Gewiss I-CON BASIC Operating manual

JOINON WALLBOX
I-CON BASIC
Manuale di utilizzo ed installazione - User and installation manual - Manuel
d’installation et d’exploitation - Manual de uso e instalación - Installations- und
Bedienungsanleitung - Manual de instalare și instalare -Használati és telepítési
útmutató - Gebruiks- en installatiehandleiding
IT
UNITÀ DI RICARICA VEICOLI ELETTRICI
JOINON WALLBOX I-CON BASIC - JOINON WALLBOX I-CON BASIC RECHARGING UNIT FOR ELECTRIC
VEHICLES - UNITÉ DE RECHARGE DE VÉHICULES ÉLECTRIQUES JOINON WALLBOX I-CON BASIC -
UNIDAD DE CARGA DE VEHÍCULOS ELÉCTRICOS JOINON WALLBOX I-CON BASIC - LADESTATION FÜR
ELEKTROFAHRZEUGE JOINON WALLBOX I-CON BASIC - UNITATE DE REÎNCĂRCARE VEHICULE
ELECTRICE JOINON WALLBOX I-CON BASIC - JOINON WALLBOX I-CON BASIC ELEKTROMOS JÁRMŰ
TÖLTŐEGYSÉG - OPLAADEENHEID VOOR ELEKTRISCHE VOERTUIGEN JOINON WALLBOX I-CON BASIC
EN ES HU FR DE RO NL

1. INFORMATION ABOUT THIS MANUAL
1.1. Field of application
1.2. Intended users
1.3 Symbols
2. REGULATORY ASPECTS
2.1. Fulfilment of regulations
2.2. Degree of protection
2.3. Pollution rating
2.4. Current socket-outlets
3. SAFETY FUNCTION
3.1. Safety conditions
3.2. Personal protective equipment (PPE)
4. DEVICE DELIVERY AND STORAGE
4.1. Delivery
4.2. Device identification
4.3. Damage during transport
4.4. Storage
5. DEVICE HANDLING
5.1. Transport
5.2. Packaging removal
6. PREPARATION FOR DEVICE INSTALLATION
6.1. Environment
6.2. Environmental conditions
6.3. Support and fastening surface
6.4. Opening the casing
6.5. CLOSING the casing
7. DEVICE INSTALLATION AND CONNECTION
7.1. General installation requirements
7.2. BASIC JOINON WALLBOX I-CON
7.2.1. Device installation
7.2.2. Connection of the device power supply
8. OPERATION AND CHARACTERISTICS
8.1. AUTOSTART
8.2. RFID
8.3. CLOUD OCPP
CONTENTS

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
9. STATUS INDICATORS
10. CHARGING PROCESS
10.1. AUTOSTART
10.2. PARKING
10.3. CLOUD PARKING
11. FAULTS AND TROUBLESHOOTING
12. UPDATING THE FIRMWARE
13. MODIFYING THE OPERATING PARAMETERS OF THE RECHARGING STATION
14. DISCONNECTING FROM THE MAINS SUPPLY
15. PREVENTIVE MAINTENANCE
15.1. RESIDUAL CURRENT DEVICES

This manual describes the JOINON I-CON electrical vehicle recharging station and provides the necessary infor-
mation for correct delivery, installation, start-up, maintenance and operation.
1.1 FIELD OF APPLICATION
This manual applies for the following charging stations:
- GWJ3001A – WB ICON AUTOSTART 4kW T2S IP55
- GWJ3002A – WB ICON AUTOSTART 7kW T2S IP55
- GWJ3003A – WB ICON AUTOSTART 11kW T2S IP55
- GWJ3004A – WB ICON AUTOSTART 22kW T2S IP55
- GWJ3011A – WB ICON AUTOSTART 4kW T2C IP55
- GWJ3012A – WB ICON AUTOSTART 7kW T2C IP55
- GWJ3013A – WB ICON AUTOSTART 11kW T2C IP55
- GWJ3014A – WB ICON AUTOSTART 22kW T2C IP55
- GWJ3002R – WB ICON RFID 7kW T2S IP55
- GWJ3004R – WB ICON RFID 22kW T2S IP55
- GWJ3012R – WB ICON RFID 7kW T2C IP55
- GWJ3014R – WB ICON RFID 22kW T2C IP55
- GWJ3002L – WB ICON RFID 7kW T2S IP55 - ETH
- GWJ3004L – WB ICON RFID 22kW T2S IP55 - ETH
- GWJ3012L – WB ICON RFID 7kW T2C IP55 - ETH
- GWJ3014L – WB ICON RFID 22kW T2C IP55 - ETH
- GWJ3002W – WB ICON RFID 7kW T2S IP55 - 4G
- GWJ3004W – WB ICON RFID 22kW T2S IP55 - 4G
- GWJ3012W – WB ICON RFID 7kW T2C IP55 - 4G
- GWJ3014W – WB ICON RFID 22kW T2C IP55 - 4G
1.2 INTENDED USERS
This document is intended for qualified personnel.
When this manual refers to qualified personnel, this means personnel complying with all the standards, directives
and laws concerning safety, as applicable to the installation and operation of this device.
It is recommended to have this device installed by a professional installer.
1.3 SYMBOLS
This manual uses various symbols to stress and highlight certain information.
Their general meaning is indicated below.
General caution
Electric risk
Prohibition
General information
Refer to the indicated section
INFORMATION ABOUT THIS MANUAL
1.

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
2.1 FULFILMENT OF REGULATIONS
CE marking
CE marking is essential for marketing the products in question within the European Union and the European Eco-
nomic Area. The charging stations have CE marking as they comply with the following directives:
• Low Voltage Directive 2014/35/EU
• Electromagnetic Compatibility directive 2014/30/EU
• RED directive 2014/53/EU (version with RFID and/or GSM)
Low Voltage directive
The recharging stations comply with this directive as they fulfil the applicable parts of the harmonised standard EN
61851-1 Electric vehicle conductive charging system - Part 1: General requirements
Electromagnetic Compatibility directive
The charging stations comply with this directive, as they fulfil the applicable parts of the harmonised standards:
• IEC 61851-21-2 Electric vehicle conductive charging system - Part 21-2: Electric vehicle requirements for
conductive connection to an AC/DC supply - EMC requirements for o board electric vehicle charging systems
• EN 61000-6-1 Electromagnetic compatibility. Part 6-1: Generic standards - Immunity for residential, commer-
cial and light-industrial environments
• EN 61000-6-3 Electromagnetic compatibility. Part 6-3: Generic standards - Emissions for residential, commer-
cial and light-industrial environments
RED directive
The charging stations comply with this directive, as they fulfil the applicable parts of the harmonised standards:
• ETSI EN 300 330V 2.1.1
• ETSI EN 301 511 V 12.1.10 (GSM)
Fulfilment with this standard requires compliance with the requirements and procedures of the other standards
in the same series.
2.2. DEGREE OF PROTECTION
These charging stations have an IP55 degree of protection against external agents.
This device is designed for indoor and outdoor use.
2.3. POLLUTION RATING
The pollution degree that these stations are designed for is level 3 with reference to Standard IEC 60664-1.
2.4. CURRENT SOCKET-OUTLETS
The charging stations can be supplied with various connector configurations, depending on the customer's require-
ments.
The following connectors are available:
REGULATORY ASPECTS
2.
IEC 62196-2 Type 2 - cable + mobile connector IEC 62196-2 Type 2 - flush-mounting version

This section describes the safety warnings and the personal protective equipment.
3.1. SAFETY CONDITIONS
General warnings
Potential hazards for people
In order to protect your own safety, observe the following warnings.
SAFETY FUNCTION
3.
The operations described in this manual may only be performed by duly qualified personnel.
When this manual refers to qualified personnel, this means personnel complying with all the standards, directives and laws
concerning safety, as applicable to the installation and operation of this device.
The selection of qualified personnel is always the responsibility of the company that carries out the work, which is the only
party that can decide whether a worker is capable of doing a certain job, thereby ensuring their safety and respecting the
applicable law with regards safety in the workplace.
These companies must provide suitable training regarding the electrical devices for their personnel, and make sure they
become familiar with the content of this manual.
It is mandatory to comply with the applicable safety laws relating to electrical work. There is the risk of possible electrical
shock.
Risk of electric shock.
Compliance with the safety instructions provided in this manual or by the legislation indicated does not imply exemption
from compliance with other specific standards regarding the installation, location, country or other circumstances that
concern the device.
The opening of the casing does not imply the absence of voltage inside.
Interventions must only be carried out once the voltage supply to the system has been cut o using a device that can
guarantee insulation.
It may only be opened by qualified personnel, following the instructions given in this manual.
It is mandatory to read and understand all parts of this manual before starting to handle, install or use the unit.
Gewiss disclaims all liability for any damage caused by inappropriate use of the charging stations. Any operation carried
out on these charging stations that involves a change to the original electrical settings must be authorised by Gewiss
beforehand. All such proposals must be examined and approved by Gewiss.
Before carrying out any interventions, cut o the voltage supply to the system using a device that can guarantee insulation.
As the minimum safety measure for this operation, observe the following rules:
1. Cut o the voltage supply.
2. Prevent the reactivation of the power supply.
3. Check there is no voltage.
4. Protect yourself against energised elements nearby, and place safety signals to mark o the work area if
necessary.
Until these steps have been applied, the product must be considered powered; no interventions are therefore authorised.
HAZARD: crushing and injury of limbs.
Always follow the instructions supplied in the manual for device handling and positioning.
The weight of the device can cause injuries if not handled correctly.

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
Potential hazards for the device
In order to protect the device, observe the following warnings.
3.2. PERSONAL PROTECTIVE EQUIPMENT (PPE)
When working on the device, use at least the following items of safety equipment.
Name Explanation
Safety footwear In accordance with UNE-EN-ISO 20345:2012 or the latest edition published
Helmet In accordance with EN 397:1995 or the latest edition published
Helmet with a face mask In accordance with UNE-EN 166:2002 or the latest edition published, if there are live elements
that can be directly accessed.
Work garments Close-fitting and non-flammable, in 100% cotton
Dielectric gloves In accordance with EN 60903:2005 or the latest edition published
The equipment or devices used for operations with the system energised must have at least category III-1000 Volt insulation.
If the regulations in the location of installation require other types of personal protective equipment, the equipment must be
integrated in a suitable manner.
Before reconnecting the voltage supply after any duly authorised operation, make sure the device is ready to start working.
Then, connect it following the instructions in the manual.
Do not touch the boards or the electronic components; the more sensitive components may get damaged or be destroyed
by static electricity.
Do not disconnect or connect any terminal while the device is operating. Disconnect and check for the absence of voltage
before performing any operation.

4.1. DELIVERY
Keep the device packaged until installation.
4.2. DEVICE IDENTIFICATION
The serial number of the device identifies it in an unequivocal manner. In any communication with Gewiss, refer-
ence must be made to this number.
The device serial number is indicated with a data matrix on the technical data label (on the side of the front panel).
4.3. DAMAGE DURING TRANSPORT
If the device was damaged during transport:
1. Do not install it.
2. Notify the fact immediately (within 5 days of delivery).
If it is necessary to return the device to the manufacturer, the original packaging must be used.
4.4. STORAGE
Failure to observe the instructions provided in this section could cause damage to the device. The manufac-
turer declines all responsibility for damage deriving from the failure to observe these instructions.
If the device is not installed immediately upon delivery, to avoid its deterioration, proceed as indicated below:
• To correctly conserve the charging station, do not remove the original packaging until the moment it is installed.
• Deterioration of the packaging (cuts, holes, etc.) prevents the correct conservation of the charging station prior
to installation. The manufacturer declines all responsibility relative to the consequences caused by packaging
deterioration.
• Keep the device clean (remove dust, chips, grease, etc.) and avoid the presence of rodents.
• Protect it against water spray, welding sparks, etc.
• Cover the device with a protective breathable material to avoid condensation caused by environmental humidity.
• Charging stations kept in a warehouse must not be subjected to climatic conditions other than those indicated
below:
Ambient storage conditions
Minimum temperature -40°C
Minimum temperature of the surrounding
air
-40°C
Maximum temperature of the surrounding
air
70°C
Maximum relative humidity without con-
densation
95%
• It is very important to protect the system against corrosive chemical products and saline environments.
DEVICE DELIVERY AND STORAGE
4.

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
DEVICE HANDLING
5. During transport, the device must be protected against mechanical shocks, vibrations, water spray (rain) and any
other product or situation able to damage it or alter its behaviour. Failure to respect these instructions could cause
the product warranty to be cancelled without the manufacturer bearing any liability.
5.1. TRANSPORT
Handling the unpackaged device
At least the following provisions must be observed:
1. Follow the fundamental ergonomic recommendations to avoid injuries when lifting weights.
2. Do not release the device until it is perfectly fastened or positioned.
3. Follow the instructions of another person who guides the movements to be made.
5.2. PACKAGING REMOVAL
The correct handling of the charging stations is very important to:
• Avoid damaging the packaging that maintains their optimum condition, from shipment to the moment they are
installed.
• Avoid striking or dropping the mechanical stations as this could deteriorate the mechanical properties.
• Avoid, as far as possible, the vibrations that could cause subsequent abnormal operation.
If a fault is discovered, contact Gewiss immediately.
Packaging disposal
The packaging can be sent to an authorised non-hazardous waste agent.
In any case, each part of the packaging must be disposed of as follows:
• Plastic (polystyrene, plastic bags and bubble wrap): relative container.
• Cardboard: relative container.
To decide the location of the device and prepare for its installation, a series of instructions connected to the prop-
erties of the device must be followed.
6.1. ENVIRONMENT
• Position the charging station in a location that can be accessed for installation and maintenance, which permits
its use and the reading of the LED indicators.
• Avoid corrosive environments that could have an influence on the correct operation of the device.
• It is prohibited to leave any object on the device.
PREPARATION FOR DEVICE INSTALLATION
6.

6.2. ENVIRONMENTAL CONDITIONS
To select the most suitable location, take the environmental operating conditions of the device into consideration.
Environmental conditions
Minimum temperature -25°C
Minimum temperature of the surrounding
air
-25°C
Maximum temperature of the surrounding
air
+50°C
Maximum relative humidity without con-
densation
95%
NOTE= if the ambient temperature is higher than 40°C, a cover must be installed to protect the device from direct
sunlight.
Remember that it could occasionally produce a small amount of condensation as a result of temperature changes.
Therefore, in addition to the protection it has, the charging stations must be monitored when they are used in
areas where it is probable that not all the previously indicated conditions will be satisfied.
Never connect the device to the voltage supply when there is condensation.
6.3. SUPPORT AND FASTENING SURFACE
To ensure correct heat dispersal and a good hold, the recharging stations must be installed on a perfectly vertical
wall.
The wall on which the device is fastened must be solid. It must be possible to drill the wall and insert wall plugs
and anchor bolts that are suitable for supporting the device weight.

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
3
4
2
6.4. OPENING THE CASING
To open the casing from the main access, proceed as shown in the following figures.

6.5. CLOSING THE CASING
.
xxxx.
Xxxxxxxxxx

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
DEVICE INSTALLATION AND CONNECTION
7. Before proceeding with device installation, remove the packaging, paying particular attention to not damage the
casing.
Make sure there is no condensation inside the packaging. Otherwise, install the device only when it is completely
dry.
All the installation operations must be carried out in compliance with the directive in force.
All operations that involve moving large weights must be done by two people.
Connection must be carried out when the system is de-energised and by qualified personnel.
Scrupulously check that the device is not energised when accessing it inside.
To measure the lack of voltage, use dielectric gloves and safety goggles that are type-approved for electrical
risks.
After completing the installation of the wallbox,
remove the protective film from the front display.
7.1. GENERAL INSTALLATION REQUIREMENTS
• The device must be installed in a suitable environment that satisfies the information described in chapter “6.
Preparation for device installation”. Furthermore, the elements used in the rest of the installation must be com-
patible with the device and compliant with the applicable law.
• The ventilation and work space must be suitable for the maintenance operations according to the directive in
force.
• The external connection devices must be suitable and observe the distance established by the directive in force.
• The section of the connection cables must be suitable for the maximum current intensity.
7.2. BASIC JOINON WALLBOX I-CON
7.2.1. DEVICE INSTALLATION
1. For device assembly, one of the two following solutions can be selected:
• Fixing on the wall
2 31

2
• Fixing with the aid of support brackets on pole GW46551

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
• Fixing to the support on the ground: after attaching the support to the ground, fix the column to the
plate on the support (using the protruding screw, already installed), then use screws to fix the WB
to the plate that includes the threaded rivets
Cable inlet on the back of the circled area. Make the necessary holes.

• Fixing the WallBox to the wall (not valid for codes GWJ3001A, GWJ3002A, GWJ3003A, GWJ3004A,
GWJ3011A, GWJ3012A, GWJ3013A, GWJ3014A)
Eliminate the relevant knockouts on the basis of the cable inlet chosen (A from below, B from the rear), then fix
the box in the wall
B
A
Insert the WallBox in the box

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
Fix it to the columns of the flush-mounting box using self-threading screws Ø4
For the cable inlet from the bottom (A), use the cable glands supplied
For the cable inlet from the rear (B), prepare the back plate of the WallBox on the basis of your requirements
A

7.2.2. CONNECTION OF THE DEVICE POWER SUPPLY
Protection devices
Each charging station must be protected upstream by circuit breaker protection and residual current devices
required by the low voltage electrical system standard. In particular, each individual station must be protected
upstream by a Type A residual current circuit breaker 30 mA + miniature circuit breaker (the choice of device must
be suitable for the power level and the power supply of the recharging station; protection against DC leakage is
provided by the DC Leakage 6 mA device built into the products).
Wiring requisites
The connection must satisfy some requirements:
Connection specifications
Type of connection Single-phase/
three-phase
Number of wires 2P+E/3P+N+E
Rated current Up to 32A
Maximum wire diameter 10mm2
Connection procedure
1. Open the casing as shown in the figure.
3
4
2

JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles
2. Power supply inlet
3. Connect the power supply and signal cables according to the dierent models
L1 L2 L3 N PE
L N
ALIMENTAZIONE
ELETTRONICA
ALIMENTAZIONE
PRINCIPALE
4.Once the electrical system is complete, the system is ready to be turned on.
If the station identifies a malfunction, the front status LED will turn red.
OPERATION AND CHARACTERISTICS
8. Depending on the model, there are dierent ways of accessing the recharging service. The various operating
modes are explained below.
8.1. AUTOSTART
AUTOSTART mode indicates that the recharging station is always available, without the need to iden-
tify the client by means of RFID or APP cards. The session begins as soon as the vehicle is connect-
ed to the recharging station. To end the charging session, stop it first on the vehicle (the method will
change depending on the vehicle model; we suggest you refer to the manual of your vehicle to find the
right method). The cable can now be removed from the vehicle, terminating the charging operation.
The station will now allow you to remove the plug.
It's also possible to select the recharging power by means of the selector on the side of the recharging station.
ELECTRONIC
POWER SUPPLY
MAIN
POWER SUPPLY
Some electric car models may have a minimum charge power limit.
To ensure that the minimum charge power selector on the I-CON AUTOSTART station is used correctly, please check this value in
your car instruction manual.
For example, the minimum power limit for the Renault Zoe® is about 1.8kW (8A) for a single-phase recharge and 8.5kW (13A)
for three-phase,so in the case of a 4.6kW I-CON AUTOSTART charging station, the selector will have to be set at 100% or 60%.
A 30% selector setting is lower than the minimum power permitted by the car, so the recharging session will not be started.

9.
8.2. RFID
RFID mode indicates that the session has to be activated and terminated using the RFID cards supplied by the
provider and added to the local station White List beforehand.
8.3. CLOUD OCPP
CLOUD mode indicates that the charging station is connected to a control and management platform. Thanks to
this platform, the station can be controlled and monitored while it's operating, and the recharging sessions can
be saved. The end user accesses the service via an app or using RFID cards associated with his/her own profile,
in complete autonomy.
STATUS INDICATORS
The charging station uses RGB LEDs to inform the client about the status and indicate which actions need to be
carried out. The meanings of the various colours are explained below.
Colour and status Description
Fixed green The station is ready to start a charging session. No problem detected.
This colour is also used to indicate the correct acquisition or deletion of the RFID cards. The fixed
green colour will be visible for 2 seconds, preceded and followed by FLASHING WHITE (RFID card
acquisition) or FLASHING RED (RFID card deletion)
Flashing green The recharging station is waiting for the vehicle to be connected or disconnected.
Fixed blue The charging session is in progress and the vehicle is absorbing energy.
Flashing blue The charging session is in progress, but the vehicle is not absorbing energy (battery charged, or
vehicle not ready for recharging).
Fixed red An internal error has been detected by the station, and the charging process cannot be
continued.
or
The RFID card used is not in the local white list.
Flashing red The station has gone into RFID card deletion mode, to delete the cards from the local White List
Flashing white The station has gone into RFID card acquisition mode, to save the cards in the local White List
None The charging station does not have the necessary power supply
LED