GFA TS 971 User manual

Installation instructions
Door control
TS 971
Automatic control panel with radio
Version: 51171521
-en-
Version: i / 04.2019
0000000 0000 51171521 XXXXX

2
GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81 • 40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

3
Contents
1General safety information .............................................................................................. 6
2Technical data ................................................................................................................ 7
3Mechanical installation .................................................................................................... 8
4Electrical installation ....................................................................................................... 9
Connection cable connection overview ........................................................................... 10
Limit switch configuration, screwable version up to year of construction in 1997 ............ 11
Limit switch configuration, single limit switches ............................................................... 11
Carrying out the electrical installation.............................................................................. 12
Mains supply ................................................................................................................... 13
Mains supply to control ................................................................................................... 13
Completing the electrical installation ............................................................................... 13
Overview of control ......................................................................................................... 14
5Starting up the control ................................................................................................... 15
DES: Rapid adjustment of final limit positions ................................................................. 15
NES: Rapid adjustment of final limit positions ................................................................. 16
6Advanced electrical installation ..................................................................................... 17
Connection of spiral cable / Light curtain X2 ................................................................... 17
Door safety switch / Crash switch X2 .............................................................................. 18
External supply X1 .......................................................................................................... 18
Emergency stop X3 ......................................................................................................... 18
Automatic closing, On/Off X4 .......................................................................................... 18
External Control device X5 .............................................................................................. 19
Photo cell X6 ................................................................................................................... 19
Light curtain X6 ............................................................................................................... 19
Radio receiver X7 ........................................................................................................... 20
Pull switch X7 .................................................................................................................. 20
Intermediate open X8 ...................................................................................................... 20
Red/green traffic lights X20 / X21 ................................................................................... 20
Magnetic brake X20 / X21 ............................................................................................... 20
WSD door-module (Wireless Safety Device) .................................................................. 21
Electrical safety edge 8K2 to WSD door-module ............................................................ 21
Optical safety edge OSE System 1 to WSD door-module ............................................... 21
Optical safety edge OSE System 2 to WSD door-module ............................................... 22

4
Door safety switch on "WSD" door module ..................................................................... 22
Teach-in of WSD door-module ........................................................................................ 23
Completing the advanced electrical installation ............................................................... 23
7Control programming .................................................................................................... 24
8Table menu items .......................................................................................................... 25
Door operating modes ..................................................................................................... 25
Door positions ................................................................................................................. 26
Door functions, ................................................................................................................ 27
Safety functions ............................................................................................................... 31
DI/FI settings ................................................................................................................... 32
Extended door functions .................................................................................................. 33
Maintenance cycle counter .............................................................................................. 34
Readout of Data memory ................................................................................................ 35
Deleting / readout ............................................................................................................ 35
Reading out WSD door-module data ............................................................................... 36
9Safety devices ............................................................................................................... 37
X2: Input, door safety switch function .............................................................................. 37
X2: Input for safety devices ............................................................................................. 39
Installation of the spiral cable .......................................................................................... 40
Integrated WSD door-module .......................................................................................... 43
EMERGENCY operation ................................................................................................. 45
X3: Input, emergency stop .............................................................................................. 45
10 Functional description ................................................................................................... 46
X: 24 VDC voltage supply ............................................................................................... 46
X1: Mains supply of the control and supply of external devices ...................................... 46
X4: Input, automatic closing Off/On ................................................................................. 47
X5: Input, control device .................................................................................................. 47
X6: Input "Through / reflective photo cell" resp. light curtain ........................................... 48
X7: Input pull switch/radio receiver .................................................................................. 51
Internal radio receiver ...................................................................................................... 52
Teach-in of radio transmitter ........................................................................................... 52
Deleting an individual radio transmitter ........................................................................... 53
Deleting all radio transmitters .......................................................................................... 53
X8: Input, intermediate stop On/Off ................................................................................. 54

5
X20 / X21: Potential-free relay contacts .......................................................................... 55
Force monitoring (DES only) ........................................................................................... 55
Travel time monitoring (NES only) .................................................................................. 56
UBS system .................................................................................................................... 57
UBS connection .............................................................................................................. 57
Reversing duration adjustment ....................................................................................... 57
Maintenance cycle counter ............................................................................................. 58
Short-circuit/overload display .......................................................................................... 58
Display for active WSD door-module wireles safety device ............................................ 58
Standby function ............................................................................................................. 5 8
Illumination of the built in push button of the door control ............................................... 58
11 Status display ............................................................................................................... 5 9
Faults .............................................................................................................................. 59
Commands ...................................................................................................................... 64
Status indications ............................................................................................................ 65
12 Explanation of symbols ................................................................................................. 66
13 Declaration of incorporation / Declaration of conformity ................................................. 68
Symbols
Warning - Risk of injury or danger to life!
Warning - Danger to life from electrical current!
Note - Important information!
▶ Prompt - Required action!
Illustrations show example products. Differences from the delivered product are possible.

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1 General safety information
Specified use
The door control is intended for a power-operated door with a drive unit (NES/DES GfA limit
switch system).
The safe operation is only guaranteed with specified normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Warning ! Failure to follow these installation instructions may result in severe injury
or death.

Please read these instructions before using the product

Keep these instructions handy

Please include these instructions when you pass on the product
Installation and commissioning are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and protective devices
Only operate with corresponding coverings and protective devices.
Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts.

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2 Technical data
Series TS 971
Dimensions W x H x D 155 mm x 386 mm x 90 mm
Installation Vertical, free of vibration
Operating frequency 50 Hz / 60 Hz
Supply voltage (+/- 10%)
1 N~220-230 V, PE
3 N~220-400 V, PE
3~220-400 V, PE
Output power for drive unit, maximum 3 kW
Protection per phase, on-site 10 A …… 16 A
External mains supply:
Internal electronic protection
24 V DC
0.35 A
External mains supply: X1/L, X1/N
Protection via F1 micro-fuse
1 N~230 V
1.6 A time-lag
Control inputs 24 V DC, type. 10 mA
Relay contacts 2 potential-free changeover contacts
Loading of relay contacts,
ohmic/inductive
230 V AC, 1 A
24 V DC, 0,4 A
Control power consumption 18 W
Temperature range Operation
Storage
-10 °C …… +50 °C
+0 °C ….... +50 °C
Air humidity, non-condensing up to 93 %
Protection class of housing with CEE-plug IP 54 / IP 65
Protection class of housing IP 65
Compatible GfA - limit switch NES (mechanical limit switch)
DES (digital limit switch)
Integrated radio receiver WSD
Radio
2.4 GHz
434 MHz

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3 Mechanical installation
Control installation!
 Indoor use only
 Mounting only on even ground that is free of vibration
 Only vertical mounting position allowed
 Door must be in clear view from place of installation
Requirements
The permissible loads on walls, mountings, connection and transmission elements must not
be exceeded.
Mounting
The control is mounted via 4 elongated holes

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4 Electrical installation
Warning - Danger to life due to electrical current!
 Disconnect the cables (mains OFF) and check that the supply is off
 Observe the applicable regulations and standards
 Ensure proper electrical connection
 Use suitable tools
On-site backup fuse and mains disconnector!
 Only use all current sensitive earth leakage circuit breakers type B for FI-drive
units
 Connection to the indoor installation via an all-pole disconnector unit, with current
≥ 10 A as per EN 12453 (e.g. CEE plug connector, main switch)
Note!
 Connect this door control only to drive units that have a digital limit switch (DES)
with proof of performance level c (PLc)
Observe the installation instructions of the drive unit!

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Connection cable connection overview
Ⓐ DES → Ⓑ X12 DES Ⓒ MOT → Ⓓ X13
Pin Core Pin Description: Pin Core Term. Description:
① 5/wh ① +24 V safety circuit ① 3 W Phase W
② 6/bn ② Channel B (RS485) ② 2 V Phase
V
③ 7/gn ③ Ground ③ 1 U Phase U
④ 8/ye ④ Channel A (RS485) ④ 4 N Neutral conductor (N)
⑤ 9/gy ⑤ Safety circuit ⑤ PE PE
⑥ 10/pk ⑥ 8 V DC supply voltage
Ⓐ NES → Ⓔ X12 NES
Pin Core Term. Description:
① 5/wh 11 Limit switch common +24 V, wire link to: 7, 9, 5, 14
② 6/bn 12 S5 Auxiliary limit switch
③ 7/gn 6 S3 Open limit switch
④ 8/ye 15 S6 Auxiliary limit switch
⑤ 9/gy 8 S4 CLOSE limit switch
⑥ 10
/
pk 4 Safety circuit

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Limit switch configuration, screwable version up to year of construction in 1997
56710 93214(N)
S6 S5 S3 S1 S2 S4
S10 F1
G1
Y1
1
3
2
4
5
X12
W1
M1
F1 Thermal contact X12 Limit switch board
G1 Rectifier S1 Emergency OPEN limit switch
M1 Motor S2 Emergency CLOSE limit switch
S10 Emergency manual operation S3 OPEN limit switch
W1 Connection cable S4 CLOSE limit switch
Y1 Spring-loaded brake S5
A
uxiliary limit switch
S6
A
uxiliary limit switch
Limit switch configuration, single limit switches
5 671093214PE
M1 S10 F1S4S3 S5 S6
W1
A1
A
1 Terminal box S3 OPEN limit switch
F1 Thermal contact S4 CLOSE limit switch
M1 Motor S5
A
uxiliary limit switch
S10 Emergency manual operation S6
A
uxiliary limit switch
W1 Connection cable

12
Carrying out the electrical installation
▶ Remove covers. ▶ Open cable entry ① or ②.
▶ Insert and connect connection cable in the open cable entry ① (from below) or ② (from
above).
▶ Properly tighten cable glands.
Avoid damage to parts!
 Open cable entry with suitable tool

13
Mains supply
3~, N, PE
220 – 400 V
50 - 60 Hz
3~, PE
220 – 400 V
50 - 60 Hz
1~, N, PE, sym.
220 – 230 V
50 - 60 Hz
1~, N, PE, asym.
220 – 230 V
50 - 60 Hz
L1 L2 L3 NPE
L1 L2 L3 PE
NPE
SI 25.15 WS, SI 45.7 W S
NPE
SI 25.15 WS, SI 45.7 W S
Mains supply to control
3
Completing the electrical installation
Install and tighten cable entries and/or cable glands.
For commissioning of the control, leave the covers open.

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Overview of control
2.1 2.3 2.5 2.2 2.4
20.1
1.8 1.9
ANT
GN D
20.2 20.3
21.1
21.2 21.3
F1 = 1,6A t
V1
MOT
DES/
NES
S11
S12
S13
X20X21T
X3
X2
X4 X5 X
X6
X7 X8
F1
UBS S
X1
971
DES/
NES DES or NES limit switch socket X 24 V mains supply, external devices
X1 Mains supply
F1 Micro-fuse 1.6 A time-lag X2 Safety edge and
door safety switch
MOT Motor socket
S Selector switch X3 Emergency STOP control device
S11 OPEN push-button X4
A
utomatic closing On/Off
S12 STOP push-button X5 Control device, external three push-button
S13 CLOSE push-button X6 Through / reflective photo cell
T Internal aerial, 434 MHz X7 Pull switch, external radio receiver
UBS Universal command sensor socket X8 Intermediate open On/Off
V1 Display X20 Potential-free relay contact 1
X21 Potential-free relay contact 2

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5 Starting up the control
▶ Supply cables
Insert / switch on
DES: Rapid adjustment of final limit positions
When using a light curtain with OSE signal output (connection to terminal X2), please note
menu item 0.3 first.
1. Check output rotating direction
2. Move to OPEN final limit position 3. Save OPEN final limit position
4. Move to CLOSE final limit position 5. Save CLOSE final limit position
After rapid adjustment of the final limit positions, the door operating mode “hold-to-run” is
active. The final limit positions can be corrected later with menu items 1.1 to 1.4. The pre-limit
is set automatically with safety edge connected. A correction is possible using menu item 1.5.

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Observe the installation instructions of the drive unit!
 For adjusting the mechanical limit switch, see the drive unit installation
instructions
NES: Rapid adjustment of final limit positions
When using a light curtain with OSE signal output (connection to terminal X2), please note
menu item 0.3 first.
1. Check output rotating direction
2. Move to OPEN final limit position and adjust S3 OPEN limit switch
3. Move to CLOSE final limit position 5cm above the ground and adjust S5 pre-limit switch
4. Move to CLOSE final limit position and adjust S4 CLOSE limit switch

17
0
6 Advanced electrical installation
Fehler! Ver weisquelle konnte nicht gef unden werden.
Connection of spiral cable / Light curtain X2
Electrical safety edge
234
2. 1 2. 3 2. 5 2. 2 2. 4
X2
1
2
3
4
ST+
ST
SK1
SK2
A18
B1
8K2
R1
A18 Junction box
ST+ Mains supply
ST Input for door safety switch
SK1 Input electrical safety edge
SK2
B1 Electrical safety edge
R1 End of line resistor (8k2)
X2 Door control socket
Pneumatic safety edge
234
2. 1 2. 3 2. 5 2. 2 2. 4
X2
1
2
3
4
ST+
ST
SK1
SK2
A18 DW
1K 2
R2
A18 Junction box
ST+ Mains supply
ST Input for door safety switch
SK1 Input pneumatic safety edge
SK2
DW Pneumatic switch
R2 End of line resistor (1k2)
X2 Door control socket
Optical safety edge system
234
2. 1 2. 3 2. 5 2. 2 2. 4
X2
1
2
3
4
ST+
ST
SK/b
SK/g
SK/w
A19
br
gn
w
B3
B2
A19 Junction box
ST+ Mains supply
ST Input for door safety switch
SK/b Mains supply (brown)
SK/g Output (green)
SK/w Earth (white)
B2 Optical transmitter
B3 Optical receiver
X2 Door control socket
Light curtain
1234
2.1 2.3 2.5 2.2 2.4
X2
Tx Rx
1 Mains supply
2 Mains supply
3 Signal output light curtain
4 Ground (GND)
Tx Light curtain transmitter
Rx Light curtain receiver

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Emergency st op X3
Door safety switch / Crash switch X2
ST
A18/A19
A20
2
1
S30/
S31
ST
A18/A19
A21
2
1
S38
ST
A18/A19
A22
2
1
S39
A
18 / A19 Junction box
A20 Junction box switch A21 Junction box switch A22 Junction box switch
S30 Pass-door switch
(NC contact) S38 Crash switch (NC contact) S39 Crash switch (NO contact)
S31 Slack-rope switch
(NC contact)
External supply X1
Emergency st op X3
Automatic closing, On/Off X4
External supply X1 Emergency stop X3
A
utomatic closing, On/Off X4
F1 = 1,6A t
F1
A1
X3
A2
2
1
S15
X4
A3
12
4
3
S17
A
1 External device
A
2 Control device
A
3 Control device
F1 Micro-fuse 1,6 A Emergency stop Key switch

19
External Contr ol device X5
External Control device X5
X5
P
1
S17
2
A4
X5
3
2
1
S14
4
3
2
1
S16
2
1
S15
A6 X5
Three push button
A
4 Key push-button
A
6 Three push button
Photo cell X6
Photo cell X6
12345
24V
X6
A8
X6
12
24V
A9
12345
24V
A10
X6
12
24V
A11
12 3
24V
A12
PNP
A
8 Reflective
photo cell
Through-beam
photo cell
Through-beam
photo cell
A9 Transmitter A11 Transmitter
A10 Receiver A12 Receiver
Light curtain X6
Light curtain X6
X21
21.1 21.2 21.3
24V
24V*
X20
20.1 20.2 20.3
24V
24V*
X6
12
24V
A25
12345
24V
A26
24V
24V*
PNP
X6
12
24V
A27
12 3
24V
A28
24V
24V*
X20 Function relay Light curtain Light curtain
X21 Function relay A25 Transmitter A27 Transmitter
Test light curtain A26 Receiver A28 Receiver

20
Radio receiver X7
Pull switch X7
Intermediate open X8
Radio receiver X7 Pull switch X7 Intermediate open X8
1234
24V
X7
A13
A14
4
3
X7
S19
A15
12
4
3
S17
X8
Red/green traffic lights X20 / X21
Magnetic brake X20 / X21
Red/green traffic lights X20 / X21 Magnetic brake X20 / X21
20.1 20 .2 20 .3
H1
1. 9 1. 8 21.1 21 .2 21 .3
X20/
H2
20.1 20 .2 20 .3 1. 9 1. 8 21.1 21 .2 21 .3
X20/ Y1
G1
C1
H1 Traffic light, green G1 Rectifier
H2 Traffic light, red Y1 Magnetic brake