Good Way CTV-1501 Manual

CTV-1501
TowerVac® Cooling
Tower Vacuum
Operating and
Maintenance
Instructions
Read before operating.

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CONTENTS:
GENERAL ............................................................................................................................................... 3
IMPORTANT SAFETY INSTRUCTIONS............................................................................................ 3-4
SPECIAL SAFETY POINTS ....................................................................................................... 4
GROUNDING INSTRUCTIONS................................................................................................ 4
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION ......................................................... 4
EXTENSION CORDS............................................................................................................... 5
CAUTIONS ............................................................................................................................. 5
ELECTRIC MOTOR ................................................................................................................. 5
SET-UP ................................................................................................................................................. 5-6
PRIMING / OPERATION ........................................................................................................................7
MAINTENANCE .....................................................................................................................................8
COLD WEATHER STORAGE .................................................................................................................8
TROUBLESHOOTING............................................................................................................................8
CTV-1501 ASSEMBLEY DRAWING ......................................................................................................9
CTV-1501 WIRING DIAGRAM ............................................................................................................10
TECHNICAL DATA ...............................................................................................................................10
NOTES...................................................................................................................................................11
Thank you for purchasing this Goodway Cooling Tower Vacuum. We appreciate
your business and look forward to serving you in the future. As with all Goodway
products, you can be assured that the nest quality components and workmanship
have gone into this machine.
Please take a few minutes to read the following Operating and Maintenance
Instructions. By carefully following the instructions, you will obtain years of
trouble free service from this product. Please pay particular attention to the safety
instructions and exercise caution when using this machine.
GOODWAY®TECHNOLOGIES CORPORATION
HVAC & FACILITY MAINTENANCE SOLUTIONS
Call Us: [phone]
For Sales Call: 1-800-333-7467
For Service Call: 1-800-370-2855

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WARNING
GENERAL
The CTV-1501 TowerVac® is a pumping/ltering system for removing sediment and
other debris from the basin of cooling towers. Its integrated lter captures particles
down to 3/16” (4,76 mm). When the TowerVac® is used by itself, the removed
debris can be ushed down roof or storm drains. When it is used with Goodway
Technologies’ CTV-F2 ltration system the water can be returned to the
cooling tower.
The CTV-1501 consists of the following components:
1. CTV-1501 TowerVac® Cooling Tower Vacuum
2. 15' (4,5 m) inlet and 25' (7,6 m) outlet vinyl crush proof hoses with
storage bag
3. 4' (1,2 m) wand with 6' (1,8 m) gulper tool attachment
Cooling tower manufacturers recommend regular cleaning of the basin to achieve
maximum equipment life.
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THIS COOLING TOWER VACUUM
1. To reduce the risk of injury, close supervision is necessary when this product is
used near children.
2. Know how to stop the product and bleed pressures quickly. Be thoroughly familiar
with the controls.
3. Stay alert - watch what you are doing.
4. Do not operate the product when fatigued or under the inuence of alcohol
or drugs.
5. Keep operating area clear of all persons.
6. Do not overreach or stand on unstable support. Keep good footing and balance at
all times. Use only certied scaffolding when necessary.
7. Follow the maintenance instructions specied in the manual.

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8. Do not operate without eye protection.
9. Use only Goodway recommended attachments.
10. The GFCI will not protect operator when the powerline and neutral are cross-wired
at the receptacle outlet.
WARNING: Risk of Injury - Do Not Direct Discharge Stream At Persons. This
product is to be used only by trained operators.
SPECIAL SAFETY POINTS
•Do not enter a cooling tower cell when the fan is running. Turn the fan off
observing proper lock-out / tag-out procedures.
• Certain conditions may require the use of a respirator.
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down, grounding
provides a path of least resistance for the electric current to reduce the risk
of electric shock. This product is equipped with a cord having an equipment-
grounding conductor and a grounding plug. The plug must be plugged into an
appropriate outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor
can result in a risk of electrocution. Check with a qualied electrician or service
personnel if you are in doubt as to whether the outlet is properly grounded. Do not
modify the plug provided with the product - if it will not t the outlet, have a proper
outlet installed by a qualied electrician. Do not use any type of adapter with
this product.
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION
The CTV-1501 is provided with a Ground Fault Circuit Interrupter (GFCI) built into
the power supply cord. This device provides additional protection from the risk of
electrical shock. Should replacement of the cord or plug become necessary, use
only identical replacement parts that include GFCI protection.

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EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding-type plugs and
3-pole cord connectors that accept the plug from the product. Use only extension
cords that are intended for outdoor use. These extension cords are identied by a
marking "Acceptable for use with outdoor appliances; store indoors while not in
use." Use only extension cords having an electrical rating not less than the rating of
the product. Do not use damaged extension cords. Examine extension cords before
using and replace if damaged. Do not abuse extension cord and do not pull on any
cord to disconnect. Keep cord away from heat and sharp edges. Always disconnect
the extension cord from the receptacle before disconnecting the product from the
extension cord. If supply cord is damaged it must be replaced by manufacturer, its
service agent or similarly qualied person in order to avoid hazards.
WARNING: To reduce the risk of electrocution, keep all connections dry and off
the ground. Do not touch plug with wet hands.
CAUTIONS
•DO NOT RUN THE PUMP DRY FOR MORE THAN 15 SECONDS
•Do not spray water onto the machine housing as serious damage can result,
voiding the warranty
• Not for use with ammable or hazardous liquids
• If foam or liquid escapes from appliance, switch off immediately
ELECTRIC MOTOR
The CTV-1501 utilizes an electric motor equipped with thermal overload protection.
Should the motor overheat, the thermal overload will cut off power to the motor.
The overload is automatically reset when the motor cools down sufciently.
ALWAYS DETERMINE AND CORRECT THE CAUSE OF THERMAL OVERLOAD
BEFORE USING THE MACHINE AGAIN.
SET-UP
ADVANCED PREPARATION:
Allow the debris in the basin to settle for 24 to 48 hours before cleaning.
Approximately 20 to 25 percent of the basin water will be discharged during the
cleaning process. The basin water level can be raised before cleaning by adding
make-up water to the basin.

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GETTING READY:
1. Locate the unit within 15 feet (4,5 m) of the farthest area to be cleaned.
2. Connect a clean water hose to the prime inlet tting. Make sure the screen
washer is clean and in place. Prime valve should be closed.
3. Connect the inlet hose (hose with the ball valve) to the inlet tting on the
machine. Attach the wand to the ball valve end of the inlet hose. (Before
attaching wand, use a sealant, for example, silicone. Any small air leak will not
allow the unit to prime.) Inlet valve should be open. Select and attach a cleaning
tool to the wand. The included black gulper tool is for general cleaning.
4. Connect the outlet hose to the outlet tting on the machine, secure other end to
a grate, pipe, etc. to prevent it from whipping. Outlet valve should be closed.
5. Make sure the power switch is turned off. Plug the unit into a properly grounded
outlet and reset the GFCI.
Outlet Valve
Prime Valve
Prime Inlet
Power Switch
Inlet Fitting
Outlet Fitting

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PRIMING /
OPERATION
1. Turn on the water
supply.
2. Submerge the cleaning
tool under the surface
of the water in the
cooling tower basin.
3. Go back to the
machine and open the
prime valve. Allow the
air to purge from the
inlet hose. DO NOT
prime with inlet
valve closed.
4. When the air bubbles stop, go back to the machine and turn the power
switch on. Immediately open the outlet valve partially and then close the
prime valve when a full column of water is owing. The outlet water ow
should slowly increase, if not, re-prime the unit. The outlet ow can be
controlled using the outlet valve, adjust as needed.
5. Begin vacuuming the basin, keeping the cleaning tool under the surface of
the water.
Note - When priming where the basin is below the vacuum, open the outlet
valve completely and close the inlet valve. Turn prime valve on, when the outlet
hose lls turn the unit on and open the inlet valve. Turn off prime valve when unit
vacuums.
Note – If the inlet hose expands and leaks when inlet valve is closed the prime
valve is still open and THE INLET VALVE MUST BE OPENED IMMEDIATELY AND
THE PRIME VALVE CLOSED.
Relocating Machine or Changing Cleaning Tool:
1. For short intervals, 15 minutes or less, the unit can remain on. Close the inlet
valve, remove the wand and/or tool then resubmerge and open the valve.
2. For longer than 15 minutes, close the inlet valve, turn off the power switch
and relocate the machine or change tool. Repeat the priming process
described above.
Inlet Hose
Attach to Wand
(Use Sealant)
Attach to
Inlet Fitting
Inlet Valve

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MAINTENANCE
•Clean the strainer basket after cleaning each cell.
•Flush unit with clean water after each use.
•Periodically check the hoses, connections and other components for wear and
replace as necessary.
COLD WEATHER STORAGE:
Should the CTV-1501 need to be stored where freezing conditions may exist, turn
the machine on and open the outlet valve to drain the water from the machine.
TROUBLESHOOTING
Problem Cause Solution
Will not prime •Not enough air purged
from inlet hose
•Leaking connections
•Re-prime
•Tighten all
connections. Make
sure O-ring in lter is
in good condition.
Will not pump or
pumps slowly
•Not primed
•Inlet or outlet valve closed
•GFCI tripped or not reset
•Filter basket clogged
•Pump is too high above
water
•Re-prime
•Open valve
•Reset GFCI
•Remove lter basket
and clean
•Lower pump, pump
can lift water only
25' (7,6 m)

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CTV-1501 ASSEMBLY DRAWING
(8' 3")CTV-Hose
(2)6240
6228A-3-1
VACP-053-5
Shrink Tube
6228A-24
VACP-053-5
Shrink Tube
AMT PUMP
OFF
ON
INLET

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CTV-1501 WIRING DIAGRAM
TECHNICAL DATA
Motor Power: 1½ HP (1kW)
Input Power: Standard: 15 amps, 115V, 60 Hz AC
Optional: 15 amps, 115V, 50 Hz AC
Optional: 7.5 amps, 230V, 60 Hz
Optional: 7.5 amps, 230V, 50 Hz
Power Supply Cord: 21' (6,4 m), 14-3 GFCI
Static Water Lift: 25' (7,6 m)
Water Displacement: Variable, 0-60 GPM (0-227 LPM)
Filtration: 3/16" (4,47 mm) + sediment capture
Pump: Centrifugal
Dimensions: 35" (88,9 cm) High X 22" (55,8) Wide X
21" (53,3 cm) Deep
Weight: 100 lbs (45,3 Kg) net dry

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NOTES

GOODWAY®TECHNOLOGIES CORPORATION
420 West Avenue, Stamford, CT 06902 USA
Tel: [phone] · Toll-Free Tel: [phone]
Fax: [phone] · Toll-Free Fax: [phone]
Email: [e-mail]
Visit: www.goodway.com
P/N: MNL-CTV-1501
©Copyright 2020 Goodway Technologies Corp., Stamford, CT USA
Effective date February 28, 2020
Goodway is a Trademark of Crossford International.
Goodway reserves the right to improve products; contact the factory for the latest conguration and uses.
Provides innovative maintenance solutions for a wide variety
of industries including commercial HVAC, food and beverage
processing, power generation and manufacturing.
HVAC & FACILITY MAINTENANCE SOLUTIONS
Call Us: [phone]
For Sales Call: 1-800-333-7467
For Service Call: 1-800-370-2855