Gpi Pa-120h User manual

5252 East 36th Street North

Wichita, KS USA 67220-3205

TEL: 316-686-7361

FAX: 316-686-6746

“A Great Plains Ventures Subsidiary”

www.gpi.net

1-800-835-0113

TABLE OF CONTENTS

PA-120H and PA-200H

115-volt Plastic Utility Pump

Owner’s Manual

General Information .............................................................. 1

Installation ............................................................................. 2

Operation .............................................................................. 3

Maintenance ......................................................................... 4

Repair ................................................................................... 6

Troubleshooting .................................................................... 9

Illustrated Parts List ............................................................ 10

Specifications ...................................................................... 11

Service ................................................................................ 11

GENERAL INFORMATION

Purpose of this Manual

This manual will assist you in operating and maintaining your

pump. It provides information which will help you achieve years

of dependable performance and trouble-free operation.

Usingfluids,otherthanthoseforwhichthepumpwasdesigned,

could lead to serious personal injury and void the warranty.

Before operating your pump, read this manual thoroughly. If

you have problems with your pump in the future, please refer to

the Maintenance and Troubleshooting Sections.

For assistance, contact your dealer or the GPI Customer

Service Department.

To protect against overload, this pump is equipped with a

thermal protector, which resets automatically, and a circuit

breaker, which resets manually. If your pump stops unexpect-

edly, please reference further information about the thermal

protector and circuit breaker in the Operations or Troubleshoot-

ing Sections.

How to Use this Manual

Specific part names and numbers are given in the Illustrated

Parts List at the end of this manual.

This symbol is used throughout this manual to call

your attention to safety messages.

Warnings alert you to the potential for personal injury.

Cautions call attention to practices or procedures which may

damage your equipment.

Notes give you information that can improve efficiency of

operations.

It is your responsibility to:

•make sure all operators have access to adequate instruc-

tions about safe operating and maintenance procedures.

•know and follow all safety precautions specified by your

chemical manufacturer.

•knowpropersafetyguidelinesforprovidingelectricalpower

to your pump.

Read Me!

For your safety, review these warnings and cautions before

operating your pump.

1. The system is approved for herbicides, pesticides, and

other agricultural chemicals only. Do not use with gaso-

line, diesel, other flammable fluids, or micro-encapsulated

chemicals.

2. Whenhandling chemicals, always wear protective clothing

such as goggles, gloves, and respirators, as instructed by

the chemical manufacturer.

3. This pump is designed for use with GFCI protected, 115-

volt power. Do not attempt installation or operation with 12-

volt, 24-volt, or 230-volt power sources. Use only three-

pronged, grounded connectors. Do not use two-prong

adapters. Inspect power cords regularly and replace if

signs of wear are evident.

4. Serious electrical shock can result from operating electri-

cal equipment on wet ground.

5. To avoid personal injury, use a ground fault circuit inter-

rupter(GFCI) approved by UnderwritersLaboratoriesStan-

dard 943 with this pump.

Rev. A 921492-209/05

6. Do not exceed standard duty cycle for non-viscous chem-

icals of 30 minutes ON and 30 minutes OFF. Allow the

pump to cool for 30 minutes.

7. Somechemicalmayspillfromthepumpduringpumpremoval.

Follow chemical label directions for cleanup and disposal.

8. Toavoidchemicalexposure,followchemicalmanufacturer’s

instructions for the disposal of contaminated water.

9. Do not run the pump more than necessary without flow.

“Dry running” can cause overheating and pump damage.

10. To avoid personal injury, turn the pump off and disconnect

from power before repair or service.

11. For your protection, thoroughly flush the pump before

cleaning or repair.

When you receive your pump, examine it for visible damage. If any

items are damaged or missing, please contact your distributor.

For proper installation, your pump requires a hose, nozzle, suc-

tion pipe, and tank bung or nipple. Kits are available from the

factory and are listed as accessories on the Illustrated Parts List.

Used pumps must be flushed and cleaned before installation

as outlined in the Maintenance Section.

To prevent leaks, seal all connecting threads with 3 to 4 turns

of Teflon

tape during installation.

Before installing the pump, install the suction pipe and bung

adapter or tank nipple on the tank. Tighten the suction pipe

into the bottom of the bung adapter or tank nipple until only

three threads are visible.

Install with 4-inch Inlet

1. Place the Teflon

gasket above the EPDM gasket. Cen-

ter both between the bung adapter flange and threads.

2. Tighten the bung adapter onto the tank, making sure the

EPDM gasket stays centered. Torque to 50 ft. lbs. using

a bung adapter wrench and a torque wrench.

3. Make sure the bung adapter and pump inlet O-rings are

well-seated.

4. Place the pump on the bung adapter and press down

firmly to seat the pump.

5. Hold the pump in place and tighten the spin collar. Make

sure the spin collar is not cross-threaded. (Figure 1)

6. Torque the spin collar to 50 ft. lbs. Do not overtighten.

INSTALLATION

Figure 1

Install with 2-inch Union Ring

1. Tighten the bung adapter onto the tank with a pipe

wrench.

2. Center the Teflon

gasket on the bung adapter.

3. Position the pump on the bung adapter and gasket.

(Figure 2)

4. Hold the pump in place and tighten the union ring

securely. Do not overtighten. Make sure the union ring

is not cross-threaded. (Figure 3)

Install with 2-inch Dry Break Inlet

1. Tighten the tank nipple into the tank.

2. Center the pump inlet over the tank nipple and press

down firmly. When the yellow collar snaps into place the

pump is firmly seated.

Install Hose and Nozzle

If installing accessories such as meters or filters, do so

before installing the hose and nozzle. Follow the manu-

facturer’s instructions.

CAUTION: Make sure any hose and nozzle used are

compatible with the chemical pumped.

After sealing threads, hand-tighten the hose into the outlet

until snug. Hand-tighten the nozzle to the hose.

Figure 2

Figure 3

Using fluids other than those for which the pump was designed

could lead to serious personal injury and void the warranty.

If the pump was used last year, follow Beginning of Season

procedures in the Maintenance Section.

Clean any spills from the system exterior as they occur,

following chemical manufacturer’s instructions.

Electrical Connections

This pump is designed for use with GFCI protected, 115-volt

power. Do not attempt to install or operate the pump with 12-

volt, 24-volt, or 230-volt power.

Use only three-pronged, grounded connectors. Do not use

two-prong connectors or adapters. Inspect power cords

regularly and replace if signs of wear are evident.

To avoid personal injury, use a ground fault circuit interrupter

(GFCI) approved by Underwriters Laboratories Standard 943

with this pump. If your electrical service already has GFCI

outlets, you are protected. If not, a portable GFCI is available

through electrical equipment distributors or from GPI. Contact

your distributor or GPI Customer Service for more information.

Serious electrical shock can result from operating electrical

equipment on wet ground.

Before Each Use

Keep pump exterior clean to help identify leaks. Before each

use, inspect for leaks around seals or connections. If found,

refer to the Troubleshooting Section.

Check for leaks under the pump housing. A small drain hole

relieves any chemical which bypasses the motor shaft seal.

(Figure 4) If any leakage is found here, replace the motor

shaft seal using instructions in the Repair Section.

OPERATIONS

The pump is approved for herbicides, pesticides, and

other agricultural chemicals only. Do not use with

gasoline, diesel, other flammable fluids, or micro-

encapsulated chemicals.

!!! W A R N I N G !!!

When handling chemicals, always wear protective

clothing such as goggles, gloves, and respirators, as

instructed by the chemical manufacturer.

!!! W A R N I N G !!!

Figure 4

Make sure hoses are in good condition and connections are

tight.

Make sure the work area is dry.

Make sure the pump is connected to GFCI protected, 115-

volt power. Use only three-prong, grounded connectors.

Inspect the power cord regularly and replace if signs of wear

are evident.

For best results, immediately before use, purge the system

of air.

NOTE: The pump must be kept free of air to make sure

chemical does not dry inside the pump. If drying occurs,

clean before further use.

Follow these steps to purge the system of air.

1. Make grounded connection to GFCI protected, 115-volt

power.

2. Place the nozzle in the fill hole of the tank. (Figure 5)

Turn the pump on.

3. Open the nozzle and pump at full flow until the system

is full of chemical.

4. Close the nozzle and turn the pump off.

Recirculation

When using chemicals that tend to separate, you must

recirculate to mix before dispensing.

Only automatic bypass is provided on pumps with 2-inch

inlets. If your pump only has an automatic bypass, disregard

references to manual bypass and recirculation.

NOTE: Both automatic and manual bypass poppets will

open automatically if internal pump pressure builds up.

If your pump has a manual bypass, recirculate chemicals as

follows:

1. Make grounded connection to GFCI protected, 115-volt

power.

2. Make sure the nozzle is closed.

Serious electrical shock can result from operating

electrical equipment on wet ground.

!!! W A R N I N G !!!

Figure 5

Proper cleaning and maintenance is vital to prolong pump

life and promote trouble-free operation.

NOTE: Failure to follow recommended cleaning and storage

procedures increases the chance of pump failure and

may void the warranty.

Remove Pump from Tank

1. Disconnect pump from power.

2. Loosen the union ring or spin collar, as necessary, to re-

lease the inlet fitting. With the dry break inlet, pull the

yellow collar up until the pump is released from the tank

nipple.

3. Lift the pump from the tank. (Figure 7) The gasket may

stick inside the inlet fitting.

4. Place the nozzle in the tank.

5. Carefully make grounded connection to GFCI protected,

115-volt power and turn it on. Open the nozzle to remove

chemicals from the system. Turn pump off and discon-

nect from power.

6. Remove the suction pipe, as necessary.

7. Clean chemical from bung adapter or tank nipple and

tank. Cover the bung adapter or tank nipple.

8. If the pump will not be used for more than two weeks,

flush to prevent drying of chemicals in the pump.

Flush Pump

When the pump will not be used for more than two weeks, it

must be flushed to prevent internal drying of chemicals.

It is strongly recommended, for protection from personal

injury, that a simple flush tank be created. Use a container

with a tight fitting lid with a minimum volume of 5 gallons (19

litres). Cut two holes in the lid of this container; one which is

approximately 1 inch (2.5cm) larger than the largest diam-

eter of the pump inlet fitting and a second hole slightly larger

than the nozzle tip. Fill the container with water. Secure the

lid tightly on the top of the container.

3. Pull out the bypass knob and turn 1/4 turn counterclock-

wise so it rises about 1/2 inch (1cm). (Figure 6)

4. Turn the pump on to recirculate. Follow the chemical

manufacturer’s recommendation for proper recircula-

tion time. When chemical is mixed, turn the pump off.

5. Before dispensing, close the bypass poppet by turning

clockwise and pushing in.

Dispense Chemical

The PA-120H pump is intended for use with thin chemicals

and the PA-200H for medium/thick chemicals only. Some

chemicals may become too thick to pump if outside temper-

ature is less than 50

F (10

C).

1. Make grounded connections to GFCI protected, 115-

volt power and turn pump on.

2. Insert the nozzle into the receiving tank.

3. Open the nozzle. Always dispense at full flow.

CAUTION: Do not exceed the standard duty cycle of 30

minutes ON and 30 minutes OFF. Allow the pump to cool

for 30 minutes. The colder or thicker the chemical, the

shorter the duty cycle should be.

4. Dispense the desired amount.

5. Close the nozzle and turn the pump off.

Thermal Protector

This pump’s motor contains an automatic thermal protec-tor.

Excessive motor heat can trip the protector. It resets auto-

matically after the motor has cooled approximately 30 min-

utes.

Circuit Breaker

Themagneticcircuit breaker trips automatically when the motor

draws more than 3 amps. This feature provides added pro-

tection against motor damage and must be reset manually.

When the circuit breaker trips, turn the power off and discon-

nect from power before attempting any repairs. Inspect the

pump thoroughly and clean or repair it as necessary.

CAUTION: Make sure the pump switch is in the off position

before restoring power.

Reset the circuit breaker after repairs are complete. To reset,

press in on the circuit breaker reset button at the end of the

cover assembly.

Figure 6

MAINTENANCE

Some chemical may spill from the pump during re-

moval. Follow chemical label directions for cleanup

and disposal.

!!! W A R N I N G !!!

Figure 7

Both the 4-inch and dry break inlets seal automatically when

removed from the tank. To flush properly, the inlet must be

open. One way to keep these inlets open is to temporarily

install the tank bung or nipple onto the inlet. Simply remove

the bung or nipple from the tank, unscrew the suction pipe,

and screw or snap it onto the inlet. (Figure 8)

Another option for the 4-inch inlet is to carefully insert a small

wooden dowel into the 4-inch inlet to hold it open. (Figure 9)

1. Disconnect from power. Remove the pump from the tank

and drain using the instructions above.

2. As necessary, open the inlet based upon the information

above.

3. Carefully make grounded connection to GFCI protected,

115-volt power.

4. Place the pump inlet and nozzle through the holes in the

top of the flush tank. (Figure 10)

5. Open the nozzle and turn the pump on. Circulate water

through the pump for 10 to 15 minutes. Open and close

the nozzle several times to flush the bypass poppet.

6. Lift the pump from the water. Allow the pump to run brief-

ly until only air passes through the system. Turn the

pump off.

Figure 8

Figure 9

Figure 10

CAUTION: Do not run the pump any longer than necessary

without flow. “Dry running” can cause overheating and

pump damage.

7. Drain the hose and nozzle. Wipe entire system with a

clean wet cloth.

Clean Pump

If chemicals dry inside pump, remove the residue before

further use.

1. Disconnect from power, remove the pump from the tank,

and flush.

2. Disassemble the pump as outlined in the Repair Section.

3. Thoroughly clean dried chemical from the interior of the

pump. Take care not to scratch parts.

NOTE: Do not disassemble the manual bypass poppet

assembly or the inlet fitting.

4. Wash the bypass poppet in warm soapy water. Rotate

the spring and plug on the manual bypass poppet to

make sure they move freely. (Figure 11)

5. Assemble the pump.

End of Season

If the system will not be used for an extended time, flush and

clean, as necessary. Follow the steps below to prepare for

storage.

In the procedure below, a flush tank is required and the pump

inlet must be held open. Please reference the information on

these topics above in the Flush Pump instructions. This

procedure requires 100% antifreeze in the flush tank instead

of water.

1. Disconnect from power. Remove the pump from the tank

and drain.

2. As necessary, open the inlet based upon the information

in the Flush Pump procedures above.

3. Connect a short length of petroleum compatible flushing

hose to the pump outlet.

To avoid chemical exposure, follow chemical

manufacturer’s instructions for the disposal of con-

taminated water.

!!! W A R N I N G !!!

Figure 11

4. Place the pump inlet and hose end in the flush tank filled

with 100% antifreeze. (Figure 12)

5. Carefully make grounded connections to GFCI protect-

ed, 115-volt power. Turn the pump on. Circulate anti-

freeze through the pump for 1 to 2 minutes. Restrict flow

briefly several times to allow antifreeze to enter the

bypass poppet.

6. Lift the pump from the antifreeze. Allow the pump to run

briefly until only air passes through the system. (Figure

13) Turn the pump off and disconnect power.

CAUTION: Do not run the pump any longer than necessary

without flow. “Dry running” can cause overheating and

pump damage.

7. Drain and remove the hose.

8. Wipe pump and power cord with a clean cloth.

9. Store in a dry location.

Beginning of Season

Check the following before first using the pump or at the

beginning of each season.

1. Drain antifreeze and flush the pump.

2. Install the pump on the tank.

3. Complete the steps given in Before Each Use proce-

dures.

Figure 12

Figure 13

During repair, carefully inspect all parts for wear or damage

and replace, as necessary. Check O-rings and seals for

breakage, wear, and signs of deterioration, such as swelling.

Before installing, coat O-rings, seals, and drive components

with high temperature lithium grease.

Clean or Replace Strainer

1. Disconnect pump from power and flush.

2. Remove the coverplate and O-ring from the housing.

(Figure 14)

3. Remove the strainer.

4. Clean or replace the strainer. Install again.

5. Install the coverplate and O-ring. Torque screws to 25 to

35 in. lbs.

Clean or Replace Inlet Fitting

NOTE: Do not disassemble the inlet fitting.

1. Disconnect pump from power and flush.

2. Remove the inlet fitting from the pump housing. (Figures

15 and 16)

REPAIR

When handling chemicals, always wear protective

clothing such as goggles, gloves, and respirators, as

instructed by the chemical manufacturer.

!!! W A R N I N G !!!

For your protection, flush the system before dis-

assembling.

!!! W A R N I N G !!!

Figure 14

Figure 15

3. Lift the motor from the housing and drive shaft. (Figure 18)

4. As appropriate for your pump either remove the motor

shaft adapter from the drive shaft or remove the screws

on the planetary gear module and slip it from the drive

shaft. (Figure 19)

5. Assemble by reversing the steps above. Make sure the

motor is properly seated against the motor adapter seal.

Torque the four screws to 75 to 100 in. lbs.

Replace Switch

1. Disconnect pump from power and flush.

2. Remove the cover assembly on the side of the motor.

(Figure 20)

3. Press in on the sides of the switch. Push the switch from

the switch box.

NOTE: Before disconnecting wires, note their positions on

the switch. Connect to the new switch in the same

positions.

NOTE: Ensure proper seating of the O-ring between the

inlet fitting and the housing.

3. Clean or replace the inlet fitting. Install again. Torque

screws to 45 to 50 in. lbs.

Convert an Inlet Fitting

Inlet fittings may be converted from one size to another by

using the replacement instructions above. Simply remove

one inlet and install another.

Clean or Replace Bypass Poppet

1. Disconnect pump from power and flush.

2. Remove the bypass poppet plug. (Figure 17)

3. Remove the bypass poppet. Gently rock it back and

forth as necessary to remove.

4. Wipe the cavity clean and wash the bypass poppet in

warm soapy water.

NOTE: Do not disassemble the manual bypass poppet

assembly. Rotate the spring and plug on the assembly

to make sure they move freely.

5. Examine all components and replace as necessary.

6. To replace the poppet O-ring, carefully remove the

O-ring using a small screwdriver or similar tool. Coat the

new O-ring with grease and seat on the poppet head.

7. Assemble by placing the bypass poppet assembly in the

cavity. Tighten the plug firmly.

Replace Motor

1. Disconnect pump from power and flush.

2. Remove the four screws holding the motor and handle

to the housing.

Figure 16

Figure 17

Figure 18

Figure 19

Figure 20

4. Disconnect the terminal wires from the back of the old

switch. (Figure 21)

5. Install the new switch by reversing steps above. Care-

fully position wires in switch box before replacing cover.

6. Install cover assembly and tighten screws until snug. Do

not overtighten.

Replace the Drive Shaft or Motor Shaft Seal

Follow these steps to remove the drive shaft and motor

shaft seal.

1. Disconnect pump from power and flush.

2. Remove the motor as described above.

3. Carefully slide the drive shaft from the motor and the

housing. Note the position of the motor shaft washer.

4. Carefully pry the motor shaft seal from the housing with

a flat-bladed screwdriver.

NOTE: While removing the motor shaft seal, note carefully

the orientation and which side of the seal faces the motor.

The new seal must be installed with the same orientation.

5. Inspect the drive shaft, motor shaft washer, motor shaft

seal, and bearings for wear. Replace, as necessary.

Follow these steps to install the drive shaft and motor

shaft seal.

1. Press the new motor shaft seal into the housing with the

same orientation as the old seal.

2. Position the motor shaft washer on the seal. Slide the

notched end of the drive shaft into place in the housing.

3. As appropriate for your pump, align the drive shaft with

the motor adapter or the planetary gear module. When

properly aligned, the drive shaft will slip into place with

the motor against the housing.

4. During assembly, make sure the motor is properly seated

against the motor adapter seal and the housing.

5. Replace the screws fastening the motor and handle to

the housing. Use the two longer screws to secure the

handle. Torque to 75 to 100 in. lbs.

Replace Gears, Wearplates, or Drive Key

NOTE: If your pump does not contain wearplates, ignore

wearplate instructions below.

Follow these steps to remove the gears, wearplates, and

drive key.

1. Disconnect pump from power and flush thoroughly.

Figure 21

2. Remove the coverplate and O-ring from the housing.

3. As appropriate for your pump, remove the drive key,

wearplates, and gears from the housing. (Figure 22)

4. Inspect gears, wearplates, and key for wear or damage.

Replace, as necessary. Clean cavity.

Follow the steps below to install gears, wearplates and

drive key.

1. Position a wearplate in the housing with the rounded

edge of the wearplate facing the gears.

2. Place a gear over the drive shaft.

3. Align the slotted drive shaft end with the gear.

4. Place the other gear in the housing. Turn the gears to

make sure they do not bind. Carefully place the key in

the slot.

5. Position the other wearplate with the rounded edge

facing the gears. Make sure it is flush with the housing.

6. Replace the O-ring and coverplate. Torque screws to 25

to 35 in. lbs.

Figure 22

TROUBLESHOOTING

SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION

A. MOTOR DOES NOT 1. Circuit breaker tripped Manually reset circuit breaker located in cover assembly. See Operations

RUN Section.

2. Switch defective Remove cover assembly and inspect switch. Replace, if necessary.

3. Motor burned out Remove motor and test by making grounded connection to GFCI protected

115-volt power. Replace, if necessary.

4. Thermal protector tripped Turn switch off. Allow motor to cool. Protector resets automatically after

approximately 30 minutes. See Operations Section.

5. GFCI tripped Manually reset GFCI. If motor does not run, disconnect power and check for wet

or damaged pump or power cord. Correct problem before resuming operation.

Operate pump only in dry locations.

B. MOTOR RUNS BUT 1. System air leak Make sure all fittings and connections are tight. Inspect suction pipe, bung

DOES NOT PUMP adapter or tank nipple, and pump inlet seals for leaks or damage.

CHEMICAL 2. Drive key broken Replace key.

3. Strainer clogged Remove coverplate. Clean strainer. Install again.

4. Gear coverplate O-ring worn Remove coverplate. Inspect O-ring and replace if worn or damaged.

5. Bypass poppet stuck open Remove poppet and clean. Install again.

6. Manual bypass poppet in Close poppet. Turn clockwise and push in.

open position

7. Suction pipe clogged, Remove pump and bung adapter or tank nipple. Inspect suction pipe and

damaged or missing clean or replace, as necessary.

8. Gear drive shaft broken Remove coverplate, wearplates (as appropriate), gears, and motor. Remove

and inspect drive shaft. Replace, if necessary.

9. 4-inch bung adapter spring Remove pump and bung adapter. Clean spring and install again.

clogged

10. Gear wear Remove the coverplate and inspect wearplates (as appropriate), gears, and

drive key. Gears must turn freely with the drive key removed. Replace any

worn or damaged parts.

C. LOW FLOW RATE 1. Low voltage Check for adequate power supply voltage.

2. Strainer partially clogged Remove coverplate. Clean strainer. Install again.

3. Suction pipe clogged or Remove pump from tank. Inspect suction pipe and clean or replace, as

damaged necessary.

4. Bypass poppet stuck open Remove poppet and clean. Install again.

5. Gear wear Remove the coverplate and inspect wearplates (as appropriate), gears, and

drive key. Gears must turn freely with the drive key removed. Replace any

worn or damaged parts.

6. Discharge hose too long Long hoses reduce flow rate. Shorten hose.

7. Extension cord too long Long cords reduce voltage at pump. Reduce cord length or use larger gauge

cord.

8. Chemical too thick for pump Use only chemical viscosity appropriate for pump. See Specifications Section.

Allow chemical to warm if operating at low temperatures.

D. RAPID OVERHEATING 1. Duty cycle too long Do not exceed the standard duty cycle of 30 minutes ON and 30 minutes OFF.

OF MOTOR Allow the pump to cool for 30 minutes.

2. Chemical too thick for pump Use only chemical viscosity appropriate for pump. See Specifications Section.

Allow chemical to warm if operating at low temperatures.

3. Strainer clogged Remove coverplate. Clean strainer. Install again.

4. Thermal protector tripped Turn switch off. Allow motor to cool. Protector resets automatically after

approximately 30 minutes. See Operations Section.

ILLUSTRATED PARTS LIST

Kits and Accessories

118503-1 Overhaul Kit (P-120H) includes a coverplate O-Ring, motor shaft seal, motor adapter seal, inlet O-Ring, camplug O-Ring, bypass poppet O-Ring,

plunger O-Ring, key and two gears.

118504-1 Overhaul Kit (P-200H).

118505-1 Drive Shaft Kit includes two bearings, motor shaft seal, motor shaft washer, drive shaft assembly and motor adapter seal.

118506-1 Seal Kit includes the coverplate O-Ring, motor shaft seal, motor adapter seal, inlet O-Ring, camplug O-Ring, poppet O-Ring and plunger O-Ring.

118509-1 4-inch Inlet Fitting Kit to convert 2-inch pump to 4-inch.

118509-3 2-inch Union Ring Inlet Fitting Kit to convert 4-inch pump to 2-inch.

111502-2 Herbicide Kit includes 1 in. x 12 ft. hose, ball valve nozzle and adjustable suction pipe.

Item No.n

No. Part No. Description Req’d.

1904003-92 Sems Screw, 5/16-18 x 7/8 in. ................................. 2

2118021-1 Handle ....................................................................... 1

3118023-1 Handle Grip ............................................................... 1

4904002-24 Sems Screw, 5/16-18 x 3/4 in. ................................. 2

5119006-1 Motor Assembly, 115-volt (PA-120H) ...................... 1

119006-2 Motor Assembly, 115-volt (PA-200H) ...................... 1

5A 119107-1 Cover Assembly with Circuit Breaker ...................... 1

5B 904001-99 Pan HD Screw, 8-32 x 5/16 in. ................................ 4

5C 902002-91 Rocker Switch ........................................................... 1

5D 906001-67 Planetary Gear Module (PA-200H) ........................... 1

904003-50 Sems Screw, 8-32 x 11/16 in. (PA-200H) not shown .. 4

118016-1 Shaft Adapter (PA-120H) not shown .............................. 1

6118505-1 Drive Shaft Kit ........................................................... 1

6A 901001-91 Motor Adapter Seal or (Kit ) ................................ 1

6B 904003-70 Motor Shaft Washer or (Kit ) ............................... 1

6C 110078-8 Motor Shaft Seal or (Kit ) ..................................... 1

6D 118020-1 Bearing or (Kit ) .................................................... 2

11 118006-1 Pump Housing .......................................................... 1

13A 118508-1 Bypass Poppet Assembly Kit, 4-inch ...................... 1

13B 118508-2 Bypass Poppet Assembly Kit, 2-inch ...................... 1

14 118501-1 Gear Kit (PA-120H) ................................................... 1

118502-1 Gear Kit (PA-200H) ................................................... 1

14A 110913-2 Key Kit ....................................................................... 1

15 110063-2 Inlet Strainer .............................................................. 1

16 118017-1 Coverplate O-Ring .................................................... 1

17 118007-1 Coverplate ................................................................. 1

18 904003-49 Sems Screw, 1/4-20 x 1 in. ...................................... 6

23 901002-38 Inlet O-Ring ............................................................... 1

24 115018-5 Lower Cover Assembly, 2-inch Union Ring ............. 1

25 904003-91 Sems Screw, 1/4-20 x 3/4 in. ................................... 6

NOTE: Bung, hose, suction pipe, and

nozzle are common accessories.

Item No.n

No. Part No. Description Req’d.

26 115090-5 Bung Adapter Assembly, 2-inch Union Ring ........... 1

26A 114029-2 EPDM Gasket............................................................ 1

26C 115085-1 Teflon

Gasket .......................................................... 1

26D 115084-1 EPDM Gasket ............................................................ 1

27 118100-1 Inlet Module Assembly, 4-inch ................................. 1

27A 901002-38 Inlet O-Ring ............................................................... 1

27B 115542-3 Spin Collar Kit with Knobs ....................................... 1

28 904003-91 Sems Screw, 1/4-20 x 3/4 in. ................................... 6

29 115500-4 Bung Adapter Assembly, 4-inch .............................. 1

29A 901002-11 O-Ring ....................................................................... 1

29B 115547-1 Teflon

Gasket .......................................................... 1

29C 115509-2 EPDM Gasket ............................................................ 1

30 110100-2 Adjustable Suction Pipe ........................................... 1

31 110189-2 EPDM Hose, 1 in. x 12 ft. ......................................... 1

32 110107-2 Discharge Nozzle ...................................................... 1

PA-120H SPECIFICATIONS

Applications

Fluids: Thin (0 to 50 centipoise viscosity) chemicals.

OperatingEnvironment: Outdoor, operating temperature range

of –20

to +120

F (–30

to +50

C). Designed for

mounting on above ground storage tanks.

Pump Housing

Lightweight,durable, moldedplastic housingforchemi-

cal corrosion resistance. Convenient union ring, spin

collar, or dry break coupler for easy installation.

Performance

Pump Rate: Up to 12 GPM (45 LPM). Rate will vary with

viscosity and temperature.

Duty Cycle: 30 minutes ON, 30 minutes OFF. Duty cycle will

vary with viscosity and temperature.

Electrical Specifications

Input: 115-volt AC, grounded, GFCI protected

Cord: 18 gauge, 3 wire, grounded plug equipped with circuit

breaker.

Mechanical Connections

Bung: 2 or 4 inch

Nipple: 2 inch

Inlet: 1 inch

Outlet: 1 inch

Recommended Accessories

Standard EPDM 1 in. x 12 ft. (3.7m) discharge hose.

Standard 1 in. ball valve nozzle.

PA-200H SPECIFICATIONS

Applications

Fluids: Medium/thick (10 to 450 centipoise viscosity) chemi-

cals.

OperatingEnvironment: Outdoor, operating temperature range

of –20

to +120

F (–30

to +50

C). Designed for

mounting on above ground storage tanks.

Pump Housing

Lightweight,durable, moldedplastic housingforchemi-

cal corrosion resistance. Convenient union ring, spin

collar, or dry break coupler for easy installation.

Performance

Pump Rate: Up to 8 GPM (30 LPM). Rate will vary with viscosity

and temperature.

Duty Cycle: 30 minutes ON, 30 minutes OFF. Duty cycle will

vary with viscosity and temperature.

Electrical Specifications

Input: 115-volt AC, grounded, GFCI protected

Cord: 18 gauge, 3 wire, grounded plug equipped with circuit

breaker.

Mechanical Connections

Bung: 2 or 4 inch

Nipple: 2 inch

Inlet: 1 inch

Outlet: 1 inch

Recommended Accessories

Standard EPDM 1 in. x 12 ft. (3.7m) discharge hose.

Standard 1 in. ball valve nozzle.

SERVICE

For warranty consideration, parts or other service information,

please contact your local distributor. If you need further assis-

tance,contact the GPICustomerService Department inWichita,

Kansas, during normal business hours.

A toll free number is provided for your convenience.

1-800-835-0113

To obtain prompt, efficient service, always be prepared with the

following information:

•The model number of your pump

•The serial number or manufacturing date code of your pump

•Parts descriptions and numbers

Part information can be obtained from the Illustrated Parts List.

For warranty work, always be prepared with your original sales

slip or other evidence of purchase date.

Please contact GPI before returning any parts. It may be

possible to diagnose the trouble and identify needed parts in a

telephone call or letter. GPI can also inform you of any special

requirements you will need to follow for transportation and

handling of chemical equipment.

NOTE: Do not return pumps without specific authority from the

Customer Service Department. Due to strict regulations

governing transportation, handling, and disposal of chemi-

cals, pumps will not be accepted for rework unless they are

completely free of chemical.

Limited Warranty Policy

Patent No. D339,810

Printed in U.S.A.

Rev. A 921492-209/05

5252 East 36th Street North

Wichita, KS USA 67220-3205

TEL: 316-686-7361

FAX: 316-686-6746

“A Great Plains Ventures Subsidiary”

www.gpi.net

1-800-835-0113

Great Plains Industries, Inc. 5252 E. 36

Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and

workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty. Manufacturer’s sole obligation under the

foregoing warranties will be limited to either, at Manufacturer’s option, replacing or repairing defective Goods (subject to limitations hereinafter provided) or

refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy for breach of any such warranties will be enforce-

ment of such obligations of Manufacturer. The warranty shall extend to the purchaser of this product and to any person to whom such product is transferred

during the warranty period.

The warranty period shall begin on the date of manufacture or on the date of purchase with an original sales receipt. This warranty shall not apply if:

A. the product has been altered or modified outside the warrantor’s duly appointed representative;

B. the product has been subjected to neglect, misuse, abuse or damage or has been installed or operated other than in accordance with the

manufacturer’s operating instructions.

To make a claim against this warranty, contact the GPI Customer Service Department at 316-686-7361 or 1-800-835-0113. Or by mail at:

Great Plains Industries, Inc.

5252 E. 36

St. North

Wichita, KS, USA 67220-3205

The company shall, notify the customer to either send the product, transportation prepaid, to the company at its office in Wichita, Kansas, or to a duly

authorized service center. The company shall perform all obligations imposed on it by the terms of this warranty within 60 days of receipt of the defective

product.