Graco XM PFP Operation manual

332073C
EN
Instructions-Parts
XM™PFP
Hot Water Flush Kit
For flushing the XM PFP system with hot water. For professional use only.
100 psi (0.7 MPa, 7 bar) Maximum Inlet Water Pressure to Float Valve
180°F (82°C) Maximum Outlet Fluid Temperature
See Models, page 2 for more information.
Important Safety Instructions
Read all warnings and instructions in this manual and
the XM PFP Operation manual. Save all instructions.
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Related Manuals
2332073C
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Identification . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connect Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connect Water Supply . . . . . . . . . . . . . . . . . . . . . . 6
Priming the Heater . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 12
Related Manuals
Models
Manual Description
3A2776 XM PFP Operation
3A2989 XM PFP Repair-Parts
308652 Husky
™
205 Air-Operated Diaphragm
Pumps, Instructions-Parts
309524 Viscon
®
HP Heater, Instructions-Parts
Part No. Description
24X113 Hazardous Location Hot Water Flush Kit
24Y132 Non Hazardous Location Hot Water Flush Kit
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Warnings
332073C 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are
anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
•FollowthePressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
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Warnings
4332073C
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer
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Component Identification
332073C 5
Component Identification
F IG . 1
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A 3/4 NFR Garden Hose Inlet
BHeater
CPump
D Hot Water Outlet to Flush
Pump
ETank
F Suction Hose (see
installation)
GAirHose
F IG . 2: Heater Power Cable
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Hazardous Location XM PFP Non-Hazardous Location XM PFP
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Installation
6332073C
Installation
Optional Location 1
See F IG . 1 on page 5 and F IG . 3.
1. Use four bolts (4) to install the bracket (2) onto the
system frame.
2. Use four bolts and nuts (4, 5) to install tank (1) onto
bracket (2).
3. Follow Connect Air Supply, page 8. Connect air
hose (8) to circulation pump (53) and diaphragm
pump (P) on the PFP system.
4. Connect suction hose (F) to the flush pump and
insert in the hot water flush tank.
5. Connect heater power cable.
a. Model 24Y132: With the heater ON/OFF toggle
switch (H) OFF, connect power cable to the
corded receptacle hanging below the junction
box on the XM PFP sprayer.
b. Model 24X113: With the heater ON/OFF toggle
switch (H) OFF, route the heater power cable
through the Flush Heater cord grip. See F
IG . 2,
page 5. See system manual for power connec-
tion.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
F IG . 3: Optional Location 1
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Installation
332073C 7
Optional Location 2
See F IG . 1 on page 5 and F IG . 4 on page 7.
1. Use four bolts (4) to connect the three bracket
pieces (2, 6, 7).
2. Use four bolts (4 to install the bracket assembly (2)
onto system frame.
3. Use four bolts and nuts (4, 5) to install tank (1) onto
bracket assembly (2).
4. Follow Connect Air Supply, page 8.
5. Connect suction hose (F) to the flush pump and
insert in the hot water flush tank.
6. Connect heater power cable.
a. Model 24Y132: Connect With the heater
ON/OFF toggle switch (H) OFF, connect power
cable to the corded receptacle hanging below
the junction box on the XM PFP sprayer.
b. Model 24X113: With the heater ON/OFF toggle
switch (H) OFF, route the heater power cable
through the Flush Heater cord grip. See F
IG . 2,
page 5. See system manual for power connec-
tion.
F IG . 4: Optional Location 2
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Connect Air Supply
8332073C
Connect Air Supply
1. Disconnect air supply (AS) from Heated Fluid Circu-
lation Pump (P) for hose bundle.
2. For Model 24Y132: install the tee (9), nipple (10).
The cap (11) is not used.
3. For Model 24X113:
a. Remove cap (11).
4. Connect air hose (8) to circulation pump (53) and
diaphragm pump (P) on the PFP system. See F
IG . 3
on page 6 or F
IG . 4 on page 7.
5. Connect the air hose (8) to the nipple fitting (10).
See #2 in F
IG . 5. Connect the air hose (8) to the hot
water circulation pump (53).
Connect Water Supply
1. Connect garden hose to a water supply and the
water inlet (A). See F
IG . 1, page 5.
F IG . 5:
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Priming the Heater
332073C 9
Priming the Heater
1. Turn on water supply.
2. Loosen needle valve on diaphragm pump to pump
water through the heater.
3. Turn the heated water flush switch on the XM PFP
sprayer to the ON position. The switch is located
next to the main power switch above the dosing
valves.
4. Use the dial on the heater to set desired tempera-
ture. See table.
5. Turn on XM PFP flush pump ON to begin running
water through the pump.
6. Spray until the water is dispensed from the gun.
7. Continue flushing as necessary.
Equipment surfaces and fluid that is heated can
become very hot during operation. To avoid burns and
fire and explosions:
• Do not touch hot fluid or equipment.
• Only use water.
NOTICE
To prevent damaging the heater element, never
turn on the heater without it completely filled with
water.
NOTICE
To prevent damage to the diaphragm pump, never
turn the heater dial past 9.
Heater Dial Tank Temperature °F(°C)
9 180 (82)
8 160 (71)
7 140 (60)
6 120 (48)
5 100 (37)
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Parts
10 332073C
Parts
Hazardous Location Hot Water Flush Kit, 24X113
Non Hazardous Location Hot Water Flush Kit, 24Y132
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NOTE: Use sealant on all pipe threads.
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