Graco Falcon C Series Operation manual

Instructions – Parts List
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001
DOUBLE ACTING
Falcon and Falcon II
Air Motors
Part No. 241504, Series C Falcon Air Motor
150 psi (1.0 MPa, 10 bar) Maximum Air Input Pressure
Part No. 241505, Series C Falcon II Air Motor
150 psi (1.0 MPa, 10 bar) Maximum Air Input Pressure
308995E
Read warnings and instructions.
See page 2 for Table of Contents.
9138B
Parts

2 308995
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Chart 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Air Motor Service 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Falcon Parts Drawing 16. . . . . . . . . . . . . . . . . . . . . . . . . .
Falcon Parts List 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Falcon ll Parts Drawing 18. . . . . . . . . . . . . . . . . . . . . . . . .
Falcon ll Parts List 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions and Mounting Hole Layout 23. . . . . . . . . . .
Graco Standard Warranty 24. . . . . . . . . . . . . . . . . . . . . .
Graco Information 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
DDo not alter or modify this equipment.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated component
in your system.
DWear hearing protection when operating this equipment.
DDo not move or lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.

3308995
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DGround the equipment and the object being sprayed. Refer to Grounding on page 5.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
DKeep the spray area free of debris, including solvent, rags, and gasoline.
DElectrically disconnect all equipment in the spray area.
DExtinguish all open flames or pilot lights in the spray area.
DDo not smoke in the spray area.
DDo not turn on or off any light switch in the spray area while operating or if fumes are present.
DDo not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

4 308995
Introduction
CAUTION
The Falcon Air Motors are designed for intermittent
duty cycle applications. It is not recommended for
continuous duty circulation systems. Contact your
Graco distributor for further application information.
NOTE: Be sure that all operators read and understand
this entire manual and any separate manuals supplied
with components and accessories before using this
equipment.
NOTE: Reference numbers and letters used in the text
refer to the callouts in the figures and the parts drawing.
Air Motor Description
This air motor is a divorced design, which means that
the displacement pump is attached using tie rods.
Make sure the muffler (36) is securely installed in the
exhaust port (N) before you operate the air motor. See
Fig. 1.
WARNING
Never run the air motor without the muffler
installed. Operator injury, including physical injury
and hearing loss could occur.
9138B
1
Fig. 1
N
36

5308995
Installation
NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor.
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the air motor, ground
the system as explained below. Also
read the section FIRE AND
EXPLOSION HAZARD on page 3.
Ground all of this equipment:
DAir motor: Use a ground wire and clamp as shown
in Fig. 2. Loosen the grounding lug locknut (W) and
washer (X). Insert one end of a 12 ga (1.5 mm@)
minimum ground wire (Y) into the slot in lug (Z) and
tighten the locknut securely. Connect the other end
of the wire to a true earth ground. Order part num-
ber 238909 Grounding Clamp and Wire.
1. Pump air supply and fluid hoses: Use only electri-
cally conductive hoses with a maximum of 500 feet
(150 m) combined hose length to ensure ground-
ing continuity. Check the electrical resistance of
your air and fluid hoses at least once a week. If the
total resistance to ground exceeds 29 megohms,
replace the hose immediately.
NOTE: Use a meter that is capable of measuring
resistance at this level.
DDispensing Valve: Obtain grounding through
connection to a properly grounded fluid hose and
air motor.
DFluid supply container: Follow your local code.
DAir compressor: Follow your local code.
DTo maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail, then
trigger the gun.
Fig. 2 06431
W
X
Y
Z

6 308995
Troubleshooting
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
Before servicing this equipment, always make sure to
relieve the pressure.
NOTE: Check all possible problems and solutions
before disassembling the air motor.
PROBLEM CAUSE SOLUTION
Motor will not cycle Insufficient air supply to director valve. Turn off air supply to motor, then on again.
Continuous air exhaust
from pilot valve vent
holes.
Worn or damaged actuator valve pin
o-rings (22, top or bottom).
Inspect and replace. See page 8.
Improper installation of carriage spool
u-cups (31).
Inspect and replace. See page 13.
Air motor not shifting
properly; erratic opera-
tion/stalling.
Worn or damaged actuator valve pin o-rings
(22, top or bottom).
Inspect and replace. See page 8.
Worn or damaged director valve cup (6). Replace. See page 13.
Worn or damaged carriage spool
u-cups (31).
Replace. See page 13.
Clogged or obstructed valve porting. Clean.
Clogged vent holes in the valve housing (4). Inspect and replace or clean. See page 13.
Continuous air exhaust
from muffler.
Air cup (6) not seating properly, or damaged. Inspect; reseat or replace. See page 13.
Worn or damaged motor piston o-ring (32). Inspect and replace. See page 9 (Falcon) or
page 11 (Falcon ll).
Air leaking from base vent
hole.
Worn or damaged low pressure u-cup seal
(18).
Inspect and replace. See page 9 (Falcon) or
page 11 (Falcon ll).

7308995
Air Motor Service
Pressure Relief Procedure
WARNING
INJECTION HAZARD
Fluid under high pressure can be in-
jected through the skin and cause seri-
ous injury. To reduce the risk of an injury
from injection, splashing fluid, or moving parts, fol-
low the Pressure Relief Procedure whenever you
DAre instructed to relieve the pressure
DStop dispensing
DCheck or service any of the system equipment
DInstall or clean the spray tips/nozzles
1. Close the air motor air regulator.
2. Close the bleed-type master air valve (required in
your system).
3. Hold a metal part of the dispensing valve firmly to
the side of a metal waste container, and trigger the
valve to relieve fluid pressure.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely; then clear
the tip or hose.
Repair Kits
Repair Kits 241833, 241834, and 241884 are available
to service the air motor. Purchase the kits separately.
For the best results, use all the new parts in the kits.
Parts included in the kits are denoted with symbols.
Required Tools
The following tools are required to service the air
motor:
DSnap-ring pliers
DNeedle-nose pliers
DO-ring pick
D9/32 in. or 7 mm socket wrench or nut driver
D3/8 in. or 10 mm box wrench
D1/2 in. or 13 mm box wrench
D5/8 in. or 16 mm box wrench
DAdjustable wrench
DTorque wrench
DPhillips screwdriver

8 308995
Air Motor Service
Actuator Valve Service
Disassembly
NOTE: Actuator valve repair parts are available.
Repair Kit 241833 for Falcon Air Motors and Repair Kit
241834 for Falcon ll Air Motors.
1. Fig. 3. Remove actuator valve plug (10) from top
cap (2). Inspect sealing gasket (14) and
spring (15) in place on plug. If gasket needs re-
placement, thread it off actuator valve plug.
2. Pull spool (11) out of top cap. Remove two
o-rings (22) from pin.
3. If it is necessary to remove o-ring (23) from pilot
plug cavity, you must first remove top cap. See
Cylinder, Base and Piston Service.
4. Repeat for bottom cylinder cap (3).
Reassembly
1. Fig. 3. If o-ring (23) was removed, it must be
installed from inside of top cap (2). Lubricate
o-ring. Reinstall top cap. See Cylinder, Base, and
Piston Service.
2. Install two o-rings (22) on spool (11). Grease pin
and insert it in top cap. Long end must point to-
ward inside of motor.
3. Thread gasket (14) onto actuator valve plug (10).
Grease spring (15) and install it in actuator valve
plug. Screw plug into top cap (2) and torque from
60 to 80 in-lb (6.8 to 9.0 N-m).
4. Repeat for bottom cylinder cap (3).

9308995
Falcon Air Motor Service
Cylinder, Base and Piston Service
Disassembly
NOTE: Falcon cylinder, base, and piston repair parts
are available in Repair Kit 241833.
1. Fig. 3. Remove three screws (29) holding motor
base (17) to bottom cylinder cap (3). Pull base off
cap.
2. Remove u–cup packing (18) from bottom cylinder
cap.
3. Remove retaining ring (51) and bearing (50) from
motor base. Inspect. Replace if worn or damaged.
4. Remove six screws (24 and 53) holding bottom
cylinder cap to motor cylinder (1). Lift motor cylin-
der off bottom cylinder cap to expose piston (13).
5. Pull piston and piston rod (16) out of motor
cylinder.
6. Remove trip plate (49) from bottom of piston.
7. Remove piston o-ring (32). Use wrench on flats at
end of piston rod to hold it steady, and unscrew
nut (35) from rod. Remove piston and o-ring (30)
from rod.
8. Remove two screws (45) and motor cover (41)
from top cylinder cap (2).
9. Remove six screws (24 and 53) and lift off top
cylinder cap.
10. Remove trip plate (49) from top of cylinder.
11. Examine inner surface of cylinder for scoring or
damage.
12. Remove large o-ring (21) and two small o-rings
(34) from inside of top cylinder cap. Repeat for
bottom cylinder cap.
Reassembly
1. Fig. 3. Grease large o-ring (21) and two small
o-rings (34) and install on top cylinder cap (2).
Repeat for bottom cylinder cap (3).
2. Install trip plate (49) into bottom of motor
cylinder (1).
3. Install bottom cylinder cap on cylinder. Be sure
that large o-ring (21) does not roll out of groove.
Install two M4 screws (24) in square section of
bottom cylinder cap. Install four M5 screws (53) in
tabs. Torque two M4 screws in square section from
14 to 17 in-lb (1.6 to 1.9 NSm) and four M5 screws
in tabs from 35 to 45 in-lb (4.0 to 5.1 NSm).
4. Lubricate u–cup packing (18). Install it in bottom
cylinder cap with lips facing up toward cylinder
5. Install bearing (50) and retaining ring (51) into
motor base (17).
6. Install motor base on bottom cylinder cap.
7. Install o-ring (30) and piston (13, with chamfer
facing down toward o-ring) on piston rod (16).
Screw self-locking nut (35) onto piston rod. Install
o-ring (32) on piston, and lubricate o-ring.
8. Grease piston rod and inner wall of motor cylinder.
9. Insert piston rod through motor cylinder into bot-
tom cylinder cap and motor base. Be careful not to
damage u-cup packing inside bottom cap.
10. Install trip plate (49) into top of motor cylinder.
11. Install top cylinder cap on motor cylinder. Be sure
that large o–ring does not roll out of groove. Install
two M4 screws (24) in square section of top cylin-
der cap. Install four M5 screws (53) in tabs. Torque
two M4 screws in square section from 14 to 17
in-lb (1.6 to 1.9 NSm) and four M5 screws in tabs
from 35 to 45 in-lb (4.0 to 5.1 NSm).
12. Install motor cover (41) using two screws (45).

10 308995
Falcon Air Motor Service
9179B
10
*14
15
*22
11
*34
1
21*
2
24
*34
24
*23
11
*22
15
*14
10 17
21*
16
*30
13
32*
35
1
2
4
Lubricate with grease.
Torque to 60 to 80 in-lb (6.8 to 9.0 NSm).
Torque to 14 to 17 in-lb (1.6 to 1.9 NSm).
5
Grease inner wall.
Long end of pin must point toward inside
of motor.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
*23
1
53
53
Fig. 3
3
5
3
4
3
36
Lips face up, toward cylinder cap (3).
6
*18
16
29
3
49
49
45
1
*22
1
*30
1
26
*51
*50
26
*30
122* 1
41
* Repair parts are available in Repair Kit 241833.
1
5

11308995
Falcon ll Air Motor Service
Cylinder, Base and Piston Service
Disassembly
NOTE: Falcon ll cylinder, base, and piston repair parts
are available in Repair Kit 241834.
1. Fig. 4. Remove three screws (29) holding motor
base (17) to bottom cylinder cap (3). Pull base off
cap.
2. Remove u–cup packing (18) from bottom cylinder
cap.
3. Remove retaining ring (51) and bearing (50) from
motor base. Inspect. Replace if worn or damaged.
4. Remove six screws (24 and 53) holding bottom
cylinder cap to motor cylinder (1). Lift motor cylin-
der off bottom cap to expose piston (13).
5. Pull piston and piston rod (16) out of motor
cylinder.
6. Remove piston o-ring (32). Use wrench on flats at
end of piston rod to hold it steady, and unscrew
nut (35) from rod. Remove piston and o-ring (30)
from rod.
7. Remove two screws (45) and motor cover (41)
from top cylinder cap (2).
8. Remove six screws (24 and 53) and lift off top
cylinder cap.
9. Examine inner surface of cylinder for scoring or
damage.
10. Remove large o-ring (21) and two small
o-rings (34) from inside of top cylinder cap. Repeat
for bottom cylinder cap.
Reassembly
1. Fig. 4. Grease large o-ring (21) and two small
o-rings (34) and install on top cylinder cap (2).
Repeat for bottom cylinder cap (3).
2. Install bottom cylinder cap on cylinder. Be sure
that large o-ring (21) does not roll out of groove.
Install two M4 screws (24) in square section of
bottom cylinder cap. Install four M5 screws (53) in
tabs. Torque two M4 screws in square section from
14 to 17 in-lb (1.6 to 1.9 NSm) and four M5 screws
in tabs from 35 to 45 in-lb (4.0 to 5.1 NSm).
3. Lubricate u–cup packing (18). Install it in bottom
cylinder cap with lips facing up toward cylinder
4. Install bearing (50) and retaining ring (51) into
motor base (17).
5. Install base on bottom cylinder cap.
6. Install o-ring (30) and piston (13, with chamfer
facing down toward o-ring) on piston rod (16).
Screw self-locking nut (35) onto piston rod. Install
o-ring (32) on piston, and lubricate o-ring.
7. Grease piston rod and inner wall of motor cylinder.
8. Insert piston rod through cylinder into bottom
cylinder cap and motor base. Be careful not to
damage u-cup packing inside bottom cap.
9. Install top cylinder cap on cylinder. Be sure that
large o–ring does not roll out of groove. Install two
M4 screws (24) in square section of top cylinder
cap. Install four M5 screws (53) in tabs. Torque
two M4 screws in square section from 14 to 17
in-lb (1.6 to 1.9 NSm) and four M5 screws in tabs
from 35 to 45 in-lb (4.0 to 5.1 NSm).
10. Install cover (41) using screws (45).

12 308995
Falcon ll Air Motor Service
1
2
4
Lubricate with grease.
Torque to 60 to 80 in-lb (6.8 to 9.0 NSm).
Torque to 14 to 17 in-lb (1.6 to 1.9 NSm).
5
Grease inner wall.
Long end of pin must point toward inside
of motor.
Fig. 4
3
Lips face up, toward cylinder cap (3).
6
10
*14
15
*22
11
*34
1
21*
2
24
*34
24
*23
11
*22
*15
*14
10
17
21*
16
*30
13
32*
35
1
1
1
11
1
1
1
1
1
1
1
2
2
*23
1
53
53
5
3
4
3
36
*18
16
29
3
45
1
*22
1
*30
1
26
*51
*50
26
*30
122* 1
41
* Repair parts are available in Repair Kit 241834.
15
9243B

13308995
Air Motor Service
Director Valve Service
Disassembly
NOTE: Motor Repair Kit 241884 is available. Also,
director valve assembly 241357 is available by itself.
For the best results, use all the new parts in the kit.
1. Fig. 5. Remove screws (24) holding valve
housing (4) to motor cylinder (1). Be careful not to
drop air cup (6) as you remove valve housing. Air
cup can be damaged. Inspect air cup surface for
scratches. Also inspect back side of air cup for
wear. If damaged, replace.
NOTE: The surface of the air cup can be repaired
by rubbing it with 300 to 600 grit sandpaper on a
flat surface.
2. Remove screws (28) holding valve plate (7) to
motor cylinder. Be very careful not to drop or
damage valve plate. Inspect valve plate surface for
scratches. If damaged, replace.
3. Remove plate seal (12) from face of motor cylinder.
4. Remove foam (63) from valve housing and inspect
vent holes for obstruction. DO NOT ENLARGE
VENT HOLES, as this will adversely affect the
motor operation.
5. Clean and inspect all parts. Replace any that are
worn or damaged.
Reassembly
1. Fig. 5. Install plate seal (12) and valve plate (7) on
motor cylinder (1). Be sure surface of valve plate
facing out is free of scratches or damage. Install
screws (28), and torque them oppositely and
evenly from 4 to 6 in-lb (0.5 to 0.7 NSm).
NOTE: Before reinstalling the valve housing (4),
be sure spool (5) is fully shifted to one side and
foam pieces (63) are in place.
2. Grease o-ring grooves in valve housing, then
install large o-ring (20) and two small o-rings (30).
Grease holds o-rings in place during assembly.
3. Grease air cup (6) and valve plate. Orient air cup
as shown. Place air cup on valve plate so its
position corresponds to position of spool.
4. Place valve housing on motor cylinder. Spool must
engage air cup, or valve housing assembly will not
fit correctly. If necessary, move air cup to engage
spool.
5. Install screws (24), and torque oppositely and
evenly from 14 to 17 in-lb (1.6 to 1.9 NSm). Be
sure o-rings (20, 30) do not slip out of grooves on
valve housing.

9180B
24
6# 28
7#
12#
1
Torque to 4 to 6 in-lb (0.5 to 0.7 NSm).
Clips (9) must be installed from inside of housing (4).
1
2
3
4
Lubricate with grease.
Torque to 14 to 17 in-lb (1.6 to 1.9 NSm).
5
1
2
2
2
2
Grease inside diameter.
3
3
4
4
2
2
5
Fig. 5
2
26
6Lips point toward center of spool.
6
#4
#5
#8
9#
20#
#31
lips down
#30
30#
#33
#31
lips up
#33
#8
9#
# Repair parts are available in Repair Kit 241884.
14 308995
Air Motor Service

15308995
Notes

16 308995
Falcon Parts Drawing
58
9181B
Detail A
26
23*
30*
*22
11
*22
See Detail A
57
1
11
*22
22*
*30
26
*23
*34
21*
36 38Y
9#
20# 28
7# 12#
6#
30*
*30
#8
33#
#31
#5
#31
9#
#8 33#
24
#4
*51
13
32*
21*
16
*30
*50
29
48
47
10
15
14*
17
*18
3
53
24
*34
35
53
10
45
41
*14
15
2
24
25
49
49
* Repair parts are available in Repair Kit 241833.
# Repair parts are available in Repair Kit 241884.
63
63
64

17308995
Falcon Parts List
Model 241504 Air Motor, Series C
Ref
No. Part No. Description Qty
Ref
No. Part No. Description Qty
1 194714 CYLINDER, motor, air 1
2 194719 CAP, cylinder, top 1
3 194718 CAP, cylinder, bottom 1
4# 194344 HOUSING, valve 1
5# 276264 SPOOL; acetal 1
6# 188947 CUP, air; acetal 1
7# 191778 PLATE, valve; stainless steel 1
8# 276605 RETAINER, spool 2
9# 188583 CLIP 2
10 188539 PLUG, actuator; aluminum 2
11 194723 SPOOL, actuator 2
12# 191777 SEAL, plate, valve; Buna-N 1
13 194721 PISTON, motor, air 1
14* 188582 GASKET, plug; nylon 2
15 113876 SPRING, compression 2
16 194717 ROD, piston 1
17 194716 BASE, motor, air 1
18* 112110 PACKING, u-cup; nitrile 1
20# 191839 SEAL, housing, valve 1
21* 112106 PACKING, o-ring; Buna-N 2
22* 112107 PACKING, o-ring; polyurethane 4
23* 112104 PACKING, o-ring; Buna-N 2
24 112111 SCREW, cap, hex hd; M4 x 0.7;
14 mm (0.55 in.) long 12
25 112112 SCREW, set, socket hd; M5 x 0.8;
5 mm (0.20 in.) long 4
* Repair parts are available in Repair Kit 241833.
# Repair parts are available in Repair Kit 241884.
26 194720 PLUG, pilot 2
28 112116 SCREW, machine, pan hd; M3 x 0.5:
10 mm (0.40 in.) long 4
29 115138 SCREW, cap, hex hd 3
30* 154741 PACKING, o-ring 5
31# 112181 PACKING, u-cup 2
32* 115136 PACKING, o-ring 1
33# 108730 PACKING, o-ring 2
34* 156454 PACKING, o-ring; Buna-N 4
35 112840 NUT, hex; M8 x 1.25 1
36 113779 MUFFLER 1
38Y198035 LABEL, warning 1
41 276664 COVER, motor, air, painted 1
45 115139 SCREW, phillips, flat hd 3
47 104029 CLAMP, ground, electrical 1
48 104582 WASHER, tab, grounding 1
49 194739 PLATE, trip 2
50* 115137 BEARING, oilite 1
51* 115452 RING, retaining, internal 1
53 113945 SCREW, flange, hex hd; M5 x 0.8;
20 mm (0.79 in.) long 8
57 198044 LABEL, Falcon 2
58 195448 LABEL, identification 1
63 196602 DAMPENER, foam 2
64 196854 LABEL, WARNING 1
YReplacement Danger and Warning labels, tags and cards
are available at no cost.

18 308995
Falcon ll Parts Drawing
TI1606A
57
1
58
*51
13
53
10
45
32*
41
*14
15
11
2
*22
22*
*30
26
*23
*34
21*
21*
36 38Y
9#
20#
28
7# 12#
6#
30*
*30
#8
33#
#31
#5
#31
9#
#8
33#
24
#4
16
*30
*50
29
48
47
10
15
14*
17
*18
3
53
24
*34
See Detail A
Detail A
26
23*
30*
*22
11
*22
24
35
25
* Repair parts are available in Repair Kit 241834.
# Repair parts are available in Repair Kit 241884.
63
63
64

19308995
Falcon ll Parts List
Model 241505 Air Motor, Series C
Ref
No. Part No. Description Qty
Ref
No. Part No. Description Qty
1 194715 CYLINDER, motor, air 1
2 194719 CAP, cylinder, top 1
3 194718 CAP, cylinder, bottom 1
4# 194344 HOUSING, valve 1
5# 276264 SPOOL; acetal 1
6# 188947 CUP, air; acetal 1
7# 191778 PLATE, valve; stainless steel 1
8# 276605 RETAINER, spool 2
9# 188583 CLIP 2
10 188539 PLUG, actuator; aluminum 2
11 194723 SPOOL, actuator 2
12# 191777 SEAL, plate, valve; Buna-N 1
13 194722 PISTON, motor, air 1
14* 188582 GASKET, plug; nylon 2
15 113876 SPRING, compression 2
16 194717 ROD, piston 1
17 194716 BASE, motor, air 1
18* 112110 PACKING, u-cup; nitrile 1
20# 191839 SEAL, housing, valve 1
21* 112106 PACKING, o-ring; Buna-N 2
22* 112107 PACKING, o-ring; polyurethane 4
23* 112104 PACKING, o-ring; Buna-N 2
24 112111 SCREW, cap, hex hd; M4 x 0.7;
14 mm (0.55 in.) long 12
25 112112 SCREW, set, socket hd; M5 x 0.8;
5 mm (0.20 in.) long 4
* Repair parts are available in Repair Kit 241834.
# Repair parts are available in Repair Kit 241884.
26 194720 PLUG, pilot 2
28 112116 SCREW, machine, pan hd; M3 x 0.5:
10 mm (0.40 in.) long 4
29 115138 SCREW, cap, hex hd 3
30* 154741 PACKING, o-ring 5
31# 112181 PACKING, u-cup 2
32* 113755 PACKING, o-ring; Buna-N 1
33# 108730 PACKING, o-ring 2
34* 156454 PACKING, o-ring; Buna-N 4
35 112840 NUT, hex; M8 x 1.25 1
36 113779 MUFFLER 1
38Y198036 LABEL, warning 1
41 276664 COVER, motor, air, painted 1
45 115139 SCREW, phillips, flat hd 3
47 104029 CLAMP, ground, electrical 1
48 104582 WASHER, tab, grounding 1
50* 115137 BEARING, oilite 1
51* 115452 RING, retaining, internal 1
53 113945 SCREW, flange, hex hd; M5 x 0.8;
20 mm (0.79 in.) long 8
57 198044 LABEL, Falcon ll 2
58 195448 LABEL, identification 1
63 196602 DAMPENER, foam 2
64 196854 LABEL, WARNING 1
YReplacement Danger and Warning labels, tags and cards
are available at no cost.

20 308995
Repair Kits
Repair Kit 241833, for Falcon Air Motor 241504, Series B
Ref Part
No. No. Description Qty
1 112107 PACKING, o-ring 4
2 112104 PACKING, o-ring 2
3 188582 GASKET, plug 2
4 112106 PACKING, o-ring 2
5 156454 PACKING, o-ring 4
Ref Part
No. No. Description Qty
6 115136 PACKING, o-ring 1
7 112110 PACKING, u-cup 1
8 154741 PACKING, o-ring 3
9 115137 BEARING, oilite 1
10 115452 RING, retaining 1
Repair Kit 241834, for Falcon ll Air Motor 241505, Series B
Ref Part
No. No. Description Qty
1 112107 PACKING, o-ring 4
2 112104 PACKING, o-ring 2
3 188582 GASKET, plug 2
4 112106 PACKING, o-ring 2
5 156454 PACKING, o-ring 4
Ref Part
No. No. Description Qty
6 113755 PACKING, o-ring 1
7 112110 PACKING, u-cup 1
8 154741 PACKING, o-ring 3
9 115137 BEARING, oilite 1
10 115452 RING, retaining 1
Valve Repair Kit 241884, for Falcon Air Motor 241504, Series B and Falcon ll Air Motor
241505, Series B
Ref Part
No. No. Description Qty
1 241357 VALVE ASSY, spool 1
2 188947 CUP, air 1
Ref Part
No. No. Description Qty
3 191777 GASKET, plate, valve 1
4 191778 PLATE, valve 1