Graco E-Flo Service manual

Instructions-Installation
E E
E- - -Flo® Flo® Flo®DC DC DCMotor Motor Motor3A2526L
EN
Electric Electric
Electricdrive drive drivefor for forlow low lowto to tomedium medium mediumvolume volume volumepaint paint paintcirculation circulation circulationpumps. pumps. pumps.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Savethese
instructions.
Seepage3formodelpartnumbersand
approvalsinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals..........................................2
Models...............................................................3
BasicModels...............................................3
BasicModelswithRegion-Speci󰘰c
Approvals.......................................4
AdvancedModels........................................5
AdvancedModelswithRegion-Speci󰘰c
Approvals.......................................6
Warnings...........................................................7
Installation..........................................................10
ChecktheOilLevelBeforeUsingthe
Equipment......................................10
PowerSupplyRequirements.........................10
ConnectthePowerSupply...........................11
Grounding...................................................12
IntrinsicallySafeInstallationRequirements
forAdvancedMotors.......................12
Operation...........................................................13
Startup........................................................13
Shutdown....................................................13
PressureReliefProcedure............................13
AdvancedMotorOperation...........................13
BasicMotorOperation..................................14
Maintenance......................................................16
PreventiveMaintenanceSchedule................16
ChangetheOil.............................................16
ChecktheOilLevel......................................16
ErrorCodeTroubleshooting................................17
Accessories........................................................18
AppendixA-SystemControlDrawing
24N637................................................19
MountingHolePattern........................................24
TechnicalData...................................................25
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A4801E-FloDCRepair–Parts
3A2527AdvancedControlModuleInstructions–Parts
23A2526L

Models
Models Models
Models
Basic Basic
BasicModels Models Models
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM0011C11400(6227)
EM0021C22800(12455)
0359 0359
0359
II2G
ExdbIIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
ForClassI,Div.1,GroupDT6.
Class1,Zone1,AExdbIIAT60°C≤Ta≤40°C
ExdIIAT6Gb0°C≤Ta≤40°C
Figure1BasicMotorIdenti󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•IEC60079–0:2011(Ed.6)
•IEC60079–1:2014(Ed.7)
•EN60079–0:2012
•EN60079–1:2014(Ed.7)
•ANSI/ISA60079–0:2009
•ANSI/ISA60079–1:2009
•FM3615:2006
•CSAC22.2No.0.4:2004(R2009)
•CSAC22.2No.0.5:82(R2008)
•CSAC22.2No.30:M86(R2007)
•CAN/CSA-E60079–0:2011
•CAN/CSA-E60079–1:2011
•CAN/CSAC22.2No.1010.1:2004
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
3A2526L3

Models
Basic Basic
BasicModels Models Modelswith with withRegion Region Region- - -Speci󰘰c Speci󰘰c Speci󰘰cApprovals Approvals Approvals
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM0013C11400(6227)
EM0023C22800(12455)
0359 0359
0359
II2G
ExdIIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
Figure2BasicMotorwithRegion-Speci󰘰cApprovals
Identi󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•IEC60079–0:2011(Ed.6)
•IEC60079–1:2014(Ed.7)
•EN60079–0:2012
•EN60079–1:2014(Ed.7)
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
43A2526L

Models
Advanced Advanced
AdvancedModels Models Models
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM0012C11400(6227)
EM0015C11400(6227)
EM0022C22800(12455)
EM0025C22800(12455)
0359 0359
0359
II2(1)G
Exdb[ia]IIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
ForClassI,Div.1,GroupDT6.
Class1,Zone1,AExdb[ia]IIAT60°C≤Ta≤40°C
Exdb[ia]IIAT60°C≤Ta≤40°C
Figure3AdvancedMotorIdenti󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•IEC60079–0:2011(Ed.6)
•IEC60079–1:2014(Ed.7)
•IEC60079–11:2011(Ed.6)
•EN60079–0:2012
•EN60079–1:2014(Ed.7)
•EN60079–11:2012
•FM3600:2011
•FM3610:2010
•FM3615:2006
•FM3810:2005
•CSAC22.2No.0.4:2004(R2009)
•CSAC22.2No.0.5:82(R2008)
•CSAC22.2No.30:M86(R2007)
•CSAC22.2No.157–92(R2006)
•CAN/CSA-E60079–0:2011
•CAN/CSA-E60079–1:2011
•CAN/CSAC22.2No.1010.1:2004
•CAN/CSA-E60079–11:2011
•ANSI/ISA60079–0:2009
•ANSI/ISA60079–1:2009
•ANSI/ISA60079–11:2011
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
3A2526L5

Models
Advanced Advanced
AdvancedModels Models Modelswith with withRegion Region Region- - -Speci󰘰c Speci󰘰c Speci󰘰cApprovals Approvals Approvals
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM0014C11400(6227)
EM0016C11400(6227)
EM0024C22800(12455)
EM0026C22800(12455)
0359 0359
0359
II2(1)G
Exd[ia]IIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
Figure4AdvancedMotorwithRegion-Speci󰘰c
ApprovalsIdenti󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•IEC60079–0:2011(Ed.6)
•IEC60079–1:2014(Ed.7)
•IEC60079–11:2011(Ed.6)
•EN60079–0:2012
•EN60079–1:2014(Ed.7)
•EN60079–11:2012
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
63A2526L

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanualoronwarninglabels,referbacktothesewarnings.Product-speci󰘰chazard
symbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inworkareacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwell-ventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,rags,andgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunlessthey
areantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuseequipmentuntil
youidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable
vapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwell-ventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbecleaned
onlywithadampcloth.
•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmaycause󰘰re
orexplosion.Takeprecautionstoavoidsuchimpactorcontact.
•All󰘱ameproofjointsarecriticaltotheintegrityofthemotorasapprovedforhazardouslocations
andarenotrepairableifdamaged.DamagedpartsmustbereplacedonlywithgenuineGraco
partswithnosubstitutions.
3A2526L7

Warnings
WARNING WARNING
WARNINGELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcancause
electricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbeforeservicing
orinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.
INTRINSIC INTRINSIC
INTRINSICSAFETY SAFETY SAFETY
Intrinsicallysafeequipmentthatisinstalledimproperlyorconnectedtonon-intrinsicallysafe
equipmentwillcreateahazardousconditionandcancause󰘰re,explosion,orelectricshock.Follow
localregulationsandthefollowingsafetyrequirements.
•Besureyourinstallationcomplieswithnational,state,andlocalcodesfortheinstallationof
electricalapparatusinaClassI,GroupD,Division1HazardousLocation,includingallofthelocal
safety󰘰recodes,NFPA33,NEC500and516,andOSHA1910.107.
•Equipmentthatcomesincontactwiththeequipment’sintrinsicallysafeterminalsmust
meettheentityparameterrequirementsspeci󰘰edinControlDrawing24N637.See
IntrinsicallySafeInstallationRequirementsforAdvancedMotors,page12.Thisincludessafety
barriers,DCvoltagemeters,ohmmeters,cables,andconnections.Removetheunitfromthe
hazardousareawhentroubleshooting.
•Donotinstallanyequipmentapprovedonlyforanon-hazardouslocationinahazardousarea,as
de󰘰nedinArticle500oftheNationalElectricalCode(USA)oryourlocalelectricalcode.SeetheID
labelfortheintrinsicsafetyratingforyourequipment.
•Groundthemotor.Usea12gaugeminimumgroundwire,connectedtoatrueearthground.
SeeGrounding,page12.
•Donotoperatethemotorwithanycoverremoved.
•Donotsubstitutesystemcomponents,asthismayimpairintrinsicsafety.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:
•Donottouchhot󰘱uidorequipment.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cut,oramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
83A2526L

Warnings
WARNING WARNING
WARNINGPRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskinand
causeseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbeforecleaning,
checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut
isnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Datainall
equipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcompleteinformation
aboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
3A2526L9

Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
NOTE: NOTE:
NOTE:Toinstallanadvancedmotor,alsosee
IntrinsicallySafeInstallationRequirementsfor
AdvancedMotors,page12.
Check Check
Checkthe the theOil Oil OilLevel Level LevelBefore Before BeforeUsing Using Usingthe the the
Equipment Equipment
Equipment
Themotorispre-󰘰lledwithoil.Beforeusingthe
equipment,replacetheshippingplugwiththevented
󰘰llcap(P)thatisincludedwiththemotor.
Figure5SightglassandOilFillCap
Power Power
PowerSupply Supply SupplyRequirements Requirements Requirements
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.
SeeTable1forpowersupplyrequirements.The
systemrequiresadedicatedcircuitprotectedwitha
circuitbreaker.
Table Table
Table1 1 1. . .Power Power PowerSupply Supply SupplySpeci󰘰cations Speci󰘰cations Speci󰘰cations
Model* Model*
Model*Voltage Voltage VoltagePhase Phase PhaseHz Hz HzkVA kVA kVA
EM001x100–130
/200–240
Vac
150/601.4
EM002x200–240
Vac
150/602.9
*ThelastdigitoftheModelNo.varies.Seethe
Models Models
Modelstablesonpages3–6.
Hazardous Hazardous
HazardousArea Area AreaCabling Cabling Cablingand and andConduit Conduit Conduit
Requirements Requirements
Requirements
Explosion Explosion
ExplosionProof Proof Proof
Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.
Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.
Allcablesmustberatedat70°C.
Flame Flame
FlameProof Proof Proof(ATEX) (ATEX) (ATEX)
Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.
Allcableglandsandcablesmustberatedat70°C.
103A2526L

Installation
Connect Connect
Connectthe the thePower Power PowerSupply Supply Supply
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.
1.Ensurethatthefusedsafetyswitch(B)isshut
offandlockedout.
Figure6LockedOutFusedSafetySwitch
2.Installastart/stopcontrol(C)intheelectrical
supplyline(A),withineasyreachofthe
equipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.
3.Opentheelectricalcompartment(S)onthe
motor.
4.Bringthepowerwiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshown.
Torquetheterminalnutsto15in-lb(2N•m)
maximum.Do Do
Donot not notover-torque. over-torque. over-torque.
5.Closetheelectricalcompartment.Torquethe
coverscrews(J)to15ft-lb(20N•m).
Figure7ConnectthePowerWires
Notes Notes
Notesfor for forFig. Fig. Fig.7 7 7
1
Tightenallterminalnutsto15in-lb(2N•m)
maximum.Do Do
Donot not notover over over- - -torque. torque. torque.
2
Tightencoverscrewsto15ft-lb(20N•m).
3
Aconduitseal(D)isrequiredwithin18
in.(457mm)ofthemotorfortheUSand
Canada.
3A2526L11

Installation
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Loosenthegroundscrewandattachagroundwire
(Y).Tightenthegroundscrewsecurely.Connectthe
otherendofthegroundwiretoatrueearthground.
Figure8GroundWire
Intrinsically Intrinsically
IntrinsicallySafe Safe SafeInstallation Installation Installation
Requirements Requirements
Requirementsfor for forAdvanced Advanced AdvancedMotors Motors Motors
Donotsubstituteormodifysystemcomponents
asthismayimpairintrinsicsafety.Forinstallation,
maintenance,oroperationinstructions,read
instructionmanuals.Donotinstallequipment
approvedonlyfornon-hazardouslocationina
hazardouslocation.Seetheidenti󰘰cationlabelfor
theintrinsicsafetyratingforyourmodel.
SeeAppendixA-SystemControlDrawing24N637,
page19,forinstallationrequirementsandentity
parameters.Followallinstallationinstructionsinyour
systemmanual.
NOTE: NOTE:
NOTE:Formultipleadvancedmotors(EM00X2,
EM00X4,EM00X5,andEM00X6)usingasingle
advancecontrolmodule,allmotorsmustbebonded
tothesamehighintegrityequipotentialsystem.
123A2526L

Operation
Operation Operation
Operation
Startup Startup
Startup
1.Unlockthefusedsafetyswitch(B)andturniton.
SeeConnectthePowerSupply,page11.
2.Pressthestartpushbutton(C).
3.Checkthatthepowerindicator(L)islit(steady
on).
4.SeeAdvancedMotorOperation,page13or
BasicMotorOperation,page14forfurther
instructions.
Figure9PowerIndicator
Shutdown Shutdown
Shutdown
FollowthePressureReliefProcedure,page13.
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
Thisequipmentstayspressurizeduntilpressureis
manuallyrelieved.Tohelppreventseriousinjury
fromsplashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.
1.Disengagethestart/stopcontrol(C).See
ConnectthePowerSupply,page11.
2.Shutoffandlockoutthefusedsafetyswitch(B).
3.Relieveall󰘱uidpressureasexplainedinyour
separateE-FloDCpumpmanual.
Advanced Advanced
AdvancedMotor Motor MotorOperation Operation Operation
TheAdvancedE-FloDCmotorsrequireinstallationof
the24P822ControlModuleAccessoryKittoprovide
theinterfaceforuserstoenterselectionsandview
informationrelatedtosetupandoperation.Seethe
ControlModuleAccessoryKitmanual3A2527for
installationandoperationinformation.
NOTICE NOTICE
NOTICE
Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.
Figure10ControlModuleAccessory
3A2526L13

Operation
Basic Basic
BasicMotor Motor MotorOperation Operation Operation
Thebasicmotorhasthreeoperatingmodes:
•PressureMode
•PressureModewithIntegratedRunaway
Protection
•FlowMode
NOTE: NOTE:
NOTE:Beforechangingfromonemodetoanother,
turntheControlKnob(N)fullycounterclockwiseto0.
Pressure Pressure
PressureMode Mode Mode
Wheninpressuremode,themotorwilladjustthe
speedtomaintainaconstant󰘱uidpressure.
1.TurntheControlKnob(N)fullycounterclockwise
to0.
2.PulltheModeSelectswitch(M)outtoset.Turn
theswitchtoPressure .Pushtheswitchin
tolock.
3.PulltheControlKnob(N)outtoset.Turnthe
knobclockwisetoincreasethepressure,or
counterclockwisetodecreasethepressure.
Pushtheknobintolock.
Figure11PressureMode
Pressure Pressure
PressureMode Mode Modewith with withIntegrated Integrated IntegratedRunaway Runaway Runaway
Protection Protection
Protection
Inpressuremodewithintegratedrunawayprotection,
themotorwilladjustthespeedtomaintainaconstant
󰘱uidpressure,butwillshutdownifitexceedsa
user-setspeed.
1.TurntheControlKnob(N)fullycounterclockwise
to0.
2.PulltheModeSelectswitch(M)outtoset.In
theRunaway
range,turntheswitchtothe
desiredshutdownspeedincyclesperminute(5,
10,15,20,or25).Pushtheswitchintolock.
3.PulltheControlKnob(N)outtoset.Turnthe
knobclockwisetoincreasethepressure,or
counterclockwisetodecreasethepressure.
Pushtheknobintolock.
NOTE: NOTE:
NOTE:Themotorwillshutdowniftheselected
speedisexceededfor5cycles.Toreset,turnthe
ControlKnob(N)fullycounterclockwiseto0,then
turntothedesiredpressure.
Figure12PressureModewithIntegratedRunaway
Protection
143A2526L

Operation
Flow Flow
FlowMode Mode Mode
Whenin󰘱owmode,themotorwillmaintaina
constantspeedregardlessofthe󰘱uidpressure,up
tothepump’smaximumworkingpressure.See
TechnicalData,page25.
1.TurntheControlKnob(N)fullycounterclockwise
to0.
2.PulltheModeSelectswitch(M)outtoset.Turn
theswitchtoFlow
.Pushtheswitchinto
lock.
3.Theamountof󰘱owisdeterminedbythecycle
ratesetwiththeControlKnob(N).Theknob’s
scale(0–10)correspondstoacycleadjustment
rangeof0-30cyclesperminute.TurntheControl
Knob(N)clockwisetoincreasethecyclerate
(󰘱ow),orcounterclockwisetodecreasethecycle
rate(󰘱ow).
Figure13FlowMode
3A2526L15

Maintenance
Maintenance Maintenance
Maintenance
Preventive Preventive
PreventiveMaintenance Maintenance MaintenanceSchedule Schedule Schedule
Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.
Change Change
Changethe the theOil Oil Oil
NOTE: NOTE:
NOTE:Changetheoilafterabreak-inperiodof
200,000–300,000cycles.Afterthebreak-inperiod,
changetheoilonceayear.OrdertwoPartNo.
16W645ISO220silicone-freesyntheticgearoil.
1.Placeaminimum2quart(1.9liter)container
undertheoildrainport.Removetheoildrain
plug(25).Allowalloiltodrainfromthemotor.
2.Reinstalltheoildrainplug(25).Torqueto25–30
ft-lb(34–40N•m).
3.Openthe󰘰llcap(P)andaddGracoPartNo.
16W645ISO220silicone-freesyntheticgear
oil.Checktheoillevelinthesightglass(K).Fill
untiltheoillevelisnearthehalfwaypointofthe
sightglass.Theoilcapacityisapproximately1.5
quarts(1.4liters).Do Do
Donot not notover󰘰ll. over󰘰ll. over󰘰ll.
4.Reinstallthe󰘰llcap.
Figure14OilDrainPlug
Check Check
Checkthe the theOil Oil OilLevel Level Level
Checktheoillevelinthesightglass(K).Theoil
levelshouldbenearthehalfwaypointofthesight
glasswhentheunitisnotrunning.Iflow,openthe
󰘰llcap(P)andaddGracoPartNo.16W645ISO
220silicone-freesyntheticgearoilasrequired.Do Do
Do
not not
notover󰘰ll. over󰘰ll. over󰘰ll.
Figure15SightglassandOilFillCap
163A2526L

ErrorCodeTroubleshooting
Error Error
ErrorCode Code CodeTroubleshooting Troubleshooting Troubleshooting
NOTE: NOTE:
NOTE:Theblinkcodeisdisplayedusingthepower
indicatoronthemotor.Theblinkcodegivenbelow
indicatesthesequence.Forexample,blinkcode2–6
indicates2blinks,then6blinks.Thesequencethen
repeats.
Blink Blink
BlinkCode Code CodeDescription Description
Description
1Flowexceedsmaximumtarget;alsoindicatespumprunawayconditionexists.
2Brownout;voltagesuppliedtomotoristoolow.
3Overvoltage;themotorsupplyvoltageistoohigh.ForDuraFloandXtremelowers,cavitationat
changeovercancausethisalarmbyturningthemotorintoagenerator.Foralllowers,iftheinletis
pressurizedenough,themotorcanbepushedtogenerateenoughvoltagetocausethisalarm.
4Aninternalcontrolboardhardwarefailureisdetected.
5Overtemperature.
6
TheModeSelectknobissetbetweenPressure andFlow .Settheknobtothecorrect
mode.
7Lowsupplyvoltagedetectedatstartup.
2–6ACpowerislost.
3–5Internalthermistordisconnected.
3–4Softwareversionsdonotmatch.
3–6Circuitboardcommunicationfailure.
4–5Internalsoftwareerror.
5–6Acalibrationoftheautomaticencoderandstrokerangeisinprocess.(Thisprocessisinitiated
fromtheDIPswitchthatisinternaltothemotor.)
3A2526L17

Accessories
Accessories Accessories
Accessories
Motor Motor
MotorPart Part PartNo. No. No.Description Description DescriptionKits Kits KitsKit Kit KitDescription Description Description
ModelsEM00X2
andEM00X5
E-FloDCAdvancedMotors24P822ControlModule,forAdvancedMotors;see
manual3A2527.
ModelsEM00X4
andEM00X6
E-FloDCAdvancedMotors24X599ControlModule,forAdvancedMotors;see
manual3A2527.
16P911CANCable,3ft(1m)
16P912CANCable,25ft(8m)
24P979PneumaticControlforBackPressureRegulator;
seemanual332142.
24R050PressureTransducerKit
ModelsEM00X2,
EM00X4,
EM00X5,and
EM00X6
E-FloDCAdvancedMotors
16U729Start/StopSwitch.Allowspumptobeshutoff
whilemaintainingpowertothecontrolmodule.
288203For3000and4000cc4–BallLowers
288204ForDura-Flo1800and2400Lowers
288205ForDura-Flo600,750,900,and1200Lowers
288206ForDura-Flo1000Lowers
288207ForXtreme145,180,220,250,and290Lowers
288209For750,1000,1500,and2000cc4–BallLowers
withEnclosedorOpenWetCup
288860ForXtreme85and115Lowers
Allmotorsinthis
manual
Connectionkits,tomountan
E-FloDCMotortoanexisting
pumplower.Kitsincludetie
rods,tierodnuts,adapter,and
coupler.
17K525For750,1000,1500,and2000ccSealed4–Ball
Lowers
183A2526L

AppendixA-SystemControlDrawing24N637
Appendix Appendix
AppendixA A A- - -System System SystemControl Control ControlDrawing Drawing Drawing24N637 24N637 24N637
NOTES NOTES
NOTESFOR FOR FORFIG. FIG. FIG.16 16 16AND AND AND17: 17: 17:
1.Thenon-intrinsicallysafeterminals(powerrail)
mustnotbeconnectedtoanydevicewhichuses
orgeneratesmorethanUm=250Vrmsordc
unlessithasbeendeterminedthatthevoltage
hasbeenadequatelyisolated.
2.Formultipleadvancedmotors(EM00X2,
EM00X4,EM00X5,andEM00X6)usingasingle
advancecontrolmodule,allmotorsmustbe
bondedtothesamehighintegrityequipotential
system.
3.Donotremoveanycoveruntilpowerhasbeen
removed.
4.Installationshouldbeinaccordancewith
ANSI/ISARP12.06.01,installationofintrinsically
safesystemsforhazardous(classi󰘰ed)locations,
andtheNationalElectricalCode(ANSI/NFPA
70).
5.InstallationinCanadashouldbeinaccordance
withtheCanadianElectricalCode,CSAC22.1,
Part1,AppendixF.
6.Reservedforfutureuse.
7.Betweenoneandeightmotorsmaybeconnected
inseries.ThemotorsareconnectedwithaCAN
cable(16P911or16P912).Thesideofthecable
withtheredmarkingisconnectedtoPort1of
onemotorandtheunmarkedsideofthecableis
connectedtoPort2ofthenextmotor.
8.The󰘰rstmotorintheseries(theonewithno
CANcableonPort2)isinstalledwiththepower
jumper24N910connectedtoPort2andPort3.
9.The“last”motorintheseriesisconnected
toeitheranISapparatusinthehazardous
locationoranassociatedISapparatusinthe
non-hazardouslocation.ThesideoftheCAN
cablewiththeredmarkingisconnectedtoPort
1ofthelastmotorandtheunmarkedsideof
thecableisconnectedtotheISorassociated
ISapparatus.
10.TheoutputentityparametersgivenforPins1and
4ineachofPorts1and2arethetotalcurrent
andpoweravailabletobothpinsaddedtogether.
ThecurrentonPin1andPin4addedtogether
willnotexceedthelistedIo,andthepoweroutput
fromPin1andPin4addedtogetherwillnot
exceedthelistedPo.
WARNING: WARNING:
WARNING:Substitutionofcomponents
mayimpairintrinsicsafety.
ADVERTISSEMENT: ADVERTISSEMENT:
ADVERTISSEMENT:Lasubstitution
decomposantspeutcompromettrela
securiteintrinseque.
Table Table
Table2 2 2. . .Calculation Calculation CalculationProcedures Procedures Procedures
Zones Zones
Zones
Uo≤Ui
Io≤Ii
Po≤Pi
Co≥Ci+Ccable
Lo≥Li+Lcable
Lo/Ro≥Li/Ri
3A2526L19

AppendixA-SystemControlDrawing24N637
COMMUNICATION
POWER
1
3
2
COMMUNICATION
POWER
1
3
2
COMMUNICATION
POWER
1
3
2
COMMUNICATION
POWER
1
3
2
COMMUNICATION
POWER
1
3
2
COMMUNICATION
POWER
1
3
2
24N910
ISPOWERJUMPER
COMMUNICATION
POWER
1
3
2
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
HAZARDOUSLOCATION
HIGHINTEGRITYGROUND
EXPLOSIONPROOF
FLAMEPROOF
ACPOWER
NON-HAZARDOUS
LOCATION
IS
APPARATUS
ASSOCIATEDIS
APPARATUS
HAZARDOUS(CLASSIFIED) LOCATION
COMMUNICATION
POWER
1
3
2
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
ADVANCEDCOMMUNICATION
MOTOR
EM0012/EM0022
8
97
Figure16SystemControlDrawing24N637,Sheet1
203A2526L