Graco 25C453 Parts list manual

Instructions/Parts
Electric Electric
ElectricDirect Direct DirectDrive Drive DriveAgitators Agitators Agitators3A4553F
EN
Low Low
Lowshear, shear, shear,electric, electric, electric,direct direct directdrive drive driveagitator agitator agitatorfor for formixing mixing mixingand and andmaintaining maintaining maintainingsuspension suspension suspensionof of ofindustrial industrial industrialcoatings coatings coatings
stored stored
storedin in in󰘱uid 󰘱uid 󰘱uidtanks. tanks. tanks.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandassociated
componentmanuals.Saveallinstructions.
Seepage3foracompletelistofmodel
descriptionsandpartnumbers.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Models...............................................................3
Warnings...........................................................4
Installation..........................................................6
ShaftandImpellerSize................................6
Optional4.8to1GearReducerKits..............6
Motor,BearingHousing,andImpeller
Installation......................................7
VFD............................................................8
ConnectVFDtoMotor..................................8
GroundingtheAgitator.................................8
GearReducerKitInstallation........................9
Operation...........................................................10
GeneralOperation.......................................10
FindingtheProperAgitatorSpeed................10
Maintenance......................................................11
RoutinePeriodicMaintenance......................11
CheckScrewandBoltTightness...................11
Bearings......................................................11
GearReducer..............................................11
Service..............................................................12
ShaftSealRemovalandReplacement...........12
Parts..................................................................13
Models25C454and25C463........................13
Models25C453,25C575,25C464,
25C576..........................................15
Models25C462,25C470,25C471,
25C465,25C472,25C473...............17
Dimensions........................................................19
PowerUsageCharts...........................................20
TechnicalSpeci󰘰cations......................................22
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A4793VFD(VariableFrequencyDrive)
3083695,10,and15GallonPressureTanks
CardP/N4054Leeson®ElectricCorporation,GeneralInstallationandOperatingInstructions(forUL
Listedmotors)
Numero:UM-3.1cempFlameproofElectricMotors,ATEXsafetyinstructions
23A4553F

Models
Models Models
Models
TheElectricDirectDriveAgitatorrequirespowerfromavariablefrequencydrive(VFD)tocontrolspeedandisnot
tobeusedwithoutone.Seemanual3A4793foralistingofpartnumbersforrelatedVFDcontrols,tobeordered
separately.
Table Table
Table1 1 1UL UL ULListed Listed ListedExplosion Explosion ExplosionProof Proof ProofInverter Inverter InverterDuty Duty DutyMotor Motor Motor
Part Part
PartNo. No. No.Description Description DescriptionMotor Motor MotorHazardous Hazardous HazardousLocation Location Location
Approvals Approvals
Approvals
25C453+3"Quick-clampFlangeMountAgitatorMotor
25C575+4”Quick-clampFlangeMountAgitatorMotor
25C454+7.5"ODFlangeMountAgitatorMotor(3"150#ANSIFlange
MountingHoles)
25C462*PressureTankAgitatorAssembly(5Gallon)
25C470*PressureTankAgitatorAssembly(10Gallon)
25C471*PressureTankAgitatorAssembly(15Gallon)
Table Table
Table2 2 2ATEX ATEX ATEXListed Listed ListedExplosion Explosion ExplosionProof Proof ProofInverter Inverter InverterDuty Duty DutyMotor Motor Motor
Part Part
PartNo. No. No.Description Description DescriptionAgitator Agitator AgitatorApprovals Approvals Approvals
25C464+3"Quick-clampFlangeMountMotor
25C576+4”Quick-clampFlangeMountMotor
25C463+7.5"ODFlangeMountMotor(3"150#ANSIFlangeMounting
Holes)
25C465*PressureTankAgitatorAssembly(5Gallon)
25C472*PressureTankAgitatorAssembly(10Gallon)
25C473*PressureTankAgitatorAssembly(15Gallon)
+Doesnotcomewithshaftorimpeller.SeeShaftandImpellerSize,page6forpropershaftlengthandimpeller
diameterpartnumbers,tobeorderedseparately.
*Thesemodelsincludeashaftandimpeller,butdonotincludepressuretanks.Thesemodelsareforthereplacement
ofexistingairmotordrivenpressuretankagitators.Seemanual308369forcorrespondingpressuretankpart
numbers,tobeorderedseparately.
Optional Optional
OptionalGear Gear GearReducer Reducer ReducerKits Kits Kits
OptionalgearreducerkitsareavailableforboththeULandATEXmotors.
SeeOptional4.8to1GearReducerKits,page6formoreinformation.
3A4553F3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰chazardsymbolsand
warningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
DANGER DANGER
DANGERHIGH HIGH
HIGHVOLTAGE VOLTAGE VOLTAGEELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentuseshighvoltagepower.Impropercontactwithhighvoltageequipment
willcausedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paintor
solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticarc).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunlessthey
areantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock,Donotuseequipmentuntil
youidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
43A4553F

Warnings
WARNING WARNING
WARNINGEQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Datainall
equipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcompleteinformation
aboutyourmaterial,requestSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Beforechecking,moving,orservicingequipment,disconnectallpowersources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut
isnotlimitedto:
•Protectiveeyewearandhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.
3A4553F5

Installation
Installation Installation
Installation
Shaft Shaft
Shaftand and andImpeller Impeller ImpellerSize Size Size
Flange-mountedandquick-clamp󰘱angemounted
agitatorsneedshaftsandblades.Seebelow
todeterminethelengthoftheshaftandthe
recommendedimpellerdiameter.
Table Table
Table3 3 3Recommended Recommended RecommendedImpeller Impeller ImpellerDiameter* Diameter* Diameter*
Impeller Impeller
Impeller
Kit Kit
Kit
Number Number
Number
Inside Inside
InsideTank Tank Tank
Diameter Diameter
Diameter“T” “T” “T”
Stainless Stainless
StainlessSteel Steel Steel
Impeller Impeller
ImpellerDiameter Diameter Diameter
“D” “D”
“D”
17N70412"(30cm)orless4"(10cm)
17N70812"(30cm)to
22"(56cm)8"(20cm)
17N71222"to36”
(56to91.5cm)12"(30cm)**
*Recommendedimpellerbladediameterisgenerally
determinedbytakingtheinsidedimensionofthe
tank,drum,orvessel(TinFigure1)andmultiplying
by0.35.
**Speedislimitedbymaterialviscosityand
tankdiameterfor12”(30cm)impeller.See
FindingtheProperAgitatorSpeed,page10.
Todeterminetheshaftlength(“A”inTable4):
1.Findthedistancefromthebottomofthetankup
1/2theimpellerdiameter(i.e.,2”,4”,or6”)(See
0.5DinFigure1).
2.Fromthatpoint,measuretothelidmounting
surface(L).
3.Addmeasurementinstep2(L)tothelengthof
thebearinghousing(5”or127mm).
Example:Shaftlength“A”=L+5inches(127mm).
NOTE:Roundeachmeasurementupordownto
nearestshaftlengthinTable4.
Figure1MeasureforShaftLength
Table Table
Table4 4 4Shaft Shaft ShaftLength Length LengthPart Part PartNumbers Numbers Numbers
Shaft Shaft
Shaft
Part Part
PartNo. No. No.
Length Length
Length“A” “A” “A”
in in
in(cm) (cm) (cm)
Part Part
PartNo. No. No.Length Length
Length“A” “A” “A”
in in
in(cm) (cm) (cm)
17P00554(137)17P01534(86)
17P00652(132)17P01632(81)
17P00750(127)17P01730(76)
17P00848(122)17P01828(71)
17P00946(117)17P01926(66)
17P01044(112)17P02024(61)
17P01142(107)17P02122(56)
17P01240(101)17P02220(51)
17P01338(97)17P02318(46cm)
17P01436(91)
Optional Optional
Optional4.8 4.8 4.8to to to1 1 1Gear Gear GearReducer Reducer ReducerKits Kits Kits
•UseKit25N644formountingontoULlistedmotor
assemblies(seeTable1ULListedExplosionProof
InverterDutyMotor,page3).
•UseKit25N645formountingontoATEXlisted
motorassemblies(seeTable2ATEXListed
ExplosionProofInverterDutyMotor,page3).
Kitsincludethegearreducerandmounting
hardware.Toinstallandmountthegearreducer,see
GearReducerKitInstallation,page9.
63A4553F

Installation
Motor, Motor,
Motor,Bearing Bearing BearingHousing, Housing, Housing,and and andImpeller Impeller Impeller
Installation Installation
Installation
Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.Onlytrainedandquali󰘰edpersonnel
whohavereadandwhounderstandtheinformation
inthismanualshouldinstallthisequipment.
Alwaysmaintainaminimumof1in.(25.4mm)
clearancebetweenrotatingagitatorpartsand
containertopreventsparksfromcontact.
Personalinjuryorequipmentdamagemayresult
fromlifting/fallingheavyequipment.Toavoid
personalinjuryorequipmentdamage:
•Donotliftthedrumcoverandagitatorwithout
properassistance
•Donotwalkorstandbeneatharaisedelevator.
Forbestresults,donotremoveanyprotective
wrappingsfromanyoftheagitatorpartsuntiljust
priortoassemblyandinstallation.Storeallparts
indoors,incleandryair.
Figure2showstheholesforinstallingagitator󰘱anges
(partnumbers25C454and25C453)tothemounting
surface.Holesrequiredinthemountingsurfaceare:
Shaft Shaft
Shafthole: hole: hole:1"-2"(2.54cm-5.08cm)
Mounting Mounting
Mountingthe the the󰘱ange 󰘱ange 󰘱ange(3 (3 (3methods): methods): methods):
•(3)holestomounttoGracodrumlidsthathave
mountingsurfaceforback-gearagitatorhousings.
•(4)holesfor3"150#ANSI󰘱angepattern(6"
diameterboltcircle).Thispatternisfornew
installations.
•(4)holesformountingtoanexistingGracoLSA
suppliedagitatormountingpattern(6.25"diameter
boltcircle).
Figure2AgitatorMountingHoleDimensions
Motorandbearinghousingweighapproximately50
lbs(22.6kg).Verifythatadequatepersonnelare
availableorasecureliftingdeviceisavailableforuse
inpositioningandinstalling.
NOTE:Eyebolts(26)areshippedloosetobe
attachedforliftingtheagitator.Seeattachment
location(Parts,page13).
1.Installbearinghousing/󰘱angeassemblyperthe
following:
a.For󰘱angemount:See
Models25C454and25C463,page13for
partsidenti󰘰cation.Placegasket(20)and
bearinghousing/󰘱angeassembly(A)ontank
cover.Install󰘱atwashers,mountingbolts,
andnuts(notprovided).Tightensecurely.
b.Forquick-clamp󰘱angemount:See
Models25C453,25C575,25C464,25C576,
page15forpartsidenti󰘰cation.Place
bearinghousing/󰘱angeassembly(A)on
topofquick-clampgasket(notprovided)
andexistingquick-clamp󰘱angeontank.
Attachwithclamp(notprovided)andtighten
securely.
c.Forpressuretank:SeeModels25C462,
25C470,25C471,25C465,25C472,25C473,
page17forpartsidenti󰘰cation.Placegasket
(21)andbearinghousing/󰘱angeassembly
(A)onpressuretankcover.Installand
securewithlockwasher(32)andnut(22).
Tightensecurelytopreventassemblyfrom
rotating.
2.Installtheretainingring(6)inthemachinedslot
intheagitatorshaft(24).
3.Slideshaftthroughthebearinghousing/󰘱ange
assemblyfromthetopsideofthebearinghousing
untiltheretainingringrestsontheupperbearing.
4.Slidetheimpeller(23)(seeFigure3)ontothe
shaft(24)sothebladeispushingmaterialdown
withthebladeturningclockwisewhenviewed
fromabove.Shaftcanbemovedupanddownin
thebearinghousingtoinstalltheimpeller.
5.Positiontheimpelleralongtheshaftasrequired:
Thedistancefromthetankbottomtothelowest
impellerblade(BB)shouldbe1/2to1–1/2times
theimpellerbladediameter(bladediameteris
determinedbymeasuringthedistancefromthe
tipoftheimpellertotheshaftcenter(AA)and
multiplyingbytwo).
Figure3ImpellerInstallation
6.Securetheimpellerbytighteningthesetscrews
(23a).SeeParts,page13.
7.Placecoupling(7)ontoagitatorshaftabovethe
retainingringandtightensetscrew(7a)securely.
8.Placespiderdiskcoupling(8)ontop.
3A4553F7

Installation
9.ForULmotors:Fastenmotor󰘱ange(10)to
bearinghousingwith4capscrews(5).
ForATEXmotors:Placetheadapter(28)on
themotorshaftandsecurewithsetscrew(29).
Attachtheadapter󰘱ange(30)tothemotor(12)
with4socketheadcapscrews(31).
10.ForULmotors:Placecoupling(9)󰘱ushtothe
bottomofthemotorshaft.SeeFigure4,leftside.
Securelytightensetscrewincoupling.
ForATEXmotors:Placecoupling(9)󰘱ushtothe
bottomoftheadapter(28).SeeFigure4,right
side.
Figure4CouplingonMotorShaft
11.Placemotoronmotor󰘱ange(10)andsecure
with4capscrews(13).Rotatemotortodesired
locationbasedontheelectricalconnection.If
motoristoberemovedoften,motorcanbe
securedtothemotor󰘱angewiththesupplied
wingscrews(labeledas13inpartslist).
VFD VFD
VFD
SeetheVFDmanufacturer’smanualforinformation
oninstallationandoperationoftheVFD.
ForaGracosuppliedVFD,seemanual3A4793for
informationonVFDinstallationandoperation.
Connect Connect
ConnectVFD VFD VFDto to toMotor Motor Motor
NOTICE NOTICE
NOTICE
Toavoidequipmentdamage,donotplugthe
motordirectlyintoawallsocket.Themotormust
bewiredtoaVFD.
Followtheinstructionsinthemotormanufacturer’s
manualprovidedwiththisagitatortoconnectthe
VFDtothemotor.Wiresize,fusesize,andother
electricaldevicesmustcomplywithalllocalcodes
andregulations.
Motorsareequippedwithanautomaticthermal
protectivedevice.Reviewthewarninglabelonthe
motorstatingtherequirementforconnectingtothe
controlcircuitterminalsoftheVFD.ULandNEC
requireconnectionofmotorthermostatleadsP1and
P2intothecontrolportionofamanualresetstart
circuit.
ForGracosuppliedVFDs,motorthermostatleadsP1
andP2connecttoterminals4and13BontheVFD,
asshownbelow.
MOTORTHERMOSTATLEADS
ForATEXmotors,followthethermalprotectionwiring
requirementsdescribedintheATEXmotormanual.
TheATEXmotormanualisincludedwiththeagitator.
ForNon-GracosuppliedVFD—seethemotor
Installationmanualforinstructionstoconnecttothe
VFD.
Grounding Grounding
Groundingthe the theAgitator Agitator Agitator
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Thedrumcoverandallelectricallyconductive
objectsordevicesinthedispensingareamustbe
properlygrounded.Checkyourlocalelectricalcode
fordetailedgroundinginstructionsforyourareaand
typeofequipment.
To To
Toground ground groundthe the theagitator, agitator, agitator,connectoneendofthe
groundwire(G)tothegroundconnectoronthe
agitator(33).Connecttheotherendoftheground
wiretoatrueearthground.
NOTE:Groundwireisnotsupplied.
Toorder
separately,usepartnumber237569,WireAssembly,
25FT .
Figure5AgitatorGroundWire
83A4553F

Installation
Gear Gear
GearReducer Reducer ReducerKit Kit KitInstallation Installation Installation
Thefollowing󰘰guresillustratehowtoinstallthegearreducerkitsontoULandATEXlistedmotorassemblies.
Figure6
Mounting Mounting
MountingKit Kit Kit25N644 25N644 25N644onto onto ontoUL UL ULMotor Motor Motorand and and
Bearing Bearing
BearingHousing Housing HousingAssembly Assembly Assembly
Figure7
Mounting Mounting
MountingKit Kit Kit25N645 25N645 25N645onto onto ontoATEX ATEX ATEXMotor Motor Motorand and and
Bearing Bearing
BearingHousing Housing HousingAssembly Assembly Assembly
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
8—DISK,SPIDER,
HYTRELALIGNMENT1
9—COUPLING,
ALIGNMENT,0.62”
BOREDIAMETER
1
9a—SCREW,SET1
10—FLANGE,MOUNT,
MOTOR1
—MOTOR,ULListed;3/4,
230/460,TEFC,XP,60
HZ(model25C454)
1
12
—
MOTOR,ATEX;0.37
kW,230/400,TEFC,
XP,50HZ(model
25C463)
1
—SCREW,CAP,
SOCKETHEAD;
3/8–16x1”
4
13
—SCREW,WING;
3/8–16x1.5”(Not
Shown)
4
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
3425N644
25N645
FLANGE,MOUNT,
OUTPUT1
34a—SCREW,SOCKET
HEADCAP4
34b—FLANGE,SPACER1
34c—SCREW,SOCKET
HEADCAP4
34d—FLANGE,ADAPTER1
34e—COLLAR1
34f—SCREW,SET1
34g—SCREW,CAP4
3A4553F9

Operation
Operation Operation
Operation
Toreducetheriskofseriousinjury,includingcuts,
amputationof󰘰ngersbytheagitatorblades,and
splashingintheeyesorontheskin,alwayspower
offanddisconnectpowertotheVFDbeforeraising,
checking,orrepairingtheagitator.
Equipmentsurfacesand󰘱uidthatisheatedcan
becomeveryhotduringoperation,resultingin
severeburns.Toavoidsevereburnsdonottouch
hot󰘱uidorequipment.
General General
GeneralOperation Operation Operation
UsetheVFDtostart,stop,andadjusttheagitator
speed.SeetheVFDmanufacturer’smanualfor
operatinginformation.ForaGracosuppliedVFD,
seemanual3A4793foroperatinginformation.
Agitatorsareusedtomaintainsolidsinsuspension.
Ifsolidshavesettledinthecontainer,useashaker
orsomeotherdevicetobringproductbackin
suspensionbeforeinstallingandoperatingthe
agitator.
Activatetheagitatortomix󰘱uidthoroughlybefore
supplying󰘱uidtothedispensingequipment.Continue
mixing󰘱uidwhilethedispensingequipmentisbeing
supplied.
NOTE:Alwaysusemoderateagitationspeeds.
Excessiveagitatorspeedmaycausevibration,
foamingof󰘱uid,andincreasedwearonparts.
Finding Finding
Findingthe the theProper Proper ProperAgitator Agitator AgitatorSpeed Speed Speed
1.Fillthe󰘱uidsupplycontainertoabout3or4
inches(75to100mm)abovetheagitatorblade.
2.Starttheagitatorandgraduallyincreasethe
speeduntilavortexbeginstoforminthe󰘱uid.
3.Reducethespeedslightly,then󰘰llthe󰘱uid
container.
NOTE:Speedislimitedtoapproximately300rpmfor
the12”(30cm)impeller.
IfusingaGracosuppliedVFD,theagitatorspeed
canbecalculatedbyusingtheformulabelow,or
determinedbythegraphbelowusingtheVFD
frequency.
Example1:(AIB)xC=D
Example2:(10hzI60hz)x1725rpm=292rpm
AVFDFrequency
BMotorFrequency
CMotorSpeed
DAgitatorRPM
Note
Divideagitatorspeedby5whenagitator
installationcontainstheoptionalgear
reducer.
AgitatorShaftSpeed
(rpm)
0
50
100
150
200
250
300
350
400
450
500
550
600
650
6 8 10 12 14 16 18 205432 7 9 11 13 15 17 19
VFDFrequency(Hz)
—ULMotorAgitatorShaftSpeed–––ATEXMotorAgitatorShaftspeed
103A4553F

Maintenance
Maintenance Maintenance
Maintenance
Movingparts,suchasanimpellerblade,canpinch
oramputate󰘰ngers.Toreduceriskofinjury,
alwayspoweroffanddisconnectpowerfromthe
VFDbeforeraising,checking,orrepairingthe
agitator.
Routine Routine
RoutinePeriodic Periodic PeriodicMaintenance Maintenance Maintenance
Checkandretightenallcapscrewseverysixmonths
orduringdowntimesiftheyoccurmorefrequently.
Check Check
CheckScrew Screw Screwand and andBolt Bolt BoltTightness Tightness Tightness
Withinthe󰘰rsttwoweeksofoperation,checkallcap
screwsandsetscrewstomakesurethescrewsare
tightened.Retightenasrequired.
Bearings Bearings
Bearings
Bearingsaresealedanddonotrequirelubrication.
Inspectyearlytoverifybearingsarerunningsmoothly
andnotdamaged.Replaceifnecessarywithanew
bearinghousing.
Gear Gear
GearReducer Reducer Reducer
Thegearreduceris󰘰lledwithsyntheticoilandshould
bereplacedafterevery20,000operatinghoursor
aftereveryfouryears.Consultthegearreducer
manualshippedwiththegearreducerforinstructions
onreplacingthelubricationoil.
3A4553F11

Service
Service Service
Service
•Movingparts,suchasanimpellerblade,can
pinchoramputate󰘰ngers.Toreduceriskof
injury,alwaysdisconnectpowerfromtheagitator
beforeperformingmaintenanceorservice.
•Improperhandlingofhazardous󰘱uidsorinhaling
toxicfumescancauseseriousinjurydueto
splashingintheeyes,ingestion,orbodily
contamination.
Shaft Shaft
ShaftSeal Seal SealRemoval Removal Removaland and andReplacement Replacement Replacement
Theshaftseal(2)andspacer(3)arelocatedatthe
bottomoftheagitator󰘱ange(1).Theshaftseal
shouldbeinspectedperiodically,perusage,forwear
ordamage,andreplacedifnecessary.
Toinspectandreplacetheshaftsealfollowthesteps
below.
1.DisconnecttheVFDpowersupply.
2.Removethemotorandtheagitatorshaftby
reversingthestepsinMotor,BearingHousing,
andImpellerInstallation,page7.
3.Removethecapscrews(5)holdingthebearing
housing(4)inplace.
4.Removethebearinghousing.
5.Removethespacer(3)andshaftseal(2).
6.Inspectthesealfordamage.Replaceif
necessary.
7.Toreinstall,placethenewsealspring-sidedown
inthe󰘱ange(1)withspacerontopofit.
8.Placethebearinghousingonthe󰘱angeand
securewiththecapscrews.Tightensecurely.
9.Completetheprocedurebyfollowingthestepsin
Motor,BearingHousing,andImpellerInstallation,
page7.
Figure8ShaftSealReplacementfor
Flange/Quick-clampMount
Figure9ShaftSealReplacementforPressure
Tank
123A4553F

Parts
Parts Parts
Parts
Models Models
Models25C454 25C454 25C454and and and25C463 25C463 25C463
Flange Flange
FlangeMount Mount Mount
3A4553F13

Parts
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
AN/A
ASSEMBLY,
HOUSING/FLANGE,
BEARING
1
1*17N898FLANGE,MOUNTING,
3"LID;150#1
2*17N588SEAL,PTFE1
3*15Y360SPACER,SEAL,ASME
SHAFT1
4*25C455HOUSING,BEARING1
5*112222
SCREW,CAP,
SOCKETHEAD;
1/4–20x1”
8
617N949RING,RETAINING,
HEAVYDUTY1
7122761
COUPLING,
ALIGNMENT,0.75”
BOREDIAMETER
1
7aN/ASCREW,SET
8122760DISK,SPIDER,
HYTRELALIGNMENT1
916P923
COUPLING,
ALIGNMENT,0.62”
BOREDIAMETER
1
9aN/ASCREW,SET1
1017N899FLANGE,MOUNT,
MOTOR1
25C967
MOTOR,ULListed;3/4,
230/460,TEFC,XP,60
HZ(model25C454)
1
12
25C968
MOTOR,ATEX;0.37
kW,230/400,TEFC,
XP,50HZ(model
25C463)
1
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
C19837
SCREW,CAP,
SOCKETHEAD;
3/8–16x1”
4
13
17P459
SCREW,WING;
3/8–16x1.5“(Not
Shown)
4
2017N963GASKET,AGITATOR
7.5”Diameter1
IMPELLER,4”;KIT1
IMPELLER,8”;KIT1 23+See
Table3
IMPELLER,12”;KIT1
23aN/ASCREW,SET1
24+See
Table4SHAFT,AGITATOR1
2617R748BOLT,EYE;
3/8–16x1.5”2
2817P777ADAPTER,MOTOR,
ATEX1
29108161
SCREW,SET,
SOCKETHEAD;
M4x0.7x8mm
1
3017P776FLANGE,MOTOR,
ATEX1
31107530
SCREW,CAP,
SOCKETHEAD;
M6x1x12mm
4
33116343
SCREW,GROUND,
WASHERHEAD;
M5x8mm
1
44▲17R088LABEL,WARNING1
*Partoffactory-assembleditemA.
+Notincludedwith25C454or25C463.Mustbe
orderedseparately.
▲ReplacementDangerandWarninglabels,signs,
tags,andcardsareavailableatnocost.
143A4553F

Parts
Models Models
Models25C453, 25C453, 25C453,25C575, 25C575, 25C575,25C464, 25C464, 25C464,25C576 25C576 25C576
Quick-Clamp Quick-Clamp
Quick-ClampMount Mount Mount
3A4553F15

Parts
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
AN/A
ASSEMBLY,
HOUSING/FLANGE,
BEARING
1
17N901
FLANGE,AGITATOR,
3"QUICK-CLAMP
(models25C453,
25C464)
1
1*
17P566
FLANGE,AGITATOR,
4"QUICK-CLAMP
(models25C575,
25C576)
1
2*17N588SEAL,PTFE1
3*15Y360SPACER,SEAL,ASME
SHAFT1
4*25C455HOUSING,BEARING1
5*112222
SCREW,CAP,
SOCKETHEAD;
1/4–20x1”
8
617N949RING,RETAINING,
HEAVYDUTY1
7122761
COUPLING,
ALIGNMENT,0.75”
BOREDIAMETER
1
7aN/ASCREW,SET1
8122760DISK,SPIDER,
HYTRELALIGNMENT1
916P923
COUPLING,
ALIGNMENT,0.62”
BOREDIAMETER
1
9aN/ASCREW,SET1
1017N899FLANGE,MOUNT,
MOTOR1
25C967
MOTOR,ULLISTED;
3/4,230/460,TEFC,
XP,60HZ(model
25C453and25C575)
1
12
25C968
MOTOR,ATEX;0.37
kW,230/400V,TEFC,
XP50HZ(model
25C464and25C576)
1
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
C19837
SCREW,CAP,
SOCKETHEAD;
3/8–16x1”
4
13
17P459
SCREW,WING;
3/8–16x1.5”(Not
Shown)
4
IMPELLER,4”;KIT1
IMPELLER,8”;KIT1 23+See
Table3
IMPELLER,12”;KIT1
23aN/ASCREW,SET2
24+See
Table4SHAFT,AGITATOR1
2617R748BOLT,EYE;
3/8–16x1.5”2
2817P777ADAPTER,MOTOR,
ATEX1
29108161
SCREW,SET,
SOCKETHEAD;
M4x0.7x8mm
1
3017P776FLANGE,MOTOR,
ATEX1
31107530
SCREW,CAP,
SOCKETHEAD,
M6x1x12mm
4
33116343
SCREW,GROUND,
WASHERHEAD;
M5x8mm
1
44▲17R088LABEL,WARNING1
*Partoffactory-assembleditemA.
+Notincludedwith25C453,25C575,25C464,or
25C576.Mustbeorderedseparately.
▲ReplacementDangerandWarninglabels,signs,
tags,andcardsareavailableatnocost.
163A4553F

Parts
Models Models
Models25C462, 25C462, 25C462,25C470, 25C470, 25C470,25C471, 25C471, 25C471,25C465, 25C465, 25C465,25C472, 25C472, 25C472,25C473 25C473 25C473
Pressure Pressure
PressureTank Tank TankMount Mount Mount
3A4553F17

Parts
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
AN/A
ASSEMBLY,
HOUSING/FLANGE,
BEARING
1
1*17N900FLANGE,AGITATOR,
PRESSURETANK1
2*17N588SEAL,PTFE1
3*15Y360SPACER,SEAL,ASME
SHAFT1
4*25C455HOUSING,BEARING1
5*112222
SCREW,CAP,
SOCKETHEAD;
1/4–20x1”
8
617N949RING,RETAINING,
HEAVYDUTY1
7122761
COUPLING,
ALIGNMENT,0.75”
BOREDIAMETER
1
7aN/ASCREW,SET1
8122760DISK,SPIDER,
HYTRELALIGNMENT1
916P923
COUPLING,
ALIGNMENT,0.62”
BOREDIAMETER
1
9aN/ASCREW,SET1
1017N899FLANGE,MOUNT,
MOTOR1
25C967
MOTOR,ULListed;3/4,
230/460,TEFC,XP,60
HZ(models25C462,
25C470,25C471)
1
12
25C968
MOTOR,ATEX;3/4,
230/460,TEFC,XP,60
HZ(models25C465,
25C472,25C473)
1
Ref Ref
Ref
No. No.
No.Part Part
PartNo. No. No.Description Description DescriptionQty Qty
Qty
C19837
SCREW,CAP,
SOCKETHEAD;
3/8–16x1”
4
13
17P459
SCREW,WING;
3/8–16x1.5”(Not
Shown)
4
21196309GASKET1
22188784NUT1
IMPELLER,4”;KIT
(models25C462,
25C470,25C465,
25C472)
1
23+17N704
IMPELLER,4”;KIT
(models25C471,
25C473)
2
23aN/ASCREW,SET1
17P015SHAFT,34”(25C471,
25C473)1
17P020SHAFT,24”(25C470,
25C472)1 24
17P023SHAFT,18”(25C462,
25C465)1
2617R748BOLT,EYE;
3/8–16x1.5”2
2817P777ADAPTER,MOTOR,
ATEX1
29108161
SCREW,SET,
SOCKETHEAD;
M4x0.7x8mm
1
3017P776FLANGE,MOTOR,
ATEX1
31107530
SCREW,CAP,
SOCKETHEAD;
M6x12mm
4
3217N542WASHER,LOCK1
33116343
SCREW,GROUND,
WASHERHEAD;
M5x8mm
1
44▲17R088LABEL,WARNING1
*Partoffactory-assembleditemA.
▲ReplacementDangerandWarninglabels,signs,
tags,andcardsareavailableatnocost.
183A4553F

Dimensions
Dimensions Dimensions
Dimensions
Reference Reference
ReferenceFlange Flange
FlangeMount Mount MountModels Models Models
in. in.
in.(cm) (cm) (cm)
Quick Quick
QuickClamp Clamp ClampModels Models Models
in. in.
in.(cm) (cm) (cm)
Pressure Pressure
PressureTank Tank TankMount Mount MountModels Models Models
in. in.
in.(cm) (cm) (cm)
ULATEXULATEXULATEX
25C45425C46325C453,
25C575
25C464,
25C576
25C462,
25C470,
25C471
25C465,
25C472,
25C473
A11.62(29.5)8.84(22.5)11.62(29.5)8.84(22.5)11.62(29.5)8.84(22.5)
A
(with
optionalgear
reducer)
24.52(62.3)20.14(51.2)24.52(62.3)20.14(51.2)24.52(62.3)20.14(51.2)
B20.44(51.9)17.75(45.1)20.84(52.9)17.75(45.1)20.48(52.0)17.75(45.1)
B
(with
optionalgear
reducer)
28.04(71.2)24.65(62.6)28.43(72.2)24.65(62.6)28.08(71.3)24.65(62.6)
----5Gallon12.80(32.5)
----10Gallon18.80(47.8)
C
----15Gallon32.80(83.3)
3A4553F19

PowerUsageCharts
Power Power
PowerUsage Usage UsageCharts Charts Charts
Inthefollowingcharts,thepowermeasuredincludestheVFDpowerusage.Thatpowerwasmeasuredwith480VAC
3phlinevoltagewithnogearreductions.
UL UL
ULMotor Motor Motorwith with with4 4 4in. in. in.(10 (10 (10cm) cm) cm)Diameter Diameter DiameterImpeller Impeller Impeller
Power Power
Power(W) (W) (W)
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350 400 450 500
Material Material
MaterialViscosity Viscosity Viscosity
300 cp
100 cp
0 cp
Agitator Agitator
AgitatorRPM RPM RPM
UL UL
ULMotor Motor Motorwith with with8 8 8in. in. in.(20 (20 (20cm) cm) cm)Diameter Diameter DiameterImpeller Impeller Impeller
Power Power
Power(W) (W) (W)
0
20
40
60
80
100
120
140
160
180
200
0 50 100 150 200 250 300 350 400 450 500
Material Material
MaterialViscosity Viscosity Viscosity
300 cp
100 cp
0 cp
Agitator Agitator
AgitatorRPM RPM RPM
UL UL
ULMotor Motor Motorwith with with12 12 12in. in. in.(30 (30 (30cm) cm) cm)Diameter Diameter DiameterImpeller Impeller Impeller
Power Power
Power(W) (W) (W)
0
50
100
150
200
250
300
350
400
0 50 100 150 200 250 300 350 400 450 500
Material Material
MaterialViscosity Viscosity Viscosity
300 cp
100 cp
0 cp
Agitator Agitator
AgitatorRPM RPM RPM
203A4553F