Graco 970196 Operation manual

Instructions – Parts List
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 1999, Graco Inc. is registered to I.S. EN ISO 9001
55 GALLON (200 LITER), 45:1 PREMIERt
Module Supply Units
332 bar, 33.2 MPa (4875 psi) Maximum Working Pressure
* Model 970196, Tandem with Pneumatic Crossover
Model 970197, Tandem with Electric Crossover
* Model 970198, Pneumatic Low Level Shutoff
* These models are certified.
310338 Rev.B
Read warnings and instructions.
See page 2 for table of contents and
list of models.
8894A
Model 970196 Tandem Shown
Parts

2310338
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Information 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Identification and Function 7. . . . . . . . . . . .
System Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Models
Part No. Pump Model
Displacement
Pump Model Ratio
Maximum Fluid
Working Pressure
Maximum Pump
Air Input Pressure
Parts
Page
* 970196 PremiertDura-Flot1800 45:1 332 bar, 33.2 MPa
(4875 psi)
5.1 bar, 0.51 MPa
(75 psi)
16
970197 PremiertDura-Flot1800 45:1 332 bar, 33.2 MPa
(4875 psi)
5.1 bar, 0.51 MPa
(75 psi)
17
* 970198 PremiertDura-Flot1800 45:1 332 bar, 33.2 MPa
(4875 psi)
5.1 bar, 0.51 MPa
(75 psi)
18
* These models are CE certified.
Related Manuals
Component Manual No.
Ram-Mounted Pumps 310524
Pneumatic Crossover 310293
Low-Level Shutoff 310294
Electrical Crossover 310295

310338 3
Warnings
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result
in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, warnings, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck the equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed 75 psi (5.1 bar) maximum inbound air pressure to the air–powered ram.
DNever exceed the recommended working pressure or the maximum air inlet pressure stated on
your pump or in the Technical Data on page 19.
DBe sure that all spray/dispensing equipment and accessories are rated to withstand the maximum
working pressure of the pump. Do not exceed the maximum working pressure of any component or
accessory used in the system.
DRoute the hoses away from the traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 82°C (180°F) or below -40°C (-40°F).
DDo not use the hoses to pull the equipment.
DUse fluids and solvents that are chemically compatible with the equipment wetted parts. Refer to
the Technical Data sections of all the equipment manuals. Always read the material manufactur-
er’s literature before using fluid or solvent in this pump.
DAlways wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturers.
DWear hearing protection when operating this equipment.
DComply with all applicable local, state and national fire, electrical and other safety regulations.

4310338
WARNING
INJECTION HAZARD
Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Splashing fluid in the eyes or on the
skin can also cause serious injury.
DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medi-
cal attention.
DDo not point the gun/valve at anyone or at any part of the body.
DDo not put your hand or fingers over the spray tip/nozzle.
DDo not stop or deflect fluid leaks with your hand, body, glove, or rag.
DAlways have the trigger guard on the gun when dispensing.
DCheck the gun diffuser operation weekly. Refer to the gun manual.
DBe sure the gun/valve trigger safety operates before dispensing.
DLock the gun/valve trigger safety when you stop dispensing.
DFollow the Pressure Relief Procedure on page 12 if the nozzle clogs, and before cleaning, check-
ing or servicing the equipment.
DTighten all fluid connections before operating the equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Do not repair high pressure couplings; you must replace the entire hose.
DFluid hoses must have spring guards on both ends, to help protect them from rupture caused by
kinks or bends near the couplings.
FIRE, EXPLOSION AND ELECTRIC SHOCK HAZARD
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and
result in fire, explosion, or electrostatic shock and other serious injury.
DGround the equipment, the object being dispensed, and all other electrically conductive objects in
the dispense area. Proper grounding dissipates static electricity generated in the equipment. Refer
to System Grounding on page 8.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvent or material.
DExtinguish all open flames or pilot lights in the dispense area.
DDo not turn on or off any light switch in the dispense area.
DDo not use this equipment with flammable liquids.
DDo not stop or deflect fluid leaks with your hand, body, glove, or rag.
DKeep the dispense area free of debris, including solvent, rags, and gasoline.
DDo not smoke in the dispense area.
DIf there is any static sparking or you feel an electric shock while using the equipment, stop dis-
pensing immediately. Do not use the equipment until you have identified and and corrected the
problem.

310338 5
WARNING
MOVING PARTS HAZARD
Moving parts, such as the ram ram plate/pump inlet can pinch fingers.
DDo not operate the equipment with the guard removed.
DKeep clear of all moving parts when starting or operating the equipment.
DKeep hands and fingers away from the priming piston during operation and whenever the pump
is charged with air.
DKeep clear of the ram plate, pump fluid inlet, and lip of the fluid container when raising or lower-
ing the ram.
DBefore checking or servicing the ram or pump, follow the Pressure Relief Procedure on
page 12.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the
skin, inhaled, or swallowed.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all
local, state and national guidelines.
DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid
and solvent manufacturer.
DAvoid exposure to heated material fumes.
DProvide adequate ventilation.