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  9. Graco EM 390 User manual

Graco EM 390 User manual

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.3& 3. )62*$*"-        " 
     " "    
      !"   
  !   "   
       
  "  
/1"6 4- "'&36 &5*$&2
&463&"-- (6/4"'&5:%&7*$&4 "3&01&3"5*/( 1301&3-:#&'03&&"$)
64& 0 /05 3&.07& 03 .0%*': "/: 1"35 0' 5)& (6/ 5)*4 $"/ $"64&
" ."-'6/$5*0/ "/% 3&46-5 */ 4&3*064 #0%*-: */+63:
" 
)&/&7&3 :06 4501 413":*/( &7&/ '03 " .0.&/5 "-8":4 4&5 5)&
(6/ 4"'&5: -"5$) */ 5)& $-04&% 03 <4"'& 104*5*0/ .",*/( 5)& (6/
*/01&3"5*7& "*-63& 50 4&5 5)& 4"'&5: -"5$) $"/ 3&46-5 */ "$$*%&/5"-
53*((&3*/( 0' 5)& (6/

)& (6/ %*''64&3 #3&",4 61 413": "/% 3&%6$&4 5)& 3*4, 0' '-6*% */=
+&$5*0/ 8)&/ 5)& 5*1 *4 /05 */45"--&% )&$, %*''64&3 01&3"5*0/
3&(6-"3-:0--085)& #&-08
5)&/ 3&.07& 5)& 413": 5*1 *. 5)& (6/ */50 " .&5"- 1"*- )0-%*/(
5)& (6/ '*3.-: 50 5)& 1"*- 4*/( 5)& -08&45 1044*#-& 13&4463& 53*(=
(&3 5)& (6/ ' 5)& '-6*% &.*55&%   %*''64&% */50 "/ *33&(6-"3
453&". 3&1-"$& 5)& %*''64&3 *..&%*"5&-:
 
 ! )"7&5)& 5*1(6"3%*/1-"$&0/ 5)&413": (6/8)*-& 413":=
*/()& 5*1(6"3% "-&354:06 505)&'-6*%*/+&$5*0/)";"3%"/%)&-14
3&%6$&#65 %0&4/0513&7&/55)&3*4, 0'"$$*%&/5"--:1-"$*/(:063
'*/(&34 03 "/: 1"35 0' :063 #0%: $-04& 50 5)& 413": 5*1
 
-8":4 )"7& 5)& 53*((&3 (6"3% */ 1-"$& 0/ 5)& (6/ 8)&/ 413":*/(
50 3&%6$& 5)& 3*4, 0' "$$*%&/5"--: 53*((&3*/( 5)& (6/ *' *5 *4 %3011&%
03 #6.1&%
/1"6 */ "'&36
4& &953&.& $"65*0/ 8)&/ $-&"/*/( 03 $)"/(*/( 413": 5*14 ' 5)&
413":5*1$-0(48)*-&413":*/(&/("(&5)&(6/4"'&5:-"5$)*..&=
%*"5&-:  ! '0--08 5)&   
#&-08 "/% 5)&/ 3&.07& 5)& 413": 5*1 50 $-&"/ *5
 8*1& 0'' #6*-%61 "306/% 5)& 413": 5*1 6/5*- 5)& 13&4463&
*4 '6--: 3&-*&7&% "/% 5)& (6/ 4"'&5: *4 &/("(&%
  
03&%6$& 5)&3*4,0' 4&3*064#0%*-:*/+63:*/$-6%*/('-6*%*/+&$5*0/
41-"4)*/( '-6*% 03 40-7&/5 */ 5)& &:&4 03 0/ 5)& 4,*/ 03 */+63: '30.
.07*/( 1"354 03 &-&$53*$ 4)0$, "-8":4 '0--08 5)*4 130$&%63&
8)&/&7&3 :06 4)65 0'' 5)& 413":&3 8)&/ $)&$,*/( 03 4&37*$*/(
"/: 1"35 0' 5)& 413": 4:45&. 8)&/ */45"--*/( $-&"/*/( 03 $)"/(=
*/( 413": 5*14 "/% 8)&/&7&3 :06 4501 413":*/(
 /("(& 5)& (6/ 4"'&5: -"5$)
 63/ 5)&  48*5$) 50 
 /1-6( 5)& 108&3 4611-: $03%
 *4&/("(& 5)& (6/ 4"'&5: -"5$) 0-% " .&5"- 1"35 0' 5)& (6/
'*3.-: 50 5)& 4*%& 0' " (306/%&% .&5"- 1"*- "/% 53*((&3 5)& (6/
50 3&-*&7& 13&4463&
 /("(& 5)& (6/ 4"'&5: -"5$)
 1&/ 5)& 13&4463& %3"*/ 7"-7& )"7*/( " $0/5"*/&3 3&"%: 50
$"5$) 5)& %3"*/"(& *' " %3"*/ 56#& *4 /05 64&% &"7& 5)& 7"-7&
01&/ 6/5*- :06 "3& 3&"%: 50 413": "("*/
 "    "     " 
      "     
  83"1 " 3"( "306/% 5)& 5*1 (6"3% 3&5"*/*/( /65 03
)04& &/% $061-*/( "/% !  ! -004&/ 5)& 1"35 50 3&-*&7&
13&4463& (3"%6"--: 5)&/ -004&/ $0.1-&5&-: 08 $-&"3 5)& 5*1 03
)04&
    
308-088 
  
Moving parts can pinch or amputate your fingers or other body
parts. KEEP CLEAR of moving parts when starting or operating
the sprayer. Follow the +!,,.+! !&%!" +)! .+! on page 2
before checking or servicing any part of the sprayer, to prevent
it from starting accidentally.
  
!(!+& "!-0
Any misuse of the spray equipment or accessories, such as
overpressurizing,modifyingparts,usingincompatiblechemicals
and fluids, or using worn or damaged parts, can cause them to
ruptureandresult influidinjection, splashingin the eyesor on the
skin, or other serious bodily injury, or fire, explosion or property
damage.
EVER alter or modify any part of this equipment; doing so could
cause it to malfunction.
CHECK all spray equipment regularly and repair or replace worn
or damaged parts immediately.
Always wear protective eyewear, gloves, clothing and respirator
as recommended by the fluid and solvent manufacturer.
0,-!' +!,,.+!
This sprayer can develop 172 bar (2500 psi) MAXIMUM WORKĆ
ING PRESSURE. Be sure all spray equipment and accessories
used are rated to withstand this pressure. DO OT exceed the
maximum working pressure of any component or accessory
used in the system.
&.%  (  )&/!(- )'*-%%&%-0
All chemicals used in the sprayer must be chemically compatible
with the wetted parts shown in the   on page
28. Consult your chemical supplier to ensure compatibility.
Donotuse1,1,1Ćtrichloroethane,methylenechloride,otherhaloĆ
genatedhydrocarbonsolventsorfluidscontainingsuchsolvents
in this equipment, which contains aluminum and/or zinc parts.
Suchusecouldresultinaseriouschemicalreaction,withtheposĆ
sibilityofexplosion,whichcouldcausedeath,seriousbodilyinjuĆ
ry and/or substantial property damage.
 
High pressure fluid in the hoses can be very dangerous. If the
hose develops a leak, split or rupture due to any kind of wear,
damage or misuse, the high pressure spray emitted from it can
causeafluid injection injuryorother seriousbodilyinjury orpropĆ
erty damage.
        
Thestrainreliefshelpprotectthehosefromkinksorbends
at or close to the coupling which can result in hose rupture.
TIGHTE  all fluid connections securely before each use. High
pressure fluid can dislodge a loose coupling or allow high presĆ
sure spray to be emitted from the coupling.
EVER use a damaged hose. Before each use, check the entire
hoseforcuts,leaks,abrasion,bulgingcover,ordamage ormoveĆ
ment of the hose couplings. If any of these conditions exist, reĆ
place the hose immediately. DO OT try to recouple high presĆ
sure hose or mend it with tape or any other device. A repaired
hose cannot contain the high pressure fluid.
HA DLE A D ROUTE HOSES CAREFULLY. Do not pull on
hoses to move equipment. Keep hoses clear ofmoving parts and
hot surfaces of the pump. Do not use fluids or solvents which are
notcompatible withthe innertubeandcoverofthehose. DO OT
exposeGracohoses to temperaturesabove82 C(180 F) orbeĆ
low -40 C (-40 F).
),! +).( %(# )(-%(.%-0
Proper hose grounding continuity is essential to maintaining a
grounded spray system. Check the electrical resistance of your
fluid hoses at least once a week. If your hose does not have a tag
on it which specifies the maximum electrical resistance, contact
the hose supplier or manufacturer for the maximum resistance
limits. Use a resistance meter in the appropriate range for your
hose to check the resistance. If the resistance exceeds the recĆ
ommended limits, replace it immediately. An ungrounded or
poorly grounded hose can make your system hazardous. Also
read     below
   
Static electricity is created by the flow of fluid through the pump
and hose. If every part of the spray equipment is not properly
grounded,sparkingmayoccur,andthesystemmaybecomehazĆ
ardous.Sparkingmayalsooccurwhenplugginginorunplugging
apowersupplycordorusingagasolineengine.Sparkscanignite
fumes from solvents and the fluid being sprayed, dust particles
and other flammable substances, whether you are spraying inĆ
doors or outdoors, and can cause a fire or explosion and serious
bodily injury and property damage.  Always plug the sprayer into
an outlet located at least 6 m (20 feet) away from the sprayer and
the spray area. Do not plug in or unplug any power supply cords
in the spray area when there is any chance of igniting fumes still
in the air.
If you experience any static sparking or even a slight shock while
using this equipment,   . Check
the entire system for proper grounding. Do not use the system
again until the problem has been identified and corrected.
+).( %(#
To reduce the risk of static sparking, ground the sprayer and all
other spray equipment used or located in the spray area. CHECK
your local electrical code for detailed grounding instructions for
your area and type of equipment. BE SURE to ground all of this
spray equipment:
1. Sprayer: plug the power supply cord, or extension cord -
each equipped with an undamaged, grounded plug, into a
properlygroundedoutlet. Donot useanadapter.All extension
cords must have three wires and be rated for 15 Amps.
2. Fluid hoses: use only grounded hoses with a maximumf
150 m (500 feet) combined hose length to ensure grounding
continuity.  See ),! +).( %(# )(-%(.%-0 above.
3. Spraygun:obtaingroundingthroughconnectionto aproperly
grounded fluid hose and sprayer.
4. Object being sprayed: according to local code.
5. Fluid supply container: according to local code.
6. All solvent pails used when flushing, according to local code.
Use only metal pails, which are conductive. Do not place the
pail on a non-conductive surface, such as paper or cardĆ
board, which interrupts the grounding continuity.
7. To aintain grounding continuity when flushing or relieving
pressure, always hold a metal part of the gun firmly to the side
of a grounded metal pail, then trigger the gun.
&.,$%(# "!-0
Reduce the risk of fluid injection injury, static sparking, or splashĆ
ing by following the flushing procedure given on page 9 of this
manual.Followthe  onpage
2, and remove the spray tip before flushing. Hold a metal part of
the gun firmly to the side of a grounded metal pail and use the
lowest possible fluid pressure during flushing.

United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards -
particularly the General Standards, Part 1910, and the Construction Standards, Part 1926 - should be consulted.
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 *,, 2)' /%&+*.( .325'2&3/ 1/3 full with Graco
Throat eal Liquid (T L), supplied.   
 )'&+ 2)' ','&20*&%, 1'04*&'
a. The motor is factory wired for 220 V. To rewire the
motor for 110 V, unplug the sprayer, remove the
cover plate of the voltage change box  (located
on the left side of the motor) and rewire the motor
as shown in Fig 3.    
b. Be sure the electrical service is properly rated for
your sprayer and that the outlet you use is propĆ
erly grounded.
c. Have a licensed electrician attach an appropriĆ
ate plug to the power supply cord.
d. Use a grounded extension cord which has 3
wires of a minimum 2.5 mm (12 gauge) size, and
a maximum of 30 m (100 ft) long. Longer lengths
or smaller gauges may affect sprayer
performance.
Proper grounding is essential to reduce the risk of
static sparking which can cause a fire or explosion
and result in serious bodily injury and property
damage.
Read the warning section   #
$ on page 3 of this manual and ground the
sprayer as explained there.
"
 ,3( *. 2)' 1/0%6'0 Be sure the ON/OFF switch is
OFF.    Plug the power supply cord into a
grounded electrical outlet that is at least 6 m
(20 ft) away from the spray area to reduce the
chance of a spark igniting the spray vapors.
 ,31) 2)' /3-/ to remove the lightweight oil which
was left in to protect pump parts after factory testing.
ee     on page 9.
 0'/%0' 2)' /%*.2 according to the manufacturer's
recommendations.
Remove any skin that may have formed. tir the
paint to dissolve pigments. train the paint through a
fine nylon mesh bag (available at most paint dealers)
to remove particles that could clog the filter or spray
tip. This is probably the most important step toward
trouble-free spray painting.
*( 
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*( 
#3
#2
BROWN
VIOLET
WHITE
YELLOW
BLACK
BLUE
BLUE
" !   !
VIOLET
#2
BROWN
BLUE
BLACK
BLUE
#3
WHITE
YELLOW
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(& &/-" "( ,&#0 *,--/, ( &0 ." '#(5
,& -*#,#.- #( ." -*,3,

 2"/)#!1% 1(% "%!/),' (-20),'  ., 0,3 
")/,- )  )*,.#)( ')0 ." ,#0 ")/-#(! )0,
#&& ." ,#(! ")/-#(! 0#.3 1#."  ()(.,5
!(. )#&    
)' 
    
  
    
 
 ), 0,3 -"),. -"/.)  *,#)- &0 ." -/.#)( ./
#( ." *#(. )&&)1 ." /%002/% %+)%& /-#%$2/%
!/,),' )( *!  ( &( ." -*,3 .#*
 )#& ." ")- ( &3 #. )( .)* )  ." -*,3, 1"(
-.),#(! #. 0( ), )0,(#!". .) "&* *,).. ." ")-
,)' %#(%#(! ,-#)( )/*&#(! '! .
 ." 1,(#(! -.#)(    )( *!
 ), #( ),'.#)( )( ." "4, )  /-#(! '!
")--

 
0 0
# ' ( %-+#
 ,%!5% 6!3%1 ). 3(% 201!7%1 )& 3(%1% )2 3(%
2,)'(3%23 #(!.#% )3 #/4,$ &1%%8% ,42( /43 3(% 6!3%1
6)3( -).%1!, 20)1)32 !3%1 &1/8%. ). 3(% 01%2241%
#/.31/, 34"% 01%5%.32 3(% 201!7%1 &1/- "%).'
23!13%$ !.$ #!42%2 2%1)/42 $!-!'% 3/ 3(% 01%2241%
#/.31/,

  . )*/ * ,42( /43 3(% 3%23 /),
Before using waterĆbase paint &,42( 6)3( -).%1!,
20)1)32 &/,,/6%$ "7 ! 2/!07 6!3%1 &,42( !.$ 3(%. !
#,%!. 6!3%1 &,42(
Before using oilĆbase paint,&,42( 6)3( -).%1!, 20)19
)32 /.,7
 #'"$'" (%(*+ ,42( 6)3( ! #/-0!3)",% 2/,5%.3
24#( !2 -).%1!, 20)1)32 /1 6!3%1
 #'"$'" !*(& ., *1+  ,( ($%1+  )$',
,42( 6)3( 6!1- 2/!07 6!3%1 !.$ 3(%. &,42( 6)3(
-).%1!, 20)1)32
 #'"$'" !*(& ($%1+  ,( ., *1+  )$',
,42( 6)3( -).%1!, 20)1)32 &/,,/6%$ "7 6!1- 2/!07
6!3%1 !.$ 3(%. ! #,%!. 6!3%1 &,42(
 ,(*"  ,42( ,%!5% 3(% 04-0 (/2% !.$ '4. &),,%$
6)3( -).%1!, 20)1)32 (43 /&& 3(% 201!7%1 !.$ /0%.
3(% 01%2241% $1!). 5!,5% 3/ 1%,)%5% 01%2241%
WaterĆbase paint: ,42( 6)3( 6!3%1 !.$ 3(%. -).%19
!, 20)1)32
OilĆbase paint: ,42( 6)3( -).%1!, 20)1)32
 ,*,-) !, * +,(*" 
Before using waterĆbase paint &,42( 6)3( 2/!07
6!3%1 !.$ 3(%. 6)3( #,%!. 6!3%1
When using oilĆbased paint 6)3( 3(% 0!).3 3/ "%
201!7%$
(. ( %-+#
 %,)%5% 01%2241%   
 ,/2% 3(% 01%2241% $1!). 5!,5%   
  
$" 
 /41 /.%(!,& '!,,/.  ,)3%12 /& #/-0!3)",% 2/,5%.3
).3/ ! '1/4.$%$ -%3!, 0!), 43 3(% 24#3)/. 34"% ).
3(% 0!),
 %-/5% 3(% 201!7 3)0 !.$ 3)0 '4!1$ )&  ).23!,,%$ !.$
#,%!. 2%0!1!3%,7
 41. 3(% 01%2241% !$*423).' +./" !,, 3(% 6!7 #/4.9
3%1#,/#+6)2% 3/ 3(% ,/6%23 2%33).'
/ 1%$4#% 3(% 1)2+ /& 23!3)# 20!1+).' !.$ 20,!2().'
6(%. &,42().' !,6!72 1%-/5% 3(% 201!7 3)0 &1/- 3(%
'4. !.$ (/,$ ! -%3!, 0!13 /& 3(% '4. &)1-,7 3/ 3(%
2)$% /& ! '1/4.$%$ -%3!, 0!),   

 )2%.'!'% 3(% '4. 2!&%37 ,!3#( /,$ ! -%3!, 0!13 /&
3(% '4. &)1-,7 !'!).23 !.$ !)-%$ ).3/ ! '1/4.$%$
-%3!, 0!), 3!13 3(% 201!7%1 31)''%1 3(% '4. !.$
2,/6,7 341. 3(% 01%2241% !$*423).' +./" #,/#+6)2%
*423 4.3), 3(% 04-0 23!132 %%0 3(% '4. 31)''%1%$ 4.9
3), #,%!. 2/,5%.3 #/-%2 &1/- 3(% ./88,% %,%!2% 3(%
31)''%1 !.$ %.'!'% 3(% '4. 2!&%37 ,!3#(
 & 3(% 04-0 )2 (!1$ 3/ 01)-% /0%. 3(% 01%2241%
$1!). 5!,5% (%. &,4)$ #/-%2 &1/- 3(% $1!).
34"% #,/2% 3(% 5!,5% %0%!3 3%0 
 (%#+ !,, &,4)$ #/..%#3)/.2 &/1 ,%!+2 %,)%5% 01%29
241% "%&/1% 3)'(3%.).' 3(% #/..%#3)/.2 3!13 3(%
201!7%1
 %-/5% 3(% 24#3)/. 34"% &1/- 3(% 0!), )2%.'!'%
3(% '4. 2!&%37 ,!3#( 1)''%1 3(% '4. 3/ &/1#% 2/,5%.3
&1/- 3(% (/2% / ./3 14. 3(% 04-0 $17 &/1 -/1%
3(!.  2%#/.$2 3/ !5/)$ $!-!').' 3(% 04-0 0!#+9
).'2 %,)%5% 01%2241%
 %!5% 3(% 01%2241% $1!). 5!,5% /0%. 4.3), 7/4 42% 3(%
201!7%1 !'!).
 & 7/4 &,42(%$ 6)3( -).%1!, 20)1)32 !.$ !1% '/).' 3/
42% ! 6!3%19"!2% 0!).3 &,42( 6)3( 2/!07 6!3%1 &/,9
,/6%$ "7 ! #,%!. 6!3%1 &,42( %,)%5% 01%2241%
 %-/5% 3(% 24#3)/. 34"% !.$ (/2% !.$ #,%!. 3(%-
2%0!1!3%,7 ,42().' !,/.% )2 ./3 24&&)#)%.3 3/ 1%-/5%
0!).3 "4),$40
 
11
 
  
 


$" 
308-088

 
Hold the gun perpendicular to the surface. Keep the gun
at an even 300-356 mm (12 to 14 in.) from the surface
you are spraying. See Fig 12.
Begin moving the gun horizontally at a steady rate. tart
the spray stroke off the target surface and pull the trigger
as the gun is moving. Then, while the gun is still moving,
and as you approach the other edge of the surface, reĆ
lease the trigger. This method avoids excess paint buildĆ
up at the end of each stroke.
 


Move the gun at a speed that provides a full, wet coating
to be applied without runs or sags. Lap each stroke 50%
over the previous stroke to produce a uniform paint thickĆ
ness. pray in a uniform pattern from right to left and
then left to right for a professional finish. See Fig 13.
 
   
The best way to control the rate of coverage is with the
gun tip size. A small tip orifice applies less paint. A larger
tip orifice applies more paint. The width of the pattern deĆ
pends on the fan pattern of the tip you choose.
Do not try to increase coverage by increasing the fluid
pressure! Use the lowest pressure needed for good reĆ
sults. This prolongs the life of your sprayer and reduces
paint lost by overspray.
For interior corners aim the gun toward the center of the
corner to be sprayed. By dividing the spray pattern this
way, the edges on both sides are sprayed evenly. See
Fig 14.
 
If there is a wind, angle the spray pattern into the wind
to minimize drifting. Paint from the ground to the roof.
hrubs. Tie back shrubs with rope and stakes. Cover
them with a dropcloth as the painter approaches the
area. Remove the dropcloth as soon as the area is
painted to prevent damage.
Concrete walks. If the walkways will be walked on, cover
them with a canvas dropcloth to avoid slipping. OtherĆ
wise a plastic cloth can be used.
Electrical outlets and lamps. Protect electrical outlets
with masking tape. Cover lamps with plastic bags seĆ
cured with masking tape.
Nearby objects. Move portable objects upwind of the
surface to be sprayed. If there is a nearby home, make
a protective barrier by hanging plastic drop cloths beĆ
tween two long poles.