Graco Series A Operation manual

308–629
Rev. A

INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
33:1 RA TIO BULLDOG CARBON STEEL
Cart-Mounted Zinc Spray Package
WITH DURA-FLO 750 DISPLACEMENT PUMP
Part No. 238–255, Series A
207 bar (3000 psi) Maximum Working Pressure
6.3 bar (90 psi) Maximum Air Inlet Pressure
Part No. 238–588 Zinc Circulation Kit
Converts a 33:1 Bulldog Airless Sprayer
to a Zinc Sprayer
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1995, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001

 
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Zinc Circulation Kit 238–588 8. . . . . . . . . . . .
Operation 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco W arranty 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toll-Free Graco Phone Number 20. . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury .
 This equipment is for professional use only .

Read all instruction manuals, tags, and labels before operating the equipment.
 Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor .
 Do not alter or modify this equipment.
 Check equipment daily . Repair or replace worn or damaged parts immediately .

Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
T echnical Data on page 18 for the maximum working pressure of this equipment.
 Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer ’ s warnings.
 Do not use hoses to pull equipment.
 Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82  C (180  F) or below –40  C (–40 F).
W
ear hearing protection when operating this equipment.
 Do not lift pressurized equipment.
 Comply with all applicable local, state, and national fire, electrical, and safety regulations.

 
WARNING
INJECTION HAZARD
Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely
serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also
cause serious injury .

Fluid injected into the skin might look like just a cut, but it is a serious injury . Get immediate medi -
cal attention.

Do not point the gun at anyone or at any part of the body .

Do not put your hand or fingers over the spray tip.
 Do not stop or deflect leaks with your hand, body , glove or rag.
 Do not “blow back” fluid; this is not an air spray system.
 Always have the tip guard and the trigger guard on the gun when spraying.
 Check the gun dif fuser operation weekly . Refer to the gun manual.
 Be sure the gun trigger safety operates before spraying.
 Lock the gun trigger safety when you stop spraying.
 Follow the Pressure Relief Procedure on page 10 if the spray tip clogs and before cleaning,
checking or servicing the equipment.
T ighten all fluid connections before operating the equipment.
 Check the hoses, tubes, and couplings daily . Replace worn or damaged parts immediately.
Do not repair high pressure couplings; you must replace the entire hose.
MOVING P ARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
 Keep clear of all moving parts when starting or operating the pump.
 Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the
equipment from starting unexpectedly .

4 308-629
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury
.

Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
 If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately . Do not use the equipment until you identify and correct the problem.
 Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
 Keep the spray area free of debris, including solvent, rags, and gasoline.
 Electrically disconnect all equipment in the spray area.
 Extinguish all open flames or pilot lights in the spray area.
 Do not smoke in the spray area.
 Do not turn on or of f any light switch in the spray area while operating or if fumes are present.
 Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
 Know the specific hazards of the fluid you are using.
 Store hazardous fluid in an approved container . Dispose of hazardous fluid according to all local,
state and national guidelines.
 Always wear protective eyewear , gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer .

308-629 5
Setup
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use Genuine Graco Parts and Acces -
sories, available from your Graco distributor . Refer to
the Product Data Sheet for your pump, Form No.
305–757. If you supply your own accessories, be sure
they are adequately sized and pressure rated for your
system.
Fig. 2 is only a guide for selecting and installing sys -
tem components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
Prepare the Operator
All persons who operate the equipment must be
trained in the safe, ef ficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equip -
ment.
Prepare the Site
The Bulldog pump requires 2.5 m  /min (90 scfm) of
compressed air while operating at 6.3 bar (90 psi) air
pressure and 60 cycles per minute. Ensure that you
have an adequate compressed air supply .
Refer to Fig. 2. Bring a compressed air supply line (A)
from the air compressor to the pump location. Be sure
all air hoses (A) are properly sized and pressure-rated
for your system. Use only electrically conductive
hoses. The air hose should have a 3/4 npt(m) thread.
Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line moisture trap and drain valve (C) to help re -
move moisture from the compressed air supply .
Keep the site clear of any obstacles or debris that
could interfere with the operator ’ s movement.
Have a grounded, metal pail available for use when
flushing the system.
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below . Also read
the section FIRE OR EXPLOSION HAZ -
ARD
on page 4.
1. Pump: use the ground wire and clamp (supplied).
See Fig. 1. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground wire
(34) into the slot in lug (Z) and tighten the locknut
securely . Connect the other end of the wire to a
true earth ground.
Fig. 1
W
X
34
Z
0864
2. Air and fluid hoses: use only electrically conductive
hoses.
3. Air compressor: follow manufacturer ’ s recommen -
dations.
4.
Spray gun: ground through connection to a prop -
erly grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu -
ity.
8.
T o maintain grounding continuity when flushing or
relieving pressure , hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.

 
Setup
Supplied Components
Refer to Fig. 2.
WARNING
A red-handled bleed-type master air valve (35) and
a fluid return line valve (205) are supplied. These
components help reduce the risk of serious injury ,
including fluid injection and splashing of fluid in the
eyes or on the skin, and injury from moving parts if
you are adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is
shut of f. T rapped air can cause the pump to cycle
unexpectedly . Locate the valve close to the pump.
The fluid return line valve acts as a fluid drain valve
to assist in relieving fluid pressure in the displace -
ment pump, hose, and gun. Triggering the gun to
relieve pressure may not be suf ficient.
 The red-handled bleed-type master air valve
(35) is required in your system to relieve air trapped
between it and the air motor when the valve is
closed (see the
WARNING above). Be sure the
bleed valve is easily accessible from the pump, and
is located downstream from the air filter/regulator
(41).
 With a wrench, loosen and remove the female air
line coupler (38). Screw it onto the main air hose
(A). Leave the mating coupler (37) attached to the
air filter/regulator (41).
The
air filter/regulator (41) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump. It also removes harmful dirt and mois -
ture from the compressed air supply . Locate close
to the pump, but upstream from the bleed-type
master air valve (35).
The air manifold (47) provides ports for connect -
ing lines to air-powered accessories.
 The air relief valve (21 1) opens automatically to
prevent overpressurization of the pump.
 The air line lubricator (43) provides automatic air
motor lubrication.
The fluid return line valve (205) is required in
your system to relieve fluid pressure in the hose
and gun (see the WARNING at left).
The suction hose (8) and tube (11) allow the
pump to draw fluid from a 19 liter (5 gallon) pail (E).
The fluid shutoff valve (9) is supplied in the fluid
line to the gun.
Connect the Suction Hose
Apply thread sealant to the suction hose (8) and screw
it into the bushing (5) at the pump’ s fluid intake. Screw
the suction tube (1 1) onto the other end of the hose.
Connect the Fluid Hoses and Gun
NOTE: The sprayer includes a Hose and Gun Kit
(101), which supplies fluid hoses, a spray gun, and
connecting parts (ref. nos. 102–106). If you supply
your own fluid hoses and gun, be sure they are proper -
ly sized and pressure-rated for your system. Use only
electrically conductive hoses.
1. Connect the main fluid hose (103) to the fluid
shutof f valve (9).
2. Screw the coupling (105) onto the other end of the
main fluid hose (103).
3. Screw the short whip hose (104) onto the coupling
(105).
4.
Screw the whip hose (104) onto the gun swivel
(106).
5.
Screw the gun swivel (106) onto the fluid inlet of
the spray gun (102).

 
Setup
KEY
SUPPLIED
COMPONENTS
1 Pump
2 Cart
5
Pump Intake Bushing
8 Suction Hose
9 Fluid Shutof f V alve
11
Suction T ube
34
Ground Wire (required; see page 5
for installation instructions)
35 Red-Handled Bleed-T ype Master
Air V alve (required, for pump)
37 Air Line Male Coupler
38 Air Line Female Coupler
41 Pump Air Filter/Regulator
43 Air Line Lubricator
47 Air Manifold
102 Airless Spray Gun
103Electrically Conductive Fluid Supply Hose
104Electrically Conductive Fluid Whip Hose
105Coupling
106
Gun Swivel
INCLUDED IN CIRCULA TION KIT 238–588
205 Fluid Return Line V alve
206
Fluid Return Line
209 Fluid Return T ube
211
Air Relief V alve (partially hidden)
COMPONENTS YOU MUST SUPPL Y
A
Electrically Conductive Air Supply Hose
B Bleed-T ype Master Air V alve
(for accessories)
C Air Line Moisture Trap and Drain V alve
E
Grounded 19 Liter (5 Gallon) Pail
05762
Detail of Air Line Connections
Fig. 2
1
2
35
A
B
103
104
34
106
102
105
8
11
37
38
41
43
47
211
C
E
5
9
35
205
206
209

 
Installing Kit 238–588
NOTE: Model 238–255 Sprayer is shipped with the
Zinc Circulation Kit 238–588 installed, so this proce -
dure is unnecessary . However , if you have ordered the
kit separately to convert a 33:1 Bulldog airless sprayer
into a zinc sprayer , you must perform this procedure.
Before installing the kit, you must remove some parts
from the existing sprayer .
WARNING
T o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
1. Relieve the pressure.
2. See Fig. 3. Remove the fluid filter (T) and attached
parts by unscrewing the nut (U) from the nipple (V)
at the pump fluid outlet (W). Remove the nipple (V)
from the fluid outlet. Unscrew one ball valve (9)
from the fluid filter and keep it for use later . The
other parts are not used in a zinc spray system.
05761
Fig. 3
T
U
V
W
Remove
and discard these parts.




Remove
one ball valve (9) and
keep it for use as a fluid shut -
of
f in the fluid line. See Fig. 4.

9
NOTE:
Apply thread sealant to all male threads,
except at swivel connections.
3. See Fig. 4. Screw the adapter (202) into the
pump’ s fluid outlet (W). Screw one end of the tee
(203) onto the adapter (202).
4. Screw the 1/2 npt(m) x 3/8 npt(f) bushing (210)
into the opposite end of the tee, and screw the
nipple (204) into the branch of the tee.
5. Screw the ball valve (9, removed in step 2) into the
bushing (210) so the valve handle points away
from the bushing when opened.
6. Screw the fluid return line valve (205) onto the
nipple (204), so the valve handle points away from
the nipple when opened, then screw the fluid
return hose (206) into the valve.
7. Screw the 3/4 x 1/2 npt bushing (207) onto the
other end of the return hose (206). Screw the
swivel adapter (208) into the return tube (209),
then attach the swivel to the bushing (207).
WARNING
COMPONENT RUPTURE HAZARD
T o reduce the risk of overpressurizing
your system, which could cause compo -
nent rupture and serious injury , you must
install the 7 bar (100 psi) air relief valve (21 1) in -
cluded in the kit.
8. Remove the air relief valve from the air manifold
(47) and replace it with the relief valve (21 1) in -
cluded in the kit. This must be done to prevent
overpressurization of the sprayer .
9. Attach the warning label (212) to the air motor
where shown.
10. Connect the hose and gun (see page 6).

 
Installing Kit 238–588
05763
1
Fig. 4
1Remove
the ball valve (9) from the fluid
filter (T , see Fig. 3) and reinstall here.
212
202
203
210
9
103
105
104106102
8
11
205
204
W
206
207
208
209
211
47
1

10 308-629
Operation
Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally . Fluid
under high pressure can be injected through the
skin and cause serious injury . T o reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
 are instructed to relieve the pressure,
 stop spraying,
 check or service any of the system equipment,
 or install or clean the spray tips.
1. Lock the gun trigger safety .
2.
Close the red-handled bleed-type master air valve
(35, supplied in your system).
3. Open the fluid shutof f valve (9).
4. Unlock the gun trigger safety .
5.
Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
6.
Lock the gun trigger safety .
7.
Open the return line valve (205, supplied in your
system), to relieve fluid pressure in the hose and
gun.
8.
Leave the return line valve open until you are
ready to spray again.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve
pressure gradually , then loosen completely . Now clear
the tip or hose.
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See Flushing on page 12.
Packing Nut/Wet-Cup
Before starting, fill the packing nut (F) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
See Fig. 5.
WARNING
T o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
The packing nut is torqued at the factory and is ready
for operation. If it becomes loose and there is leaking
from the throat packings, relieve pressure, then
torque the nut to 61–75 N.m (45–55 ft-lb) using the
supplied wrench. Do this whenever necessary . Do not
overtighten the packing nut.
Using the Airless Spray Gun
Before operating the equipment, read the instruction
manual supplied with the gun.
Spray some test patterns before doing any finished
work. Refer to the gun manual for detailed information
on correct spraying technique.
Circulating Zinc Fluids
1. When spraying zinc fluids, close the return line
valve (205). Circulation is not required when
spraying.
2. T
o circulate fluid back to the supply container while
you are not spraying, open the return line valve
(205), close the fluid shutoff valve (9), and lock the
gun trigger safety . The pump will continue to run.
WARNING
T o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
3. Always relieve pressure before overnight shut -
down, when changing spray tips, or when checking
or servicing any part of the system. During circula -
tion, some fluid will be present in the gun line and
must be relieved.

308-629 11
Operation
CAUTION
T o avoid tip-over , the cart must be on a flat and level
surface. Failure to follow this caution could result in
injury or equipment damage.
Prime the Pump
1. See Fig. 5. Remove the tip guard and spray tip
from the gun (102). See the gun instruction manu -
al.
2.
Close the air filter/regulator (41) and bleed-type air
valves (B, 35).
3. Close the return line valve (205).
4. Engage the air line coupler (38) with the mating
coupler (37) attached to the air filter/regulator (41)
inlet and twist with a wrench to lock.
5. Check that all fittings throughout the system are
tightened securely .
6.
Place the pump suction tube (1 1) and the fluid
return tube (209) into the fluid supply container .
7.
Open the fluid shutof f valve (9).
8. Open the bleed-type air valves (B, 35).
9. Hold a metal part of the gun (102) firmly to the side
of a grounded metal pail and hold the trigger open.
10. Slowly open the air filter/regulator (41) until the
pump starts.
11. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed.
12. Release the gun trigger and lock the trigger safety .
The pump should stall against pressure.
Set the Air and Fluid Pressure
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
1. Relieve the pressure. Install the tip guard and
spray tip in the gun, as explained in the gun manu -
al.
2.
Open the air filter/regulator (41) slowly . Use the
regulator to control pump speed and fluid pres -
sure. Always use the lowest air pressure neces -
sary to get the desired results. Higher pressures
cause premature tip and pump wear .
NOTE: T o open the air filter/regulator , turn the
T -handle in (clockwise). T o close the regulator , turn the
handle counterclockwise. T o lock the regulator setting,
tighten the jam nut.
WARNING
COMPONENT RUPTURE HAZARD
T o reduce the risk of overpressurizing
your system, which could cause compo -
nent rupture and serious injury , never
exceed the specified Maximum Incoming Air Pres -
sure to the pump (see the T echnical Data, on
page 18).
3. With the pump and lines primed, and with ade -
quate air pressure and volume supplied, the pump
will start and stop as you open and close the gun.
CAUTION
Do not allow the pump to run dry . It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply . If the container is empty and
air has been pumped into the lines, refill the con -
tainer and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.

12 308-629
Operation
Shutdown and Care of the Pump
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the ex -
posed displacement rod and damaging the throat
packings. Relieve the pressure.
Always flush the pump before the fluid dries on the
displacement rod. See Flushing below .
Flushing
WARNING
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
OR EXPLOSION HAZARD on page 4.
Be sure the entire system and flushing
pails are properly grounded. Refer to
Grounding on page 5.
Flush the pump:
 Before the first use
 When changing colors or fluids
 Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)
 Before storing the pump.
Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency .
CAUTION
Never leave water or water-base fluid in the pump
overnight. If you are pumping water-base fluid, flush
with water first, then with a rust inhibitor such as
mineral spirits. Relieve the pressure, but leave the
rust inhibitor in the pump to protect the parts from
corrosion.
WARNING
T o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
1. Relieve the pressure.
2. Remove the tip guard and spray tip from the gun.
See the gun instruction manual.
3. Place the suction tube (1 1) in a container of sol -
vent.
4.
Close the return line valve (205).
5. Hold a metal part of the gun firmly to the side of
the grounded metal pail.
6. Start the pump. Always use the lowest possible
fluid pressure when flushing.
7. T rigger the gun.
8. Flush the system until clear solvent flows from the
gun.
9. Release the gun trigger and lock the trigger safety .
The pump should stall against pressure.
10. Close the fluid shutof f valve (9).
11. Place the return line tube (209) in a grounded
metal pail.
12. Open the return line valve (205) and flush the
return line until clear solvent flows from the return
line tube (209).
13. Relieve the pressure.
14. Clean the tip guard and spray tip separately , then
reinstall them.
15. Clean the inside and outside of the suction tube
(1 1) and return line tube (209).

308-629 13
Operation
05762
Detail of Air Line Connections
35
B
103
104
102
8
11
37
38
41
9
35
KEY
B Bleed-Type
Master Air V alve
(for accessories)
F Packing Nut
8 Suction Hose
9 Fluid Shutof f V alve
11
Suction T ube
35
Red-Handled Bleed-T ype Master
Air V alve (required, for pump)
37 Air Line Male Coupler
38 Air Line Female Coupler
41 Pump Air Filter/Regulator
102 Airless Spray Gun
103Electrically Conductive Fluid Supply Hose
104Electrically Conductive Fluid Whip Hose
205 Fluid Return Line V alve
206
Fluid Return Line
209 Fluid Return Line T ube
Fig. 5
F
209
206
205
1Torque
to 61–75 N.m (45–55 ft–lb).
1

05847
12
2c
2a
2b
4
811
10
13
18
18 (Ref) 23
34 35
36
3738
39
40
41
42
43
44
45
46
47
102
103
104
105
106
39
5
6
3
14
9
49
211
212
202
203
210
204
205
209
208
207
206
14 308-629
Parts
Part No. 238–255, Series A

308-629 15
Parts
Part No. 238–255, Series A
Ref.
No. Part No. Description Qty. Ref. No. Part No. Description Qty.
1 237–366 PUMP
, Bulldog, 33:1 ratio;
See manual 308–417 for parts 1
2 238–271 CART
, portable
Includes replaceable items 2a–2c 1
2a 113–362 . WHEEL 2
2b 113–436 .
RING, retaining 2
2c 113–361 . CAP 2
3 113–427 LOCKW
ASHER, external tooth; 3/8” 4
4 100–004 CAPSCREW
, hex hd; 3/8–16 unc–2a;
31 mm (1.25 in.) long 4
5 102–000
BUSHING, reducer; 1–1/2” npt(m) x
1” npt(f); malleable iron 1
6 101–552 ELBOW
, street, 90  ; 1–1/2” npt(m x f);
chrome-plated malleable iron 1
8 237–522
HOSE, suction; nylon; 25 mm (1 in.) ID;
1” npt (mbe); 1.8 m (6 ft) long 1
9 238–612 VAL
VE, ball; 3/8 npt (mbe) 1
10 100–057 SCREW
, cap, hex hd;
5/16–18 x 19 mm (3/4 in.) long 4
11 169–528
TUBE, suction; aluminum 1
12 206–994 THROAT SEAL LIQUID;
0.5 liter (8 oz); not shown 1
13 111–040 NUT
, lock; with nylon insert; 5/16–18 4
14 100–131 NUT
, full, hex; 3/8–16 unc–2b 5
18* 238–374
HOSE, air; 19 mm (3/4 in.) ID;
3/4 npt (mbe); 559 mm (22 in.) long 1
23* 100–721
PLUG, pipe; 1/4 npt 1
34 237–569 GROUND WIRE AND CLAMP 1
35* 113–218 BLEED VAL
VE, red-handled;
3/4 npt (m x f) 1
36* 100–549 ELBOW
, street, 90  ; 3/4 npt (m x f) 1
37* 113–429
COUPLER, air line; 3/4 npt(m) 1
38* 113–430
COUPLER, air line; 3/4 npt(f) 1
39* 113–431 CLAMP
, air regulator 2
40* 113–432 BRACKET
, mounting 2
41* 113–494
AIR FIL TER/REGULATOR;
3/4 npt(f) inlet and outlet;
0.3–10 bar (5–150 psi) pressure range;
40 micron polypropylene filter 1
42 191–383 BRACKET
, mounting 1
43* 113–435 LUBRICAT
OR, air line 1
44 113–428 SCREW, hex socket;
1/4–20 x 25 mm (1 in.) long 4
45 102–040 NUT
, lock, hex; 1/4–20 4
46* 112–123 GAUGE, air 1
47* 113–442
MANIFOLD, air; 1/4 npt(f) 1
49* 113–444 ELBOW
, 45  ; 1/4 npt (m x f) 1
101 238–614 HOSE AND GUN KIT
Includes items 102–106 1
102 238–591 . AIRLESS SPRAY GUN
See manual 308–236 for parts 1
103 238–396 .
HOSE, fluid; nylon;
9.5 mm (3/8 in.) ID; 3/8 npt(m) x
3/8 npsm(f); 15.2 m (50 ft) long 1
104 238–383 .
HOSE, fluid; nylon;
6.3 mm (1/4 in.) ID;
1/4 npsm (fbe); 1.8 m (6 ft) long 1
105 150–287 .
COUPLING; 1/4 npt(m) x 3/8 npt(f) 1
106 189–018 .
SWIVEL, gun 1
201 238–588 KIT, circulation, zinc system
Includes items 202–212
202 157–191 . ADAPTER; 3/4 npt(m) x 1/2 npt(m) 1
203 103–475 .
TEE, pipe; 1/2 npt(f) 1
204 158–491 .
NIPPLE; 1/2 npt 1
205 102–646 .
BALL V AL VE; 1/2 npt (fbe) 1
206 215–445 .
HOSE, fluid return; buna-N;
13 mm (1/2”) ID; 1/2 npt (mbe);
1.52 m (5 ft) long 1
207 100–896 . BUSHING, pipe;
3/4 npt(m) x 1/2 npt(f) 1
208 157–785 . ADAPTER, swivel, straight;
3/4 npt(m) x 3/4 npsm(f) 1
209 165–767 .
TUBE, fluid return; aluminum 1
210 100–081 . BUSHING, pipe;
1/2 npt(m) x 3/8 npt(f) 1
211 103–347 . RELIEF VAL
VE, air; 7 bar (100 psi) 1
212290–074 .
LABEL, warning 1
* These parts are included in Air Regulation Kit 238–590.
 Replacement Danger and W arning labels, tags and cards
are available at no cost.

16 308-629
Notes

308-629 17
Notes

18 308-629
Technical Data
Category Data
Maximum fluid working pressure 207 bar (3000 psi)
Maximum air input pressure 6.3 bar (90 psi)
Ratio 33:1
Pump performance data See pump manual 308–417
Air consumption data See pump manual 308–417
Air inlet size 3/4 npsm(f)
Fluid outlet size (at fluid shutof f valve) 3/8 npt(m)
Fluid inlet size 1–1/2 in. npt(f)
Maximum operating temperature 82 C (180 F)
* Sound level at 100 psi, 25 cycles/min 93 dBa
* Sound power level at 100 psi,
25 cycles/min
108 dBa
W etted parts Pump: See pump manual 308–417
Spray Gun: See gun manual 308–236
Suction Hose and T ube: Nylon, Aluminum
Zinc Circulation Kit: Zinc-Plated Carbon Steel, Aluminum, Buna-N
Fluid Hoses: Nylon
* T ested in accordance with ISO 3744.

308-629 19
Dimensions

A
B
C
Pump Model A B C W idth Across
Wheels Weight
238–255 1276 mm (50.25 in.) 724 mm (28.5 in.) 787 mm (31 in.) 660 mm (26 in.) 106 kg (234 lb)

 
Graco W arranty and Limitation of Liability
WARRANTY
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. Graco will,
for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defec -
tive. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’ s written rec-
ommendations.
This warranty does not cover , and Graco shall not be liable for general wear and tear , or any malfunction, damage or wear
caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident,
tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by
the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the im -
proper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not sup -
plied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective
parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not
disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the
costs of parts, labor , and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PUR-
POSE.
Graco’
s sole obligation and buyer ’ s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or prop -
erty
, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two
(2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE IN CONNECTION WITH
ACCESSORIES, EQUIPMENT , MA TERIALS, OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO.
These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.) are subject to the warranty , if any , of their manufacturer . Graco will provide purchaser with reasonable assis -
tance in making any claim for breach of these warranties.
For Sales to Canadian Customers:
Except as expressly stated herein, Graco makers no representations, warranties or conditions, express, implied or collateral, con -
cerning
any goods or services sold, and GRACO SHALL NOT BE LIABLE IN ANY MANNER FOR any other representation,
warranty or condition of any kind, whether arising by operation of law or otherwise, including but not limited to, WARRANTIES OF
MERCHANTABLE QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equip -
ment hereunder , or for the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of
contract, breach of warranty , the negligence of Graco, or otherwise.
SPECIAL WARRANTY FOR DURA-FLODISPLACEMENT PUMP LOWERS
For no additional cost, Graco of fers an extended warranty for Dura-Flo displacement pump lowers for 36 months from the date of
sale by an authorized Graco distributor to the original purchaser for use. All other terms and conditions of the Graco warranty
shall apply .
Graco Phone Numbers
TO PLACE AN ORDER , contact your Graco distributor , or call this number to identify the distributor closest to you:
1–800–367–4023 T oll Free
Sales Offices: Atlanta, Chicago, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany , Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
PRINTED IN U.S.A. 308–629 December 1995