Grillo 2500 User manual

02187
EDIZIONE 2008
2500/3500

GB
Safety rules....................................................................................................................................................... p. 1
Grillo 2500-3500 motor hoe ............................................................................................................................. p. 5
Identification and after-sales service ................................................................................................................ p. 6
Technical data................................................................................................................................................... p. 6
Instructions for use ........................................................................................................................................... p. 7
Putting the machine into service....................................................................................................................... p. 7
Noise levels - vibration levels ........................................................................................................................... p. 10
Description of controls ...................................................................................................................................... p. 49
I
Norme antinfortunistiche................................................................................................................................... p. 1
Motozappa Grillo 2500-3500 ............................................................................................................................ p. 11
Identificazione e assistenza.............................................................................................................................. p. 12
Caratteristiche tecniche .................................................................................................................................... p. 12
Istruzioni per l’uso............................................................................................................................................. p. 13
Messa in opera della macchina ........................................................................................................................ p. 13
Rumorosità - vibrazioni ..................................................................................................................................... p. 16
Descrizione dei comandi................................................................................................................................... p. 49
F
Règles de sécurité générale ............................................................................................................................. p. 1
Motohoue Grillo 2500-3500 .............................................................................................................................. p. 17
Identification et assistance................................................................................................................................ p. 18
Caractéristiques techniques ............................................................................................................................. p. 18
Mode d’emploi .................................................................................................................................................. p. 19
Mise en service de la machine ......................................................................................................................... p. 19
Bruit - vibrations................................................................................................................................................ p. 22
Description des commandes ............................................................................................................................ p. 49
D
Sicherheitsvorschriften ..................................................................................................................................... p. 1
Motorhacke Grillo 2500-3500 ........................................................................................................................... p. 23
Identifikation der Maschine und Kundendienst ................................................................................................. p. 24
Technische Daten ............................................................................................................................................. p. 24
Betriebsanleitung .............................................................................................................................................. p. 25
Inbetriebnahme der Maschine .......................................................................................................................... p. 25
Geräuschemission - Vibrationen....................................................................................................................... p. 28
Beschreibung der Steuerungen ........................................................................................................................ p. 49
E
Normas de seguridad ....................................................................................................................................... p. 1
Motoazada Grillo 2500-3500 ............................................................................................................................ p. 29
Identificación y asistencia ................................................................................................................................. p. 30
Características técnicas.................................................................................................................................... p. 30
Instrucciones de uso......................................................................................................................................... p. 31
Puesta en marcha de la máquina ..................................................................................................................... p. 31
Niveles del ruido - vibración.............................................................................................................................. p. 34
Descripción mandos ......................................................................................................................................... p. 49
P
Normas de precaução contra acidentes ........................................................................................................... p. 1
Enxada mecânica Grillo 2500-3500.................................................................................................................. p. 35
Identificação e assistência................................................................................................................................ p. 36
Características técnicas.................................................................................................................................... p. 36
Instruções para o uso ....................................................................................................................................... p. 37
Activação da máquina ...................................................................................................................................... p. 37
Nível de ruído - nível de vibrações ................................................................................................................... p. 40
Descrição dos comandos ................................................................................................................................. p. 49
GR
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49

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5
2500 - 3500 MOTOR HOE
Dear Customer,
Thank you for choosing our motor hoe; we are sure that your new machine’s performance will meet your
requirements in full.
To ensure optimum service and maintenance of its qualities over time, read this manual carefully and
follow its instructions. This will give you the best results and protect your investment.
Please keep this manual, which must always accompany the machine.
CAUTION! Before starting the engine, read this carefully.
The following warnings are very important in ensuring safety!
SAFETY REGULATIONS
Caution is your main weapon in preventing accidents!
We urge you to read the following regulations for use of the machine carefully before starting work.
Improper use of the machine and its equipment may cause damage; to reduce this risk, read the following
precautions carefully.
1) Read the whole of this manual before starting the machine or putting it in motion.
2) Pay special attention to the safety warnings and labels applied around the machine.
3) The rotating tilling implement is extremely dangerous, never place hands or feet under the
implement.
4) Before other people are allowed to use the machine they must first be informed about the safety
regulations and how to use the vehicle.
5) Before starting the engine, make sure that there is no-one nearby, particularly children.
6) Never use the machine when tired and do not drink alcohol
7) Check the ground before starting tilling, ensuring that there are no stones, sticks or large pieces of
scrap which might damage the machine or be flung out by the tilling implement, causing serious
hazards.
8) Before starting work, put on suitable working clothes, gloves, heavy footwear and goggles.
9) Never use the machine on steep slopes; it might tip.
10) Never allow the machine to be used by anyone under 16 years of age.
11) Never reverse with the engine at high throttle.
12) Never operate the levers too quickly with the engine at full throttle.
13) Never keep the engine running indoors; you may inhale poisonous gases.
14) Always switch off the engine before filling up with fuel, keep away from sparks or flames and do not
smoke!
15) Avoid fuel spills and after filling the tank clean all spills before starting the engine.
16) Never tamper with or disactivate the safety devices.
17) Never make any adjustments or do any cleaning with the engine running.
18) Never have anyone check the machine while you are in the driving position with the engine
running.
19) The user is always responsible for injury or damage to third parties.
20) Any improper use causes the guarantee to become null and void and the constructor will decline all
liability.
21) Misshapen or damaged tiller tines must always be replaced and never repaired.
22) Always use original spare parts.
23) Before any work with the machine, check that all the safety systems with which it is equipped are in
perfect working order. Disabling or tampering with them is strictly forbidden.
24) Before starting work, check that all fastening nuts and bolts are perfectly tight.
25) The protective equipment (engine hoods, mudguards, etc.) must be kept in place during work.
26) Never clean the tiller implement with the engine running.
27) Never use the machine with bare feet.

6
IDENTIFICATION AND AFTER-SALES SERVICE
IDENTIFICATION
The motor hoe is fitted with a nameplate on the chassis with the serial number of the machine.
This number must be stated when requesting service or ordering spare parts.
SERVICING
This handbook provides the instructions for using the motor hoe. For a correct basic maintenance contact
your Local Dealer.
SPARE PARTS
Originalspares shouldalwaysbe usedasthese aretheonly oneswhich offersafetyand interchangeability.
Each order should include the machine serial number and the code of the spare part needed.
For engine spares, refer to the information in the specific handbook.
WARRANTY
The warranty is subject to the terms and conditions stated on the card.
As regards the engine, the individual manufacturers’ conditions apply.
RECOMMENDED SPARE PARTS TO BE KEPT ON HAND
No 1 throttle wire
No 1 clutch wire
No 1 throttle lever
No 2 right tiller tines with screws
No 2 left tiller tines with screws
HOW TO ORDER SPARE PARTS
Always state the machine serial number and the code of the spare part needed. Contact your nearest
Grillo service centre. For more information address your enquiries to:
GRILLO S.p.A.
Via Cervese 1701 - 47023 CESENA (FC) ITALY
Tel. 0039 - 0547 - 633.111 / Fax 0039 - 0547 - 632.011
Web site: www.grillospa.it / e-mail: [email protected]
2500 TECHNICAL DATA
ENGINES:
BRIGGS & STRATTON INTEK 5,5
INTERMOTOR LGA226
MINSEL 165
SUBARU EX17
MACHINE:
Clutch: dry, manual control, inverted clutch.
Gearbox: with gears in oil bath; 2 forward speeds.
Travel speeds with 5.1-10 tyres and engine at 3600 rpm.:
I 4.7 Km/h
II 11.1 Km/h
Handlebars: With vertical and horizontal adjustment.
Tiller implement: Standard 65 cm with conversion to 92 cm.
Standard machine dimensions: 115 x 65 x 100 cm.
Weight: with petrol engine: 65 Kg.
Implements and attachments: Plough - Furrower - Ratchet hubs - Wheel extensions - Towed trailer -
Wheels with tyres - Towing bar - Tiller extensions - Ballast weights.
2500
65 kg.
0000 3,7/3600
tipo
serie
massa c.a.
anno
KW/giri minuto
Cod. 03300
000000

7
3500 TECHNICAL DATA
ENGINES:
INTERMOTOR LGA 226
LOMBARDINI 15 LD 225
MINSEL 165
YANMAR L70
SUBARU EX17
MACHINE:
Clutch: dry, manual control, inverted clutch.
Gearbox: with gears in oil bath; 2 forward speeds + 1 reverse gear.
Travel speeds with 5.1-10 tyres and engine at 3600 rpm.:
I 4.7 Km/h
II 11.1 Km/h
Reverse 4.7 Km/h
Handlebars: With vertical and horizontal adjustment.
Tiller implement: Standard 92 cm with conversion to 65 cm.
Standard machine dimensions: 120 x 92 x 100 cm.
Weight with Diesel engine: 86 Kg.
Implements and attachments: Plough - Furrower - Ratchet hubs - Wheel extensions - Towed trailer -
Wheels with tyres - Towing bar - Tiller extensions - Ballast weights.
INSTRUCTIONS FOR USE
PUTTING THE MACHINE INTO SERVICE
1) Check that the machine has not been damaged in transit.
2) Fix the spur (fig. 8).
3) Fix the tines’covers (fig. 12).
4) Fix the engine support foot (when applicable), fig. 4.
5) Fill the engine oil tank (see engine handbook).
6) Check that the oil in the gearbox can be seen through the sight glass (fig. 3).
7) That the air filter (dry version) is clean (fig. 5) and its oil at the right level (fig. 4).
8) Check that clutch wire has a little clearance (fig. 6).
9) Fill the fuel tank using a funnel with a very fine filter to trap any dirt.
10) Make sure that the gear lever is in neutral.
STARTING THE ENGINE
After making the checks referred to above:
Push the throttle lever (3, fig. 2) to the halfway position.
Turn on the fuel tap and close the choke (for petrol engines).
For Diesel engines move the supplementary fuel lever as shown in the engine instructions booklet
Start the engine by pulling the pull starter handle hard (fig. 7).
Once the engine has started (for petrol engines re-open the choke), move the throttle lever (3, fig. 2)
gradually to the minimum setting.
Let the engine warm up for a few minutes before starting work and do not strain the machine too much
during the first 50 working hours, to allow it to run in well.
STARTING WORK
Move the gear lever to the desired position. If the gear does not engage immediately, give a few small
touches on the clutch lever. Accelerate the engine using the throttle lever (3, fig. 2). Press the clutch slowly
until the machine starts moving.
FINISHING WORK
After finishing work, to stop the engine: (for petrol engines) act on the throttle lever, (for diesel engines)
act on the lever placed on the engine itself; place the gear-lever in neutral.
For petrol engines, turn off the fuel tap. Always refer to the engine manual.
86 kg.
0000
000000

8
MAINTENANCE
The motor-cultivator is designed to require very little maintenance. However, in order to keep the machine
at its highest performance the following operations are recommended:
– Check that all screws and nuts are always well tightened, particularly those fixing the tine assemblies
on the shaft and securing the motor, the tines and the rear shoe plate;
– Lubricate the clutch and throttle wires;
– Do not use mineral oil on rubber parts as this will damage them;
– Check that there is always a little play on the clutch wire between the register and the lever;
– Always check the oil level and clean the air filter often.
LUBRICATION
The operations described below must be carried out with the machine horizontal.
N.B.:
Change oil when the machine is hot to aid total drainage of the old oil. Never remove the oil level caps
with the machine running as circulating oil may spill out.
ENGINE OIL:
Follow the directions in the instruction booklet carefully. However it is essential to check the oil level every
4 working hours and change it about every 50 hours.
AIR FILTER:
Check oil level every 8 hours or even more frequently in very dusty environments. Use the same oil as
for the engine for any changes of oil, which should be effected quite frequently, or for top-ups.
GEARBOX OIL:
Check oil level about every 50 working hours and if necessary top up with MP 85 W/90 gearbox oil (= API
GL-5, US Department of the Army MIL-L-2105D, ZF TE-ML 01,05A,07A).
Change the oil once a year (quantity 1.35 Kg). To drain the old oil from the gearbox, undo the screws
on the cover around the tiller shaft (11).
USEFUL HINTS FOR GOOD PERFORMANCE:
1) Never leave the machine in the rain.
2) Do not strain the gear selector if the gears do not engage at once but work the clutch slightly while
engaging it.
3) Never strain the engine too much; in case of excessive smoke from the exhaust pipe it is labouring;
reduce speed.
4) Even the hardest soils can be tilled if the machine has first been run in properly.
5) Never work at full speed.
6) If the machine overheats during the first working day, stop for a few minutes, it needs some rest.
7) Remove any leaves and grass which accumulate on the mesh around the drive pulley.
8) Using the machine without the safety device is absolutely forbidden.
END OF SEASON MAINTENANCE
Wash the machine carefully and change the engine and gearbox oil. Sharpen and grease the tiller tines;
they should be replaced if worn.
If during the working season some pieces have broken or some screws have been lost, now is the time
to put everything right.
Never keep the machine in animal sheds or close to chemical fertilisers, because some parts might rust.