Grillo DUMPER 507 User manual

GRILLO
DUMPER 507
OPERATOR'S MANUAL
MANUALE DELL'OPERATORE
MANUEL D'UTILISATION
BEDIENUNGSANLEITUNG
MANUAL DE INSTRUCCIONES
02163 - 20

SUMMARY
Safety rules
Instructions:
Warnings 7
Identification and servicing 9
Technical specifications 10
Putting the machine into service 10
Instructions for use 11
Maintenance and lu rication 14
Implements 16
Illustrations 62
EC Declaration of conformity - Noise and vi rations levels
INDICE
Norme antinfortunistiche
Istruzioni:
Avvertenze 18
Identificazione e assistenza 20
Caratteristiche tecniche 20
Messa in opera della macchina 21
Istruzioni d’uso 21
Manutenzione e lu rificazione 25
Accessori 27
Figure 62
Certificato di conformità CE - Rumorosità e livelli di vi razione
INDEX
Règles de sécurité
Instructions:
Mises en garde 29
Identification et assistance 31
Caractéristiques techniques 32
Mise en service de la machine 32
Mode d’emploi 33
Maintenance et lu rification 36
Outils 38
Illustrations 62
Certificat de conformité CE - Niveaux sonores et de vi ration
INHALTSÜBERSICHT
Sicherheitsvorschriften
Anleitung:
Sicherheitsrelevante Hinweise 40
Identifikation der Maschine und Kundendienst 42
Technische Daten 42
In etrie nahme der Maschine 43
Betrie sanleitung 43
Wartung und Schmierung 47
Zu ehör 49
A ildungsverzeichnis 62
EG-Konformitätserklärung - Geräuschemission und Vi rationspegel
ÍNDICE
Normas de seguridad
Instrucciones:
Advertencias 51
Identificación y asistencia 53
Características técnicas 53
Puesta en servicio de la máquina 54
Instrucciones de uso 54
Mantenimiento y lu ricación 58
Equipos 60
Indice de ilustraciones 62
Certificado de conformidad CE - Niveles de ruido y vi ración
- i -

SAFETY SYMBOLS - SIMBOLOGIA PER LA SICUREZZA - SYMBOLOGIE POUR LA SECURITE –
SICHERHEITSSYMBOLE- SIMBOLOGÍA DE SEGURIDAD
OPEN MANUAL- means that ou must read the operator's manual ver carefull .
MANUALE APERTO - significa che dovete leggere attentamente il manuale di uso e manutenzione.
MANUEL OUVERT – signifie qu'il faut lire avec attention le présent manuel.
OFFENES HANDBUCH – bedeutet, dass Sie die Gebrauchs- und Wartungsanleitung aufmerksam durchlesen müssen.
MANUAL ABIERTO – es decir que ha que leer mu atentamente el manual del operador.
CAUTION! - means that ou have to pa particular attention to the operation ou have to carr out, in particular if there is the
indication “DANGER”.
ATTENZIONE! - significa che dovete porre particolare attenzione all’operazione che dovete effettuare, in particolare se vi è anche
l’indicazione di “Pericolo”.
ATTENTION! - signifie qu'il faut faire particulière attention dans l'opération que vous allez faire, en particulier s'il a aussi
l'indication “DANGER”.
VORSICHT! - bedeutet, dass Sie besondere Aufmerksamkeit beim Durchführen des Vorgangs haben müssen, insbesondere wenn
auch der Hinweis “GEFAHR” aufgeführt ist.
ATENCIÓN! - es decir que ha que poner ma or atención en la operación a ejecutar si, en particular cuando ha también la
indicación “Peligro”.
INTERDICTION, YOU MUST NOT DO THAT! - means that it is absolutel forbidden to carr out the operations reported under this
s mbol because the could lead to mortal danger.
DIVIETO, NON FARE! - significa che non dovete assolutamente fare le operazioni riportate sotto questo simbolo, potrebbe
comportare un pericolo mortale.
INTERDICTION, NE PAS FAIRE! - signifie qu'il est absolument interdit d' effectuer les opérations reportées sous cette indication,
car elles pourraient conduire au danger de mort.
VERBOT, strengstens untersagt! - bedeutet, dass der Vorgang unter diesem S mbol absolut nicht durchgeführt werden darf, da er
zur einer lebensgefährlichen Situation führen könnte.
PROHIBICIÓN, NO LO HAGAN! - es decir que no ha que hacer absolutamente las operaciones bajo este símbolo, podría
comportar un peligro mortal.
NOTE, ou have to pa particular attention to the note put next to this s mbol
NOTA, dovete porre particolare attenzione alla nota posta accanto a questo simbolo.
NOTE, il faut faire attention particulière à la note mise à côté de ce s mbole.
ANMERKUNG, besondere Aufmerksamkeit muss auf die Anmerkungen neben diesem S mbol gelenkt werden.
NOTA, ha que poner atención particular en la nota puesta a lado de este símbolo.
You must not repair nor lubricate the machine with moving parts or with the engine put on.
Non riparare o lubrificare la macchina con organi in movimento o motore acceso
Ne pas réparer ou lubrifier la machine avec des parties en mouvement ou à moteur en marche.
Niemals bei bewegenden Objekten oder bei laufendem Motor Reparationen oder Einschmierungen durchführen.
No reparar ni lubrificar la máquina con órganos en movimiento o motor en marcha.
You must not smoke, light matches or lift flames, trigger frames nor cause sparks.
Vietato fumare, accendere fiammiferi o fiamme, lasciare fiamme libere o creare scintille.
Il est interdit de fumer, allumer des allumettes ou du feu, laisser des flammes libres ou de causer des étincelles.
Es ist untersagt zu Rauchen, Streichhölzer oder Feuer anzuzünden, Flammen auslösen oder Funken verursachen.
Prohibido fumar, encender cerillas o fuego, dejar llamas o crear chispas.
- 1
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Use personal protective equipement
Utilizzare mezzi di protezione individuali
Utilisez l'équipement de protection individuelle
Individuelle Schutzausrüstung benutzen
Utilizar dispositivo de proteccion individual

GENERAL SECURITY RULES
NORME DI CARATTERE GENERALE SULLA SICUREZZA
SICHERHEITSHINWEISE
RÈGLES GÉNÉRALES DE SÉCURITÉ
NORMAS DE CARÁCTER GENERAL SOBRE LA SEGURIDAD
NORMAS DE CARÁCTER GENERAL ACERCA DA SEGURANÇA
Pay attention to symbol DANGER! It points out all most dangerous operations according to the situation. All safety rules are important and therefore must be strictly
observed. Always keep this handbook within the reach, read it carefully and learn how to use the equipment in a safe way. Let nobody, not provided with necessary
information, work with the equipment.
Fare attenzione al simbolo PERICOLO! Esso indica la presenza delle principali situazioni di pericolo. Tutte le norme antinfortunistiche contente sono importanti e
vanno rispettate. Tenere sempre questo manuale a portata di mano, leggerlo attentamente ed imparare ad usare l’attrezzatura in modo sicuro. Non permettere che
qualcuno operi con questa attrezzatura senza aver ricevuto istruzioni esaurienti.
Attention au symbole DANGER! Il indique la pr sence des principales situations de danger. Toutes les normes contenues pour la pr vention des accidents sont
importantes et doivent être respect es scrupuleusement. Garder toujours ce manuel à la port e de la main, le lire attentivement et apprendre à utiliser ce mat riel
en toute s curit . Ne pas permettre que d’autres personnes utilisent ce mat riel sans avoir reçus des instructions exhaustives.
Achtung - die mit dem ymbol GEFAHR! gekennzeichneten Hinweise weisen auf potentielle Gefahrensituationen hin. Alle sicherheitsrelevanten Hinweise in
diesem Handbuch sind sehr wichtig und müssen unbedingt befolgt werden. Bewahren ie dieses Handbuch stets griffbereit auf, lesen ie es aufmerksam durch,
und lernen ie, die Maschine und die gesamte Ausrüstung sicher zu benutzen. Die Maschine darf nur von Personen benutzt werden, die vorher entsprechend
unterwiesen wurden.
Preste atención al símbolo ¡PELIGRO! Indica la presencia de situaciones importantes de peligro. Todas las normas de prevención de accidentes detalladas son
importantes y deben respetarse estrictamente. Conserve este manual al alcance de la mano, l alo atentamente y aprenda a utilizar el equipamiento de modo
seguro. No permita que otras personas operen con este equipamiento sin haber recibido instrucciones exhaustivas.
Take special care not to touch hot parts of the engine.
Prestate particolare attenzione a non entrare in contatto con parti surriscaldate
del motore.
Veiller tout particulièrement à ne pas toucher des l ments surchauff s du
moteur.
Achtung – keine heißen Motorteile berühren!
No tocar partes recalentadas del motor.
Tome muito cuidado para não entrar em contacto com as partes aquecidas do
motor.
Engine exhaust fumes can cause sickness or death. If it is necessary to run an
engine in an enclosed area, use an exhaust pipe extension to remove the
fumes. Always try to work in a well ventilated area.
I gas di scarico possono causare malanni o morte. Se è necessario mettere in
moto un motore in uno spazio chiuso, usare una prolunga tubo di scarico per far
uscire il fumo. Lavorare in una zona ben ventilata.
L’exhalation des gaz d’ chappement peut être cause d’intoxication ou de mort.
S’il est vraiment n cessaire d’allumer le moteur à l’int rieur, appliquer au tuyau
d’ chappement un autre tuyau extensible pour permettre la sortie des gaz. Il est
toujours mieux de travailler en plein air.
Auspuffgase können Übelkeit oder Tod verursachen. Wenn es notwendig ist,
einen Motor in einem geschlossenen Raum laufen zu lassen, benützen Sie eine
Verlängerung, um das Auspuffgas abzuleiten. Versuchen Sie immer in einem
gut belüfteten Raum zu arbeiten.
Los gases de escape pueden provocar enfermedades o muerte. De tener que
poner en marcha un motor en un espacio cerrado, usar una prolongación del
tubo de escape para que salga el humo. Trabajar en una zona bien ventilada.
Os gases de escape podem causar danos ou morte. Caso seja necessário
fazer com que o motor funcione num espaço fechado, utilize uma extensão
para o tubo de escape que os fumos sejam expulso para o exterior. Trabalhe
numa área bem ventilada.
Handle fuel with care, it is highly flammable: Do not refuel machine while
smoking, when machine is near an open flame or sparks, or when the engine is
running. Stop the engine.
Maneggiare il carburante con cura, è altamente infiammabile; non fate
rifornimento mentre fumate, o vicino a fiamme o scintille, o quando il motore è
acceso.
Manier avec soin le carburant car c’est très inflammable. Ne pas remplir le
r servoir si vous êtes en train de fumer ou pendant que la machine est près du
feu ou d’ tincelles ou encore pendant que la machine travaille. Arrêter le
moteur.
Treibstoff vorsichtig handhaben, da er sehr entzündbar ist: beim Tanken nicht
rauchen. Nicht tanken, wenn die Maschine in der Nähe von Flammen oder
Funken ist oder wenn der Motor läuft. Immer den Motor abschalten.
Manejar el combustible con cuidado porque es sumamente inflamable; no
repostar mientras se fuma o cerca de llamas o chispas, o cuando el motor está
encendido.
Manuseie o carburante com cuidado, pois este è altamente inflamável; não
fume durante o abastecimento da máquina ou enquanto o motor estiver ligado,
não o aproximado de chama ou de faíscas.
- 2
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WARNING! SHARP PARTS. Keep hands and feet away. Do not operate the
mower over gravel or foreign bodies which may be sucked up and ejected by
the blades, generating a danger. Keep people away. Remove the key and read
the instruction manual before attempting to carry out any maintenance or
repairs to the machine.
ATTENZIONE! ORGANO TAGLIENTE. Tenere lontano mani e piedi. Non
lavorare col rasaerba sopra alla ghiaia o corpi estranei che possono essere
aspirati e centrifugati dalle lame risultando molto pericolosi, tenere lontano le
persone. Togliere la chiave e leggere le istruzioni prima di effettuare qualsiasi
operazione di manutenzione e riparazione.
ATTENTION! ORGANE TRANCHANT. Éloigner les mains et les pieds. Ne pas
utiliser la tondeuse sur le gravier ou sur des corps qui peuvent être aspir s et
centrifug s par les lames et devenir très dangereux. Les personnes doivent se
trouver à une certaine distance. Enlever la cl et lire les instructions avant toute
op ration de maintenance et de r paration.
ACHTUNG! SCHARFE KLINGEN. Hände und Füße fernhalten. Beim Mähen
nicht über Schotter, Steine oder andere Fremdkörper fahren, da diese durch die
Drehbewegung der Messer angesaugt und weggeschleudert werden können
(Verletzungsgefahr). Nicht in der Nähe von anderen Personen mähen. Vor
jedem Wartungs- bzw. Reparatureingriff den Startschlüssel abziehen und die
Gebrauchsanleitung durchlesen.
¡PELIGRO! ÓRGANO CORTANTE. Mantener alejados los pies y las manos.
No limpiar la herramienta con el motor en marcha. ¡Peligro! Expulsión de
objetos: mantener alejadas a las personas. Atención: quitar la llave y leer las
instrucciones antes de efectuar cualquier operación de mantenimiento o
reparación.
ATENÇÃO! Órgão cortante. Ficar longe com p s e mãos. Não trabalhar com a
máquina sobre cascalho ou objetos que podem ser aspirados e centrifugados
gerando perigo, manter-se longe das pessoas.
Tirar a chave de ignição e ler as instruções antes de efetuar qualquer operação
de reparo ou serviço.
Warning! Cutting edges, keep your hands and feet away.
Do not clean the attachment when the engine is running.
Attenzione! Organo tagliente, tenere lontano piedi e mani.
Non pulire l'attrezzo col motore in moto.
Attention! Organe tranchant, ne pas approcher main et pieds.
Ne pas nettoyer le moteur quand le moteur est en marche.
Achtung! Schneidende Klinge, Hände und Füße fernhalten.
Niemals bei laufendem Motor reinigen.
DANGER! READ THE INSTRUCTION MANUAL. KEEP SAFETY DISTANCES.
PERICOLO! LEGGERE IL MANUALE D’ISTRUZIONE. TENERE LONTANO LE
PERSONE.
DANGER! LIRE LE MANUEL D’INSTRUCTIONS. RESPECTER LES
DISTANCES DE SÉCURITÉ
GEFAHR! DIE GEBRAUCHS ANLEITUNG DURCHLESEN. NICHT IN DER
NÄHE VON ANDEREN PERSONEN MÄHEN.
PELIGRO! LEER LAS INSTRUCCIONES. MANTENER ALEJADAS LAS
PERSONAS.
PERIGO! LER O MANUAL DE INSTRUÇÕES. MANTER AS PESSOAS
AFASTADAS.
Before using the machine, it is mandatory to put on the appropriate individual
safety devices: body protection, protection gloves, security shoes, ear
protection.
Prima di utilizzare la macchina, è obbligatorio indossare gli appositi dispositivi di
sicurezza individuali: protezione del corpo, guanti di protezione, calzature di
sicurezza, protezione dell’udito.
Avant d’utiliser la machine, il est obligatoire de mettre les dispositifs individuels
de s curit appropri s: protection du corps, gants de protection, chaussures de
s curit , protection de l’ouïe.
Vor dem Gebrauch der Maschine ist es vorgeschrieben, die geeignete
persönlichen Schutzkleidung anzuziehen: Körperschutz, Schutzhandschuhe,
Sicherheitsschuhe, Gehörschutz.
Antes de utilizar la máquina es obligatorio ponerse los dispositivos individuales
de seguridad apropiados: protección del cuerpo, guantes de protección,
calzado de seguridad, protección del oído.
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Machine load capacity On level ground 500 kg on slope 410 kg Portata della macchina In piano 500 kg in pendenza 410 kg Charge utile de la machine Sur terrain plat 500 kg en pente 410 kg Tragfähigkeit der Maschine Flachland 500 kg Steigung 410 kg Capacidad de la máquina Sobre el terreno llano 500 kg en pendiente 410 kg
Warning: danger! • Attenzione pericoli! • Attention: danger!
Achtung: gefahr! • ¡Atención: peligro!
Gear indicator
Indicatore marce
Indicateur de vitesse
Ganganzeiger
Indicador marchas
Gear position F = neutral 1 low gear 4 top gear to transport the unloaded machine on level ground Posizione marce F = folle 1 marcia più lenta 4 marcia veloce per trasferimento a vuoto in piano Position commande de vitesse F = au point mort 1 marche très lente 4 marche rapide pour déplacement de la machine a vide dans la plaine Gangstellung F = leerlauf 1 langsamster Gang 4 schneller Gang für überführung der entladenen Maschine auf dem Flachland Marchas F = punto muerto 1 marcha más lenta 4 marcha rápida para traslado rápido sin carga
Forward Reverse lever Reverse Marcia avanti Invertitore Marcia indietro Marche avant Levier inverseur Marche arrière Vorwärtsgang Umkehrhebel Rückwärtsgang Avance Palanca inversor marcha Marcha atrás
Engaged PTO engagement lever Disengaged Innestata Leva inserimento presa di forza In folle Embrayé Levier d’insertion de la prise de force Débrayé Ein Zapfwellenschalthebel Aus Embragada Palanca de accionamento toma de fuerza Desembragada
Gas lever – min + max Acceleratore – minimo + massimo Accelerateur – min + max Gasregulierhebel – min + max Acelerador – min + máx
6
500
Grillo 507
000000
270 kg.
3.95/3600
tipo serie massa c.a. anno
KW/giri minuto
S.p.A.
CESENA - ITALY

Translation of the original instructions
TRACKED CARRIER
D507
Dear Customer,
Thank you for choosing our Dumper 507, we are sure that your new machine’s performance will
meet your requirements in full. To ensure top-quality ser ice and maintenance, read this manual
carefully and follow its instructions. This will gi e you the best results and protect your in estment.
Please keep this manual, which must always accompany the machine.
GENERAL DESCRIPTION AND INTENDED USE
Our Dumper 507 is a tracked carrier with loading body designed for the transport of materials on
slippery and downhill grounds. The machine with hydraulic lift can be equipped with se eral front
attachments such as all purpose flails, snow throwers, sweepers and front blade.
CAUTION! Before starting t e engine, read t is carefully. T e following
warnings are very important in ensuring safety!
WARNINGS
Caution is the main safeguard in pre enting accidents. We urge you to read the warnings that
follow when using the tracked carrier, before starting any work at all. Improper use of the tracked
carrier and its equipment can be dangerous. To reduce the risks to the minimum, obser e the
necessary precautions set out below:
1) Read the whole of this manual before using your tracked carrier. Be thoroughly familiar with the
controls and the proper use of the machine before starting.
2) Pay special attention to the safety warnings and labels.
3) The rotating tiller is extremely dangerous; do not touch the tracks, the cardan joint or other
accessories (such as flail mower and snow thrower) when the machine is on.
4) Before other people are allowed to use the machine, make sure they are informed about the
safety regulations and how to properly use this equipment.
5) Ensure children and animals are kept at a safe distance of about 15 metres. Do not allow people
to come closer to the tracked carrier when it is being used.
6) Do not use the machine when physically fatigues or under the influence of alcohol or drugs that
could impair the operator's physical and mental capacities.
7) Thoroughly check the ground before using the tracked carrier and remo e any object that could
damage the tines (e.g. stones) or that could be caught up and flung down, therefore becoming
highly dangerous. (e.g. branches, stones).
8) Always wear suitable clot ing and footwear. It is recommended to wear safety footwear,
safety goggles, ear plugs and gloves, long trousers. Do not wear clot ing or accessories
t at could get trapped in t e controls or in t e tiller (e.g. loose trousers, scarves…).
9) Pay close attention when working on slopes. Always work across the slope and ne er upwards/
downwards. Pay greater attention when changing direction on slopes and ne er work on
excessi ely steep ground.
10) Ne er allow the machine to be used by anyone under 16 years of age.
11) Pay close attention when operating the machine in re erse, make sure that there are no
obstacles behind you. In case of danger release the handlebar and the machine will stop
immediately.
12) It is dangerous to sharply acti ate the le ers with the engine at maximum r.p.m.
13) Do not operate the engine in a confined space where dangerous carbon monoxide fumes can
collect.
14) CAUTION: Petrol is ig ly inflammable. Store fuel in containers especially designed for this
purpose. Refuel outdoors and away from any open flames or sparks. Ne er smoke when refuelling.
Stop the engine before refuelling and ne er refuel with the engine running. Ne er remo e the tap
of the fuel tank or add fuel when the engine is hot. If fuel is spilled, do not attempt to start the
engine but mo e the machine away from the area of spillage and a oid creating any source of
ignition until fuel apours ha e dissipated. After refuelling all fuel caps should be closed securely.
15) A oid spillages and clean up all spills straight away.
7

Translation of the original instructions
16) Store fuel in containers especially designed for this purpose.
17) Make sure you work preferably in natural light or good artificial light.
18) Ne er use the tracked carrier to crush building, metallic and plastic material nor roots and
trunks or any sort of garbage.
19) Do not use the machine to transport people, animals or objects.
20) Never disable safety devices.
21) Always stop t e engine before making any adjustment or cleaning.
22) Never allow anyone to c eck t e mac ine wit engine running.
23) The user is always responsible for injuries or damages caused to third parties and for any risk
they could run.
24) Damaged tines must always be replaced and ne er repaired.
25) Always use genuine Grillo spare parts.
26) Before starting any work with the machine, check that all the accident pre ention systems with
which it is equipped with are in perfect working order. They must ne er be disabled or tampered
with.
27) Before starting work, c eck t at t e nuts and bolts securing t e load body and t e
accessories are perfectly secured.
28) Ne er operate the machine without safety protecti e de ices in place (such as mudguards and
engine bonnets).
29) Never clean t e mac ine or its accessories wit t e engine running.
30) Never use t e mac ine barefoot.
31) Ne er change the max RPM engine settings nor any other engine settings.
32) Allow the engine to cool before storing in any enclosure.
33) CAUTION: To reduce the risk of fire, keep the engine, the exhaust pipe and the exhaust
manifolds free from grass, lea es, dust, etc…
34) Drain the fuel only outdoors.
35) Do not run with the tracked carrier.
36) Pay particular attention when tilting the load body, DANGER OF CRUSHING!
37) Do not lift or transport the machine with the engine running.
38) Do not store t e mac ine wit fuel in t e tank w ere petrol vapours could reac an open
flame or source of ignition.
40) Grillo tracked carriers has been designed with the sole purpose of being used with original
Grillo attachments of with attachments designed by other manufacturers expressi ely authorized
by Grillo. Non original attachments as well as attachments produced and/or modified by non-
authorized manufacturers must ne er been connected to the tracked carrier. If you ha e any
question or doubt please contact the nearest Grillo authorized dealer.
Any improper use will void t e warranty and t e manufacturer will not be eld responsible
for any damage t at occurs t ereafter.
CAUTION!
We recommend the use of ear plugs/protection should the tracked carrier be used for a prolonged
time. Use acoustic protections compliant with the current law (see picture below – Fig. A).
Fig. A
8

Translation of the original instructions
IDENTIFICATION AND SERVICING
IDENTIFICATION
The ehicle’s serial number is on the nameplate
located on the machine frame.
AFTER-SALES SERVICE
This handbook pro ides instructions for use of the machine and for correct basic ser icing which
the user can carry out himself. For all procedures not described in this handbook, contact your
local dealer.
SPARE PARTS
Always use original spare parts, as they are the only ones to offer complete safety and
interchangeability. Always state the serial number when ordering. For engine parts, refer to the
specific handbook.
GUARANTEE
The guarantee is gi en in compliance with the current law. The dealer will ha e to gi e the client a
copy of the registration card of the machine, which they will print up from the Grillo website. For
the engine the guarantee of the relati e manufacturers apply.
ORDERING SPARE PARTS
Always state the machine serial number and the code number of the part to be replaced.
Contact your local dealer. Our address is:
GRILLO S.p.A.
Via Cer ese 1701 - 47521 CESENA (FC) - ITALY
Tel. 0039 / 0547 / 633111 - Fax 0039 / 0547 / 632011
Web site: www.grillospa.it - E-mail: [email protected]
9

Translation of the original instructions
TECHNICAL SPECIFICATIONS
ENGINE:
- ROBIN SUBARU EX27 265 cm³, 8,3 HP @ 3600 r.p.m. one-cylinder, petrol engine.
- LONCIN GR300 302 cm³, 9,3 HP @ 3600 r.p.m. one-cylinder, petrol engine.
- HONDA GX270 270 cm³, 8,4 HP @ 3600 r.p.m. one-cylinder, petrol engine.
- KOHLER KD15 350 349 cm³, 7,5 HP @ 3600 r.p.m. one-cylinder, diesel engine.
STARTER: recoil and electric starter are both a ailable.
GEARBOX: oil bath gears with 7 gears, 4 forward gears and three re erse gears.
SPEED: I° 1,0 km/h – II° 2,0 – III° 3,5 km/h – IV° 8,7 km/h; I°RM 1,0 km/h – II°RM 2,0 km/h –
III°RM 3,5
TRACTION: rubber tracks with internal steel links.
STEERING: with unlocking gears in oil bath combines with brakes.
LOAD BODY:
- STANDARD tipping and extendable 100x75 cm load body (o erall dimensions when closed),
inner height 40 cm.
- DUMPER tipping load body, 230 litres.
MAX. LOAD CAPACITY: 500 kg.
SAFETY DEVICES: automatic parking brake
P.T.O: 965 r.p.m.
ATTACHMENTS: hydraulic lift with P.T.O. at 965 r.p.m., 68 cm all purpose flail, 70 cm snow
thrower, 125 cm front blade, hydraulic tipping, shock-absorber operator's board, 100 cm orientable
sweeper.
PUTTING THE MACHINE INTO SERVICE
1) Check that the machine has not been damaged during transport.
2) Check the engine oil le el.
3) Check the hydraulic oil le el (if necessary).
4) Check the battery oltage: it must not be lower than 12,5 V. If necessary charge the battery.
CAUTION: During assembly take care not to get the polarity of the battery re ersed. Do not start
the engine if the battery has not been well connected.
5) Fill the tank with fuel using a funnel with a ery fine filter.
6) All checks ha e to be carried out with the machine in horizontal position.
7) Check the tension of the tracks (fig. 6). If necessary increase their tension by loosening the
counternut and then fastening the bolt.
8) Check that the steering le ers are working properly.
9) Check that the load body is firmly secured.
10

Translation of the original instructions
INSTRUCTIONS FOR USE
Before starting the engine:
-check oil le el into the gearbox (fig. 4)
-check the engine oil by unscrewing the oil le el tap. Always refer to the engine instructions
manual.
-check that the air filter (oil bath ersion) is clean and that the oil is at the right le el (fig. 5).
-check that the air filter (dry ersion) is clean (fig. 6). Caution! Ne er blow the cartridge with
compressed air. If clogged it must always be replaced (see engine instructions booklet).
-fill the tank with fuel, using a funnel with ery fine filter to keep impurities away.
-check that the gear le er is in neutral position.
STARTING THE ENGINE
1) Open the fuel tap (fig. 20, n. 1)
2) Push throttle le er halfway (fig. 23, n. 2)
3) Engage the chocke de ice if the engine is cold (fig. 20, n. 2).
Engine with recoil starter:
- Start the engine by strongly pulling the knob (fig. 20, n. 3).
Engine with electric starter:
- To start the engine turn the key on the dashboard (fig. 22, n. 1).
STARTING THE MACHINE
Engage the chosen gear ia the appropriate le er placed left on the dashboard (fig. 1, no. 2). The
machine will start mo ing when pulling the clutch le er (fig. 8, pos. C). CAUTION: before pulling
t e clutc lever to move t e mac ine, always c eck w ic gear is engaged (see label - fig.
3). If the gear does not engage immediately, gi e light touches on the clutch. When releasing the
clutch le er (fig. 8, D) the machine will stop mo ing but the engine keeps on running.
IN CASE OF DANGER IMMEDIATELY RELEASE THE CLUTCH LEVER (fig. 8, D), BOTH
MACHINE AND IMPLEMENT WILL IMMEDIATELY STOP.
STEERING THE MACHINE
To turn right pull the le er 5R (fig. 1), to turn left pull the le er 5L (fig. 1).
To stop turning the machine release the le er (5L – 5R) and the machine will keep on mo ing
straight forward.
IN CASE OF DANGER IMMEDIATELY RELEASE THE CLUTCH LEVER (fig. 8, D), BOTH
MACHINE AND IMPLEMENT WILL IMMEDIATELY STOP.
REVERSE GEAR
To engage the re erse gear use the le er placed right on the dashboard (fig. 1, n. 3). If the re erse
gear does not engage immediately, gi e light touches on the clutch. When dri ing in re erse pay
close attention to the ground behind.
IN CASE OF DANGER IMMEDIATELY RELEASE THE CLUTCH LEVER 8fig. 8, D), BOTH
MACHINE AND IMPLEMENT WILL IMMEDIATELY STOP.
PTO
The PTO is generally connected to the implement ia a hydraulic lifting kit + cardan joint (on
demand). To engage the PTO push forward the PTO le er placed on the right side of the
dashboard (fig. 1, no. 8). If the PTO does not engage immediately, gi e light touches on the clutch.
To disengage the PTO pull the PTO le er (fig. 1, no. 8). CAUTION: before engaging t e PTO
make sure t ere are no people nor animals around. T e rotation of some implements suc
as t e flail mower and t e snow t rower is very dangerous, keep ands and feet away!
CAUTION: THE ROTATION OF THE CARDAN IS HIGHLY DANGEROUS, WHEN THE PTO IS
ENGAGED THE LOAD BODY MUST BE PROPERLY INSTALLED ON THE MACHINE AND
LOWERED. IN CASE OF DANGER IMMEDIATELY RELEASE THE CLUTCH LEVER (fig. 8, D),
BOTH MACHINE AND IMPLEMENT WILL IMMEDIATELY STOP.
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Translation of the original instructions
TILTING THE LOAD BODY WITHOUT HYDRAULIC LIFTING KIT
The load body can be tilted with the engine on and with the engine off.
CAUTION: THE ROTATION OF THE CARDAN IS HIGHLY DANGEROUS, WHEN THE LOAD
BODY IS LIFTED THE PTO MUST BE DISENGAGED AND THE MACHINE MUST BE
STATIONARY (LOWERED CLUTCH LEVER – fig.8, pos. D)
If the machine is fitted with manual tilting, pull the le er to unlock the load body tilting (fig. 2, no.
17), then raise the load body using the appropriate le er (fig. 2, no. 7). To bring the load body back
into horizontal position pull the le er (fig. 2, no. 7) until the safety hook is locked.
CAUTION: DANGER OF CRUSHING! PAY PARTICULAR ATTENTION WHEN RAISING AND
LOWERING THE LOAD BODY.
IMPORTANT: DO NOT RAISE NOR LOWER THE LOAD BODY WHEN THE MACHINE IS
MOVING.
TILTING THE LOAD BODY WITH HYDRAULIC LIFTING KIT (on demand)
The load body can be tilted only when the engine is running.
CAUTION: THE ROTATION OF THE CARDAN IS HIGHLY DANGEROUS, WHEN THE LOAD
BODY IS LIFTED THE PTO MUST BE DISENGAGED AND THE MACHINE MUST BE
STATIONARY (LOWERED CLUTCH LEVER – fig.8, pos. D)
1) Check that the hydraulic cylinder is connected to the load body (fig. 17)
2) Engage the hydraulic tilting le er (fig. 1, no. 15) to fully tilt the load body.
To bring the load body back into horizontal position pull the hydraulic tilting le er (fig. 1, no. 15)
until the load body is leaned against the buffers.
CAUTION: DANGER OF CRUSHING! PAY PARTICULAR ATTENTION WHEN RAISING AND
LOWERING THE LOAD BODY.
IMPORTANT: DO NOT RAISE NOR LOWER THE LOAD BODY WHEN THE MACHINE IS
MOVING.
HYDRAULIC LIFTING KIT FOR IMPLEMENTS (on demand)
1) Check that the hydraulic cylinder is connected to the hydraulic lifting system of the implement.
2) Engage the hydraulic tilting le er (fig. 1, no. 15) to put the implement at the desired height.
AUTION: DANGER OF CRUSHING! PAY PARTICULAR ATTENTION WHEN RAISING AND
LOWERING THE IMPLEMENT.
SWITCHING OFF THE PETROL ENGINE
For the machine with recoil starter:
- turn the switch placed on the engine into position “OFF” (fig. 21, n. 1)
For the machine with electric starter:
- turn the ignition key anti-clockwise (fig. 22)
SWITCHING OFF THE DIESEL ENGINE
Press the OFF button placed on the right side of the handlebar (fig. 23, no. 1)
IMPORTANT: once the engine has been switched off, turn the ignition key anti-clockwise to
disconnect the battery (fig. 22, no. 1) to a oid the discharge of the battery.
END OF WORK
Switch off the engine, remo e the ignition key, engage the idle position and disengage the PTO.
CAUTION: ne er lea e the machine unguarded or in a place where children or inexperienced
people could ha e easy access to it.
TIPS FOR EFFICIENT USE
1) Ne er lea e the machine exposed to bad weather condition.
2) Ne er force the gear: If the gear does not engage immediately,gi e light touches on the clutch
until it engages.
3) Never strain t e engine: if smoke comes out of t e ex aust, slow down.
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Translation of the original instructions
TROUBLESHOOTING
The following is a list of incon eniences which may occur during the use of the tracked carrier,
which the operator himself can remedy.
1) if the petrol engine does not start check:
– that the fuel tank is at least half full;
– that the petrol cock is turned on;
– that the choke is engaged (when the engine is cold);
– that fuel is normally going to the carburettor;
– that the ent hole on the fuel tank is not blocked;
– that the mesh filter at the carburettor intake is clean;
– that the carburettor jets are clean. Check by unscrewing them and if dirty, clean them with a jet of
air;
– that spark plug is generating a spark. To check this, remo e the spark plug, re-connect it to the
electricity supply wire, rest the metal side on an electrical earth and turn the engine-pulley as if to
start it. If no spark is seen between the electrodes, check the connection of the spark plug cable; if
there is still no current replace the spark plug with a new one. If a spark is still not obtained, the
problem is in the electric system: capacitor, coil, or in some other component. Contact your nearest
ser ice centre or a specialist workshop.
2) if the diesel engine does not start, check:
– that the fuel tank ent hole is not blocked;
– that the fuel tank is at least half full.
3) if the diesel engine cannot be switched off:
– check that the OFF button located on the right side of the handlebar (fig. 23, no. 1) is fully
pressed down.
– check that the electric wire to switch off is correctly connected to the engine.
IN CASE OF LONG IDLE PERIODS
Should the machine not be used for a long time:
- fully empty the fuel tank.
- thoroughly clean both the engine and the tracked carrier.
- dismount the battery, store it in a dry en ironment and charge it at least once a month.
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Translation of the original instructions
MAINTENANCE AND LUBRICATION
CAUTION!
- Disconnect t e plug before performing any cleaning, maintenance or repair operation.
Always wear suitable clot ing and working gloves.
- W en t e mac ine or part of it is lifted to carry out maintenance operations, always
remember to use suitable fixing tools suc as olders and safety locks.
- W en carrying out maintenance operations and/or w en t e mac ine is tilted wit out
safety locks or supports, never leave it unguarded in places w ere inexperienced people
and c ildren could ave easy access to it.
- Protect t e environment: carefully dispose of used oils, petrol and any ot er pollutant
product!
- Effective maintenance and correct lubrication elp to keep t e mac ine fully efficient.
Note: all checks ha e to be carried out with the machine in horizontal position.
ENGINE OIL
Follow the instructions on lubrication inter als in the relati e manual. In general users are ad ised
to check the oil le el e ery 4 working hours and replace it e ery 100 hours (fig. 11).
ENGINE AIR FILTER
Check the filter e ery 8 working hours. For engines equipped with a dry air filter replace the
cartridge when it is too clogged (do not use compressed air to clean it). For engines equipped with
oil-bath filter, add or replace oil. Use the same oil as for the engine.
TRACK ROLLERS
- Frequently grease the track roller pins (fig. 10)
- Frequently check the track roller tension
The truck capacity is 500 kg, but users are ad ised to consider the terrain on which the ehicle is
to be used when deciding the load which can be transported. Remember that since this is a
tracked carrier ehicle, it pitches considerably on humps, curbs and steps. When crossing such
obstacles, use low gears and take special care; engage a low gear and retain it until back on le el
ground. If the machine is stopped on steep slopes, when releasing the le er (fig. 8, pos. D) the
parking brake is automatically engaged. Although the truck has rubber tracks, remember to take
care in difficult en ironmental conditions (ice, hea y rain or snow) or on terrains which might make
the ehicle unstable.
RUBBER CRAWLER TRACKS – PRECAUTIONS FOR USE
1) TRACK TENSION
1) When the machine is lifted off the ground, the rubber tracks must sag by 10-15 mm as shown in
the diagram.
10-15 mm
2) When the track becomes slack, it must be adjusted ia the adjusting screw (fig. 7)
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Translation of the original instructions
2) PRECAUTIONS WHEN DRIVING
1) A oid jerky operations when the crawler truck is in motion.
2) Keep the rubber crawler track away from sharp edges of concrete etc.
3) Cracks on the outside surface of the rubber track (in contact with the ground) are ery often due
to contact with gra el, sharp stones and sharp materials such as sheet metal, nails and glass.
3) AVOID SUDDEN CHANGES IN DIRECTION
Sharp turns on concrete surfaces or excessi e accelerations which generate high friction
coefficients must be a oided since they might cause cuts in the rubber.
4) AVOID CONTAMINATION WITH OIL
Fuels and hydraulic fluids must ne er come into contact with the rubber crawler track. If this should
occur clean imemdiately.
5) REPLACING THE SPROCKET
If abrasions and wear are noted on the sprocket, it must be replaced as soon as possible since in
these conditions it might cause abrasion or re eal the metal core.
6) OPERATING TEMPERATURE
The ideal operating temperature for the rubber crawler track is between -25° and 55° C
ADJUSTMENT OF THE STEERING LEVERS
When pulling the steering le er to turn right (5R) the right hammer inside the gearbox (fig.
12) lock the hole of the crown gear and block the track traction. In the meantime the right
track brake will be engaged. When the le er is released the hammer gets out of the crown
gear, the brake is unlocked and the machine goes forward again.
Should the machine not turn properly or should the le er not come back to its original
position once released, adjust the self-locking nut placed on the hammer rod (fig. 12) and
on the brake rod (fig. 14).
When the steering le er is not engaged (5R – 5L) the hammer should not lock the gear
crown (fig. 12) and the brake must not be blocked (fig. 14).
TRACTION BELT TIGHTENER
Check that the belt tightener has sufficient freeplay to a oid pulling the belt into stop position.
During work the belt tightener retrun spring must be tensioned (fig. 15). CAUTION: THE
ROTATION OF BOTH THE BELT AND THE PULLEYS IS HIGHLY DANGEROUS, THIS CHECK
MUST BE ABSOLUTELY CARRIED OUT WHEN THE ENGINE IS OFF.
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Translation of the original instructions
MAINTENANCE SUMMARY TABLE
PROCEDURE EVERY 8
HOURS
AFTER 20
HOURS
EVERY 50
HOURS
EVERY
100
HOURS
EVERY
200
HOURS
Engine oil check the le el ●
change ● ●
Air filter
check ●
replace ٭
Spark plug check/adjust ●
replace ●
Gearbox oil Check the le el ● ●
replace ●
Check that the engine intake grid is
clean ●
● recommended procedure
٭ procedure to be carried out if necessary
IMPLEMENTS
EXTENDIBLE LOAD BODY (fig. 16)
The width of the side boards can be adjusted to increase or decrease the load body o erall
dimensions and its loading capacity:
- INTERNAL SIZE with closed body: 100 cm x 70 cm, H 40 cm
- INTERNAL SIZE with fully open body: 118 cm x 122 cm, H 40 cm
- EXTERNAL SIZE with closed body: 105 cm x 75 cm
- EXTERNAL SIZE with fully open body: 123 cm x 127 cm
WEIGHT: 74 kg
MAX. LOAD CAPACITY: 500 kg
DUMPER LOAD BODY
This type of body has been designed for transporting loose material such as sand, gra el soil etc...
It is equipped with closed toeboards with automatic front opening when the tipper is acti ated. The
Dumper body has a quick release hitch for replacing it with the normal body: in this case remo e
the two pins and take out the two bolts (fig. 19). One person can do this on their own by lowering
out the support feet and opening the front toeboard (fig. 18)
SHOCK-ABSORBED OPERATOR BOARD
This board can be used exclusi ely to transport the operator, on plain grounds only and without
obstacles. It is recommended to use the operator’s board when the load body is charged. Be ery
careful when manoeu ring the machine and always keep a moderate speed. In case of danger,
fold the board and go on by foot (fig. 28).
HYDRAULIC LIFT WITH FRONT PTO
An implement is generally connected to the PTO ia the hydraulic lifting kit+ cardan joint. Se eral
implements can be attached such as: flail mowers, snow throwers, brushes, snow blades...
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Translation of the original instructions
ALL PURPOSE FLAIL
This 68 cm flail mower is fitted with a Y-shaped oscillating tines roller. It is used to cut tall grass,
stalks, small shrubs and pruning residues which are minced into fine pieces. Caution, danger!
T e rotating blades of t e flail mower are ig ly dangerous. Never put ands or feet under
t e all purpose flail. Never clean t e attac ment w en t e engine is running (fig. 24).
SNOW THROWER
This implement is ery useful for clearing snow from yards, dri eways, etc. It consists of a turbine
rotary unit enclosed in a special case open at the front, which rotates at high speed, collecting the
snow and throwing it along a pipe. The pipe angle can be adjusted to throw the snow in any
direction to a distance of 8 – 10 metres. The snow thrower is fixed to the implement flange using
two nuts. The snow thrower is 70 cm wide and can clear snow up to 40 cm deep. If the snow is
ery wet, keep the ejection pipe turned forward to a oid obstructions at the outlet. The two side
skids must be adjusted so that they just skim le el ground (asphalted streets) or keep the snow
thrower high if the ground is une en (fig. 25). Maintenance: when work is o er, remo e any snow
left in the snow thrower so it cannot freeze and block the turbine. Do not clean the attachment
when the engine is running. Caution, danger! Do not touc t e snow t rower w ile it is
working.
TILTING FRONT BLADE – 125 cm
This highly resistant de ice is ideal for remo ing snow and le elling mounds of soil or gra el. May
be tilted to the right and left (fig. 26).
PIVOTING BRUSH – 100 cm
This brush is ery useful to clean roads and squares. It can also be used to clean up 10-12 cm
high fresh snow and it can be steered left or right to make drifts (fig. 27).
17

Original Instructions - Istruzioni Originali - Instructions Originales - Original Anleitungen - Instrucciones Originales – Instruções Original
MOTOCARRIOLA CINGOLATA
DUMPER 507
Gentile Cliente,
nel ringraziarLa per la fiducia e la preferenza accordata alla nostra motocarriola, confidiamo che
l'uso di uesta sua nuova macchina risponda pienamente alle sue esigenze. Per l'impiego ottimale
e per la sua manutenzione nel tempo, la preghiamo di leggere attentamente e seguire
scrupolosamente le indicazioni di uesto libretto; ciò le consentirà di ottenere i massimi risultati e
salvaguardare la sua spesa. La preghiamo di conservare uesto libretto, che dovrà sempre
accompagnare la macchina.
DESCRIZIONE GENERALE ED USO PREVISTO
Il Dumper 507 è una motocarriola cingolata con cassone di carico adibita al trasporto di materiale.
La macchina può essere e uipaggiata con presa di forza che consente l’utilizzo di vari accessori
come: trincia, spazzaneve, spazzolatrice, lama neve.
ATTENZIONE! Leggere attentamente prima di avviare il motore.
Le seguenti avve tenze sono impo tanti pe l'incolumità dell'ope ato e!
AVVERTENZE
La prudenza è l'arma principale nella prevenzione degli incidenti!
Leggere con attenzione le seguenti avvertenze, prima di iniziare il lavoro.
L'uso improprio delle motocarriola e il suo e uipaggiamento può risultare dannoso; per ridurre
ueste possibilità osservare le precauzioni necessarie di seguito riportate:
1) Prima di utilizzare la motocarriola, leggere attentamente tutte le istruzioni riportate su uesto
manuale. Prendere familiarità con i comandi ed il corretto uso della macchina.
2) Porre particolare attenzione alle etichette di sicurezza poste sulla macchina.
3) La rotazione degli organi in movimento può risultare molto pericolosa, prestare molta attenzione
a non toccare i cingoli, il cardano, o eventuali accessori (trincia, spazzaneve) uando la macchina
è accesa.
4) Consentire l'uso della motocarriola soltanto a persone che hanno letto il presente manuale o
che hanno ricevuto adeguate istruzioni per un uso sicuro e appropriato del mezzo.
5) Persone ed animali devono trovarsi ad una distanza di almeno 15 metri dall'area di lavoro. Non
consentire ad altre persone oltre all’operatore di avvicinarsi alla macchina uando uesta viene
accesa o utilizzata.
6) Non utilizzare la motocarriola in condizioni di affaticamento fisico, o sotto l'effetto di alcool,
droghe o farmaci che riducano le capacità fisiche e cognitive dell'operatore.
7) Controllare l'area nella uale deve essere utilizzata la macchina. Prima di procedere rimuovere
tutti gli oggetti che potrebbero essere d’impedimento all’utilizzo della macchina.
8) Quando si lavo a con la motoca iola utilizza e semp e un abbigliamento adeguato. Si
consiglia d'indossa e calzatu e di sicu ezza, occhiali o visie a p otettiva, cuffie o tappi
anti umo e, guanti da lavo o, pantaloni lunghi. Evita e di indossa e indumenti o accesso i
che possano impiglia si nei comandi o nei cingoli (es. non indossa e pantaloni la ghi,
scia pe…).
9) Sui pendii agire sempre con cautela, fare particolare attenzione durante il cambio di direzione,
non lavorare su pendii eccessivamente ripidi.
10) E' vietato l'uso della motocarriola ai minori di 16 anni.
11) Prestare molta attenzione nella fase di retromarcia, assicurarsi che il terreno dietro di sé sia
libero da ostacoli. In caso di pericolo lasciare il manubrio. La macchina si arresterà
immediatamente.
12) È pericoloso azionare le leve bruscamente e con il motore a massimo regime.
13) Per evitare il pericolo di esalazioni velenose non adoperare il motore acceso in un locale
chiuso.
14) ATTENZIONE! Conservare il carburante in appositi recipienti. Fare rifornimento di carburante
solamente all'aperto lontano da fiamme libere e scintille. Non fumare durante uesta operazione.
18