
Table of Contents
INTRODUCTION............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Glossary Of Terms ......................................... 4
G0637 Machine Data Sheet .......................... 5
G0638 Machine Data Sheet .......................... 7
SECTION 1: SAFETY....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Dust Collectors ........... 11
SECTION 2: POWER SUPPLY ...................... 12
Availability .................................................. 12
Full-Load Current Rating ........................... 12
Circuit Information ..................................... 12
Circuit Requirements for 220V .................. 12
Circuit Requirements for 440V .................. 12
Connection Type ....................................... 13
Grounding Instructions .............................. 13
Extension Cords ........................................ 13
Phase Converter ........................................ 13
Model G0637 440V Conversion ................ 14
Model G0638 440V Conversion ................ 15
Correcting Phase Polarity .......................... 16
SECTION 3: SETUP ....................................... 17
Needed for Setup ......................................... 17
Unpacking .................................................... 17
Inventory ...................................................... 18
Site Considerations ...................................... 20
Mounting to Shop Floor ............................... 21
Bolting to Concrete Floors ......................... 21
Assembly ..................................................... 21
Power Connection........................................ 31
G0637 Power Connection ......................... 32
G0638 Power Connection ......................... 32
Test Run ...................................................... 33
SECTION 4: DESIGNING THE SYSTEM....... 35
General ........................................................ 35
Duct Material ................................................ 35
Metal Duct ................................................. 36
Flexible Duct .............................................. 36
System Design ............................................. 37
Decide Who Will Design ............................ 37
Sketch Your Shop Layout .......................... 37
Sketch a Basic Duct Layout ...................... 37
Determine Required CFMs ........................ 38
Determining Main Line Duct Size .............. 39
Determining Branch Line Duct Size .......... 39
Planning Drop Downs ................................ 40
Calculating Duct Resistance ..................... 40
Example Materials List .............................. 42
System Grounding ....................................... 43
SECTION 5: ACCESSORIES......................... 44
SECTION 6: OPERATIONS ........................... 46
Operation Safety .......................................... 46
General ........................................................ 46
Remote Control ............................................ 46
SECTION 7: MAINTENANCE......................... 47
Schedule ...................................................... 47
Emptying Drums .......................................... 47
Cleaning Filters ............................................ 47
Rinsing Filter ................................................ 48
Removing/Replacing Filter ........................... 48
SECTION 8: SERVICE ................................... 50
Troubleshooting ........................................... 50
Motor & Electrical ...................................... 50
Dust Collector Operation ........................... 51
SECTION 9: WIRING...................................... 52
Wiring Safety Instructions ............................ 52
G0637 Electrical Components ..................... 53
G0637 Control Box Wiring Diagram ............ 54
G0637 440V Wiring Diagram ....................... 55
G0637 Motor Wiring Diagram ...................... 56
G0638 Electrical Components ..................... 57
G0638 Control Box Wiring Diagram ............ 58
G0638 Motor Wiring Diagram ...................... 59
SECTION 10: PARTS..................................... 60
WARRANTY AND RETURNS ........................ 66