Grizzly Model H8222 User manual

COPYRIGHT © AUGUST, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR9786 PRINTED IN CHINA
MODEL H8222
SPRAY GUN
INSTRUCTION MANUAL

Model H8222 Spray Gun -1-
Safety Instructions For Spray Guns
1. READ THIS MANUAL. This gun may
cause personal injury if used incor-
rectly. This manual contains proper
safety and operating instructions that
must be followed to reduce this risk.
2. WEAR EYE PROTECTION. Material
sprayed into eyes may cause seri-
ous injury or blindness. Always wear
safety goggles ANSI approved for
spraying (sealing type) to reduce your
risk from this hazard.
3. SPRAY IN VENTILATED AREA.
Airborne particles and fumes are
toxic and can cause brain damage or
death. To reduce your risk, only use
the spray gun in a well ventilated area
with adequate supply of fresh air.
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazard-
ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates an imminently hazardous situation which,
if not avoided, WILL result in death or serious injury.
This symbol is used to alert the user to useful informa-
tion about proper operation of the equipment.
SAFETY
NOTICE
4. WEAR A RESPIRATOR. Airborne
material from spraying can be very
hazardous to lungs. Always wear a
respirator NIOSH approved for spray-
ing and fumes of your material type;
or use a supplied air respirator sys-
tem that delivers fresh air from an
outside location via hoses.
5. MAINTAIN EQUIPMENT. Pressurized
spray guns or hoses may burst unex-
pectedly if damaged or poorly main-
tained, causing serious injury. Fix
air leaks immediately and follow all
recommended maintenance. Never
operate this spray gun with loose
or disassembled components. Never
modify the spray gun.

Model H8222 Spray Gun-2-
6. USE CORRECT AIR PRESSURE.
Exceeding the maximum PSI rating
of this spray gun may cause unpre-
dictable operation or bursting.
7. DISCONNECT AIR PRESSURE
before servicing, changing accesso-
ries, or moving to another location.
Never leave this spray gun unat-
tended when connected to air.
8. AVOID IGNITION SOURCES.
Spraying around ignition sources
may cause fire or an explosion.
Do not spray around any ignition
sources or potential ignition sources.
Be aware of appliances that have
pilot lights or machinery that cre-
ates sparks during operation. Do not
smoke in the spraying area or when
spraying.
9. FIRE EXTINGUISHERS. Always
have a fully charged multi-class
or class B fire extinguisher in the
immediate area.
10. AVOID UNINTENTIONAL
OPERATION. Always disconnect air
when not in use, and do not carry
tool with hand on trigger.
11. KEEP CHILDREN AWAY. Prevent
children from injury by keeping
them away from this spray gun.
Disconnect and lock the spray gun
away when not in use.
12. AVOID USE WHEN TIRED OR ON
DRUGS OR ALCOHOL. Avoid using
this spray gun if you are overly tired
or intoxicated. Using this spray gun
during these times may increase the
risk of injury or fire.
13. UNTRAINED & UNSUPERVISED
USE. Untrained operators are not
aware of the safe use of this spray
gun and may injure themselves or
cause fire. All untrained operators
must be directly supervised at all
times if using this spray gun.
14. READ MATERIAL LABELS
and MATERIAL SAFETY DATA
SHEETS (MSDS). Read and know
all the instructions on the packaging
label and the MSDS before opening
the package. This information could
save your life.
15. PROTECTIVE CLOTHING. Protect
exposed skin from overspray by
wearing a protective suit or other
approved garment.
16. INAPPROPRIATE USE. DO NOT
point or shoot spray gun directly
at yourself or another person or
animals. Do not attempt to use the
spray gun for any other use than it
was intended.
17. STORAGE. Thoroughly clean and
dry spray gun before storage. Store
in an approved cabinet.
18. BE AWARE OF HOSE LOCATION.
Hoses can easily become a tripping
hazard when laid across the floor in
a disorganized fashion.
19. SOLVENTS. Always store solvents
and shop towels soaked in solvent in
approved containers.
20. LOCAL LAWS. Consult local
authorities regarding exhaust and
waste disposal requirements.

Model H8222 Spray Gun -3-
INTRODUCTION
The specifications, details, and photographs
in this manual represent the Model H8222
as supplied when the manual was prepared.
However, owing to Grizzly’s policy of
continuous improvement, changes may be
made at any time with no obligation on the
part of Grizzly.
If you have any comments regarding this
manual, please write to us at the following
address:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Foreword Specifications
Cup Size ..........................................1000cc
Feed Type ....................................... Siphon
Fluid Tip Size ................................... 2.0mm
Air Consumption .................... 4.2–7.1 CFM
Operating Pressure Range ........ 45–60 PSI
Max. Air Pressure .......................... 120 PSI
Cup Material ............................... Aluminum
Pattern Width .......................... 150–200mm
Body Material .................................Chrome
Air Inlet Size ...................................1⁄4" NPT
Read the manual before operation.
Become familiar with this tool, its
safety instructions, and its operation
before beginning any work. Serious
personal injury may result if safety
or operational information is not
understood or followed.

Model H8222 Spray Gun-4-
2. Attach the air hose directly to the
air fitting on the spray gun or with a
female 1⁄4" NPT quick connect fitting
(not included).
3. Attach the spray gun to a filtered, regu-
lated air source. See the Specifications
on Page 3 for your spray gun air pres-
sure requirements.
Note: For the best results, use a hose
that will be dedicated for spray use
only. Do not use a hose that has been
used with an in-line oiler or other pos-
sible contaminant.
SETUP
Your spray gun left our warehouse in a
carefully packed box. If you discover the
spray gun is damaged after you have
signed for delivery, please immediately
call Customer Service at [phone]
for advice.
Save all packing materials for possible
inspection by the carrier or its agent.
Otherwise, filing a shipping claim can be
difficult.
After you have unpacked the box you
should find the following:
Model H8222 Inventory (Figure 1) Qty
A. Spray Gun .......................................... 1
B. Cup .................................................... 1
C. Multi-Wrench ...................................... 1
D. Cleaning Brush .................................. 1
E. Barbed Hose Fitting (not shown) ....... 1
Inventory
Before assembling and using the spray gun,
thoroughly clean and dry all parts. Please
refer to Cleaning in the MAINTENANCE
section on Page 10 for more detailed
instructions. Make sure all connections are
tight enough to prevent air leaks but not so
tight as to damage the tool.
To setup the spray gun:
1. Attach the gun body to the cup as
shown in Figure 2.
Setup
Figure 2. Model H8222 gun body
installation.
Gun Body
Cup
Connection
Point
Air Fitting
Figure 1. Model H8222 inventory.
B
A
C
D

Model H8222 Spray Gun -5-
1. Fluid Control: Controls the volume of
material that travels through the fluid
tip.
2. Pattern Control: Adjusts the spray
pattern from a round pattern to a wide
fan.
3. Atomizing Cap: Controls the spray
pattern from vertical to horizontal.
4. Trigger: Squeeze the trigger half way
to blow air, or squeeze all the way to
spray.
5. Air Flow Control: Controls the fluid
pressure inside the spray gun.
6. Cup: Holds up to 1000cc of material
for spraying.
Controls Cup Removal & Installation
The cup is removed/installed by loosen-
ing/tighting the cup lock cover and engag-
ing/disengaging the cup pins in the cup
cover groove (see Figure 4).
Figure 4. Installing cup.
Cup Lock
Cover
Cup Pin
(1 of 3)
Figure 3. Controls.
Pattern Control
Atomizing Cap
Trigger
Fluid Control
Air Flow Control
Cup

Model H8222 Spray Gun-6-
OPERATIONS
The Model H8222 siphon feed spray gun
set is designed to spray a wide variety of
materials such as lacquers, stains, prim-
ers, multi-component paints, clear coats,
acrylics, epoxies etc. It is ideal for auto
body and woodworking projects.
To use your spray gun:
1. Read and follow the material manufac-
turer's instructions for spraying, mixing,
safety, disposal, and any other instruc-
tion on the label or Material Safety Data
Sheet (MSDS).
2. Ensure the cup is securely tightened
and all other fittings are secure to avoid
air leaks or material spills.
3. Set the inlet air pressure (the air coming
to the spray gun) to the lowest pres-
sure recommended in Specifications
on Page 3 or to the material manufac-
turer's recommendations.
4. Adjust the atomizing cap to vertical or
horizontal. See Atomizing Cap and
Fan Adjustments on Page 8 for fur-
ther explanation.
5. Fill the cup with material.
6. Trial-and-error are necessary to
achieve the results you want along with
a fair amount of practice. Test your
material flow and spray pattern on a
piece of cardboard or some scrap of
material similar to your project.
EXPLOSION HAZARD!
DO NOT smoke or have any source
of flame or spark near spraying.
Vapors will explode if ignited.
EYE AND RESPIRATORY HAZARD!
Always wear ANSI approved goggles
and a NIOSH approved respirator
when using spray equipment. Failure
to protect yourself can lead to severe
eye/lung injuries.
TOXIC FUMES!
Only spray in well ventilated areas
or an approved spray booth. NEVER
spray in a confined space where
toxic fumes and flammable vapors
can accumulate to deadly levels.
Spraying

Model H8222 Spray Gun -7-
7. Adjust the fluid control knob to start
with a low volume of material and keep
the atomization as low as possible.
You will need to use a combination of
fluid control, inlet air pressure, air flow
control and stroke speed to achieve the
results you want. Spray so the material
wets out nicely without running or sag-
ging.
8. Use the pattern control knob to adjust
the spray fan to your desired pattern.
9. Keep the gun tip perpendicular, parallel
and 6"-12" from the work at all times
when spraying, as shown in Figure
5. Do not allow your wrist to bend.
This will cause the gun to arc across
the surface and distribute the material
unevenly, possibly creating sags and
dry spots.
10. Begin spraying 2-3 inches before the
work and continue to the end of the
work. Continue the motion for a few
inches past the work until you are
ready for the return stroke.
11. Maintain an even speed when spray-
ing.
12. Overlap each stroke by 50%. This will
ensure even coverage as shown in
Figure 6. Overlapping less than 50%,
as shown in the figure to the right,
may lead to missed spots or streaky
results.
NOTICE
Tipping the spray gun may cause
material to spill out of the cup. Always
hold the spray gun perpendicular to
the ground to avoid potential spills
and feed problems.


Figure 5. Spray technique.
13. The spray stroke should have even con-
sistency and parallel edges. If it doesn't,
please refer to Troubleshooting on
Page 12.


Figure 6. Overlap technique.
No
Yes
CONTAMINATION HAZARD!
Dispose of paint waste in a responsible
manner! Follow manufacturer's
recommendations and local laws
regarding disposal.

Model H8222 Spray Gun-8-
Figure 9. Fan adjustment.
Rotating the pattern adjustment knob (see
Figure 3) changes the shape of the spray
pattern from a wide spray to a narrow
spray, as shown in Figure 9.
The atomizing cap can be adjusted for
horizontal or vertical spraying patterns.
Spraying in the wrong direction may lead
to material build up on the atomizing cap
horn. Many performance problems are
caused by clogged atomizing holes on the
atomizing cap horns (see Cleaning on
Page 10).
Atomizing Cap and
Fan Adjustments
Figure 7. Set up for vertical stroke
direction with horizontal fan pattern.
Stroke
Pattern
Figure 8. Set up for horizontal spray stroke
with vertical fan pattern.
Stroke
Pattern

Model H8222 Spray Gun -9-
Figure 10. G6261 Campbell Hausfeld™
water filter.
G6261—Campbell Hausfeld™ Water
Filter
Filtering out water and oil before it reaches
the spray gun is critical for high quality
spraying results. This filter is rated at 150
PSI maximum air pressure, and has a 1⁄4"
NPT air inlet.
Figure 12. H7274 Campbell Hausfeld™
pressure regulator.
H7274—Campbell Hausfeld™ Pressure
Regulator
Since PSI drops through lengths of air
hose, attaching a regulator directly to the
spray gun ensures accurate air regulation
for the best results possible. Provides
regulated output pressure of 0 to 125 PSI
for proper tool operation. Locking pressure
knob prevents accidental adjustments. 15
SCFM flow capacity @ 90 PSI. 1⁄4" NPT.
Figure 11. Red rubber air hose.
G8114—3⁄8" x 25 Ft. Air Hose
G8115—3⁄8" x 50 Ft. Air Hose
G8116—3⁄8" x 100 Ft. Air Hose
We recommend dedicating an air hose for
spraying use only, keeping it clean and
free of water and oil by using a filter on the
incoming end. Multi-purpose red rubber
air hose is flexible and abrasion resistant.
Features 200 PSI rating, 800 PSI bursting
strength, and 1⁄4" NPT ends.
ACCESSORIES
Figure 13. H3275 Coil Hose.
H3275—1⁄4" NPT x 25' Recoil Hose
H3276—1⁄4" NPT x 50' Recoil Hose
These recoil hoses are great dedicated air
hoses because they are extremely light
weight and maneuverable, which makes
hours of spraying less tiring on wrists and
arms.

Model H8222 Spray Gun-10-
MAINTENANCE
Cleaning
Proper cleaning is the best way to ensure
trouble free performance from your spray
gun. If your gun is not thoroughly cleaned,
damage and poor spraying will result.
Problems caused by improper cleaning will
not be covered by the warranty. Clean the
spray gun immediately after each use.
To clean your spray gun:
1. Empty the cup and spray a small
amount of solvent through the gun.
Note: If you are spraying on a regular
basis, spraying solvents into the air
may be illegal. A cabinet style spray
gun cleaner may be required.
2. DISCONNECT SPRAY GUN FROM
AIR!
3. Remove the cup and cup lid.
4. Disassemble the gun by unscrewing
the fluid control knob then remove the
spring and needle.
5. Unscrew the atomizing cap and the
fluid tip. The fully disassembled gun
should look like Figure 14.
6. Rinse all parts thoroughly in solvent,
then dry with compressed air or let
air dry. Try not to expose O-rings to
solvent or they may get damaged.
Note: If the small holes in the atomiz-
ing cap become blocked, soak in clean
solvent. If the blockage still exists,
clear the blockage with a small needle,
taking great care to not enlarge or
damage the hole. Damage to the hole
will create a disrupted spray pattern.
7. Use the cleaning brush with solvent to
clean the inner orifice and other hard
to reach areas on the outside of the
spray gun body.
8. Wipe the gun body with a lint free shop
towel to dry.
NOTICE
DO NOT soak the spray gun body in
solvent. Prolonged exposure to sol-
vent will rapidly deteriorate the spray
gun washers and seals. Ignoring this
notice will void your warranty.
EXPLOSION HAZARD!
Chlorinated Solvents like 1,1,1-
Tricloroethane and Methylene
Chloride (methyl chloride) can chem-
ically react with aluminum spray gun
parts and explode. Read solvent
label carefully to avoid using solvent
with these chemicals.
Figure 14. Disassembly for cleaning.
Atomizing Cap
Fluid Tip
Spring
Fluid Control
Knob
Needle
Cup
Lid
Cup

Model H8222 Spray Gun -11-
Lubrication
Lubricate the following areas with a non-
silicon spray gun lubricant after cleaning.
A. Atomizing Cap Threads
B. Air Valve Packing
C. Trigger Pin
D. Pattern Control
E. Fluid Control Knob
F. Air Flow Control Knob
Allow the lubricant to coat threads, and run
into gun body to lubricate all moving parts
and seals.
Figure 15. General lubrication points.
AB
C
D
E
E

Model H8222 Spray Gun-12-
Troubleshooting
Symptom Possible Cause Solution
Fluttering or spitting
spray.
1. Dry or worn fluid tip seat per-
mits air to seep into fluid pas-
sage.
2. Material level too low.
3. Fluid tip or filter obstructed.
4. Dry needle packing.
1. Tighten fluid tip or replace
seat with new one.
2. Add material.
3. Clean.
4. Lubricate needle.
Uneven top or bot-
tom pattern.
1. Atomizing cap holes are
obstructed.
2. Build-up on top or bottom of
fluid tip.
3. Build-up on atomizing cap is
on needle seat.
1. Clear holes.
2. Clean.
3. Clean.
Right or left arc
pattern.
1. Left or right side horn holes
are plugged.
2. Build-up on left or right side of
fluid tip.
3. Build-up of material inside
atomizing cap.
1. Clear holes.
2. Clean.
3. Clean.
Heavy deposit of
material in center.
1. The material flow exceeds the
atomizing cap capacity.
2. Inlet air pressure is too low.
3. Material is too thick.
1. Lower fluid flow.
2. Increase inlet air pressure.
3. Thin material.
Narrow center pat-
tern.
1. Volume control turned in too
far.
2. Inlet air pressure too high.
3. Fluid pressure is too low.
4. Material is too thin.
1. Increase volume.
2. Reduce inlet air pressure.
3. Increase fluid pressure.
4. Adjust material.
No spray output. 1. No pressure at gun.
2. Fluid passages dirty.
3. Fluid control closed.
4. Out of paint.
5. Material too thick.
1. Check air supply.
2. Clean gun, remove any
obstructions.
3. Open.
4. Refill.
5. Thin to manufacturer's rec-
ommendations.

Model H8222 Spray Gun -13-
Symptom Possible Cause Solution
Excessive over-
spray.
1. Fluid pressure too high.
2. Gun is too far from surface.
3. Spraying too fast.
1. Reduce fluid pressure.
2. Keep gun at recommended
distance.
3. Slow down and maintain
consistent, even parallel
stroke.
Unable to control
spray fan.
1. Pattern adjustment screw is
not seating properly.
2. Atomizing cap is loose.
1. Clean or replace.
2. Tighten atomizing cap.
Runs and sags. 1. Damaged seal. 1. Replace damaged seals.
Material leaks from
cup.
1. Cap not secure.
2. Cup not tight on gun body.
3. Leaking from cap vent hole.
1. Tighten.
2. Tighten.
3. Hold gun upright; do not tilt.
Material leaks from
gun.
1. Fluid tip loose.
2. Dry or damaged seals.
3. Excessive pressure.
1. Tighten.
2. Replace seals.
3. Reduce pressure.
Thick dimpled fin-
ish: orange peel
appearance.
1. Holding gun too close to sur-
face.
2. Inlet air pressure too low.
3. Material not properly mixed.
4. Surface is dirty or oily.
1. Spray at recommended dis-
tance.
2. Check inlet air pressure.
3. Follow manufacturer's
instructions.
4. More surface prep is
required.
Dry Spray. 1. Inlet air pressure too high.
2. Gun too far from surface.
3. Gun stroke too fast.
1. Lower inlet air pressure.
2. Keep gun at recommended
distance.
3. Slow down and maintain
consistent even parallel
stroke.
Gun leaks from
fluid tip.
1. Debris will not let the needle
seat with the fluid tip.
1. Clean or replace both.
Contaminated
paint: fish eye
appearance.
1. Water or oil in the air line. 1. Install an in-line air filter.
2. Replace air line.

Model H8222 Spray Gun-14-
Parts Breakdown H8222










  
 
  



  


 
 












REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH8222001 ADJUSTMENT SCREW 24 PH8222024 NEEDLE GASKET
2 PH8222002 ADJUSTMENT KNOB 25 PH8222025 SEALING WASHER
3 PORS004 O-RING 3.5 X 1.5 S4 26 PH8222026 DIRECTION SCREW
4 PH8222004 FLAT WASHER 3.5MM 27 PH8222027 NOZZLE
5 PH8222005 COMPRESSION SPRING 28 PH8222028 AIR CAP
6 PH8222006 AIR VALVE TUBE 29 PH8222029 SWITCH BOLT
7 PH8222007 AIR INLET JOINT 30 PH8222030 SEALING WASHER
8 PH8222008 GUN BODY 31 PH8222031 SWITCH BOLT
9 PH8222009 SWITCH WASHER 32 PORS009 O-RING 8.5 X 1.5 S9
10 PH8222010 SWITCH BOLT 33 PH8222033 AIR VALVE BODY
11 PORS004 O-RING 3.5 X 1.5 S4 34 PH8222034 COMPRESSION SPRING
12 PH8222012 NEEDLE 35 PH8222035 PAINT INLET CONNECTOR
13 PH8222013 NEEDLE SPRING 36 PH8222036 LID
14 PH8222014 PAINT ADJUST KNOB 37 PH8222037 ALUMINUM CUP 1000CC
15 PH8222015 PATTERN ADJUST NEEDLE 38 PH8222038 THIN HEX NUT M10-1.5
16 PH8222016 PATTERN NEEDLE WASHER 40 PH8222040 PAINT INLET JOINT
17 PH8222017 GUIDING COPPER CIRCLE 41 PH8222041 FLARE NUT 3/8" NPT
18 PH8222018 PATTERN ADJUST SPRING 42 PH8222042 LID GASKET
19 PH8222019 PATTERN ADJUST KNOB 43 PH8222043 SUCTION TUBE
20 PH8222020 PATTERN ADJUST SCREW 44 PH8222044 MULTI-WRENCH
21 PEC02M E-CLIP 4MM 45 PH8222045 O-RING REPAIR KIT
22 PH8222022 TRIGGER 46 PH8222046 BARBED HOSE FITTING
23 PH8222023 TRIGGER PIN 47 PH8222047 BARBED FITTING NUT