GSi 40 Series Instructions for use

33 Ft. Diameter Bin–Beta (13
Rings and Shorter)
Models:
40-SERIES 4.00 IN. CORRUGATION BINS
30000 LB. PEAK LOAD ROOF WITH FC
STIFFENERS
Construction Manual
PNEG-4533B
Version 2.0
Date: 11-13-18
PNEG-4533B

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2PNEG-4533B 33 Ft. Diameter 40-Series Bins

Contents
Chapter 1 Safety Precautions ....................................................................................................................5
Safety Guidelines for Bins............................................................................................................6
Cautionary Symbol Definitions......................................................................................................7
Safety Cautions...........................................................................................................................8
Safety Decals ...........................................................................................................................13
Safety Sign-off Sheet.................................................................................................................15
Chapter 2 General Overview....................................................................................................................17
General Information...................................................................................................................17
Anchor Bolt Detail .....................................................................................................................18
Anchor Bolt Charts ....................................................................................................................19
Tools Required for Construction..................................................................................................20
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction.....................................20
Overview for a Typical Bin Installation .........................................................................................21
Guidelines for Construction Procedures and Lifting Jack Usage....................................................21
Guidelines for Placement of the Decal Sidewall Sheet..................................................................22
Chapter 3 Hardware requirements...........................................................................................................23
Bolt and Nut Pairings.................................................................................................................23
Hardware for 2–Post Sidewall Sheets on 4 in. Corrugation Bins 12 to 60 ft. in Diameter ..................24
Bolt Torque Specifications..........................................................................................................24
Identifying Bolt Grades ..............................................................................................................25
Bolt Identification.......................................................................................................................26
Bolt S-10260.............................................................................................................................26
Bolt S-7483...............................................................................................................................26
Bolt S-7485...............................................................................................................................27
Bolt S-7487...............................................................................................................................27
Bolt S-7488...............................................................................................................................27
Bolt S-10250.............................................................................................................................28
Bolt S-10261.............................................................................................................................28
Color Chart for Bin Hardware Bucket Lids ...................................................................................29
Chapter 4 Assembling Sidewall Sheets ...................................................................................................31
Guidelines for Constructing Sidewall Sheets ...............................................................................31
Color Codes for Sidewall Gauge Identification .............................................................................31
Orientation Detail for Top Sidewall Sheets ................................................................................... 32
Caulking and Bolting Detail for Standard Sidewall Sheets.............................................................33
Chapter 5 Base Angle Installation ...........................................................................................................35
Installing the Base Angle............................................................................................................35
Installing the Base Angle Shims .................................................................................................37
Anchor Bolt Washer Installation..................................................................................................38
Chapter 6 Farm Stiffeners........................................................................................................................39
Stiffener Starting Location..........................................................................................................40
Stiffener Part Number Description ..............................................................................................41
Color Codes for Stiffener Gauge Identification .............................................................................41
Top Stiffeners............................................................................................................................41
Standard Stiffeners....................................................................................................................42
Stiffeners Splice ........................................................................................................................43
Base Boot.................................................................................................................................43
Base Stiffeners .........................................................................................................................44
One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (12-16 Ga)...............................................45
One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (12-16 Ga) ...............................................45
Two-Ring Stiffener (10 Ga) to a Two-Ring Stiffener (8 Ga) ............................................................46
Two-Ring Stiffener (12 - 16 Ga) to a Two-Ring Stiffener (12 - 16 Ga) .............................................46
Two-Ring Stiffener (5 - 8 Ga) to a Base Stiffener (5 - 8 Ga) ...........................................................47
Two-Ring Stiffener (10 - 16 Ga) to a Base Stiffener (10 Ga) ..........................................................47
PNEG-4533B 33 Ft. Diameter 40-Series Bins 3

Two-Ring Stiffener (12 - 16 Ga) to a Base Stiffener (12 -14 Ga).....................................................48
Two-Ring Stiffener (5 - 8 Ga) to a Base Stiffener (5 Ga)................................................................48
Transitional Stiffener (10 Ga) to a Base Stiffener (8 Ga) ...............................................................49
Base Stiffener (8 Ga) to a Base Boot (10 Ga)...............................................................................49
Base Stiffener (10-14 Ga) to a Base Boot (10 Ga)........................................................................50
Base Stiffener (5 Ga) to a Base Boot (10 Ga)...............................................................................50
Chapter 7 Door Assembly........................................................................................................................51
Door Placement ........................................................................................................................51
Door Assembly for Bins with 3 to 13 Ring Heights ........................................................................52
Chapter 8 Roof Assembly........................................................................................................................59
Attaching the Inside Stiffener to the Top Outside Stiffener.............................................................60
Attaching the Eave Bracket to the Inside Stiffener ........................................................................61
Attaching the Eave Angle to the Sidewall Sheet ...........................................................................62
Connecting the Tension Member to the Eave Bracket...................................................................64
Attaching the Center Collar Rafter Clips to the Rafter ...................................................................65
Assembling the Mounting Brackets to the Center Collar ...............................................................66
Center Collar Placement............................................................................................................67
Attaching the Rafter Assembly to the Center Collar ......................................................................68
Attaching the Rafter to Eave bracket...........................................................................................69
Assembling Purlin 2...................................................................................................................70
Assembling Purlin 1...................................................................................................................72
Assembling the Roof Panel Clips................................................................................................74
Installing the Roof Panel Support Clips .......................................................................................75
Installing the Temperature Cable Support Brackets (Optional) ......................................................77
Attaching the Roof Panels..........................................................................................................79
Installing the Roof Flashing ........................................................................................................83
Installing the Center Cap Plate ...................................................................................................85
Installing the Stand-off Plates.....................................................................................................86
Chapter 9 Accessories ............................................................................................................................87
Installing Roof Ladder Steps ......................................................................................................88
Roof Ring Placement (Optional) .................................................................................................90
Installing a Roof Ring.................................................................................................................91
Installing the Conveyor Support Brackets (Optional) ....................................................................93
Installing the Manway Cover ......................................................................................................94
Ladder Section Assembly ..........................................................................................................96
Inside Ladder Placement ...........................................................................................................97
Installing the Inside Ladder Bottom Bracket ............................................................................... 100
Guidelines for Installing a Sidedraw System .............................................................................. 101
Locating the Chutes................................................................................................................. 103
Locating Discharge Opening ....................................................................................................104
Sidewall Overlap .....................................................................................................................105
Caulking ................................................................................................................................. 106
Installing the Wind Rings..........................................................................................................107
Assembling Weather Cover for Roller Valve .............................................................................. 108
GSI Group, LLC Limited Warranty ......................................................................................... 109
4PNEG-4533B 33 Ft. Diameter 40-Series Bins

1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines for Bins
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Decals
▪ Safety Sign-off Sheet
PNEG-4533B 33 Ft. Diameter 40-Series Bins 5

Chapter 1: Safety Precautions
Safety Guidelines for Bins
Safety guidelines must be followed at all times. This manual is written to help you understand safe operat-
ing procedures and problems that can be encountered by the operator and other personnel when using
this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which should be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bun-
dles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored
on edge must be secured so that they cannot fall over and cause injury. Use care when handling and
moving sidewall bundles.
CAUTION
This product has sharp edges, which may cause serious injury. To avoid injury,
handle sharp edges with caution and always use proper protective clothing and
equipment.
ST-0035
6PNEG-4533B 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
PNEG-4533B 33 Ft. Diameter 40-Series Bins 7

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
8PNEG-4533B 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Do Not Enter Bin
• Rotating flighting will kill or dismember.
• Flowing material will trap and suffocate.
• Crusted material will collapse and suffocate.
— If you must enter the bin:
1. Shut off and lock out all power sources.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
ST-0061–1
PNEG-4533B 33 Ft. Diameter 40-Series Bins 9

Chapter 1: Safety Precautions
Unload the Bin Correctly
• Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
• Side floor outlets to be used ONLY when above condition
is satisfied.
• Lock all side floor outlets to avoid accidental premature
use.
• See manufacturers instructions for proper use of factory
supplied sidedraw (wall) discharge systems.
ST-0060–1
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal
pressure from fans or other air moving systems. The manu-
facturer does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices must be pro-
vided for all powered air handling systems.
• The manufacturer does not recommend the use of down-
ward flow systems (suction).
• Severe roof damage can result from any blockage of air
passages.
• Operating fans during high humidity or cold weather condi-
tions can cause air exhaust or intake ports to freeze.
ST-0028–2
Sharp Edge Hazard
• This product has sharp edges, which can cause serious
injury.
• To avoid injury, handle sharp edges with caution and always
use proper protective clothing and equipment.
ST-0036–2
10 PNEG-4533B 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Rotating Auger Hazard
• Keep clear of rotating augers and
moving parts.
• Do not remove or modify guards or
covers.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will
result in serious injury or death.
ST-0037–1
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assem-
bling or disassembling equipment
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for
installation. Not following these safety precautions creates
the risk of falling equipment, which can crush personnel and
cause serious injury or death.
ST-0047–1
Do Not Overfill the Bin
• Do not overfill bin. Stored grain must be no higher than the
roof eaves at the outer edge.
• Filling the bin above this point creates excessive internal
pressure and can cause swelling and eventual roof failure.
The over filling of a bin can also cause the blockage of roof
vents and eaves, which will lead to a build-up of air pres-
sure causing roof damage.
ST-0050–1
Install and Operate Equipment Properly
• This product is intended for the use of grain storage only.
Any other use is a misuse of the product.
ST-0057–1
PNEG-4533B 33 Ft. Diameter 40-Series Bins 11

Chapter 1: Safety Precautions
Store Bin Sheets Properly
• Sidewall bundles or sheets must be stored in a safe manner.
The safest method of storing sidewall bundles is by laying
them horizontally with the arch of the sheet upward, like a
dome.
• Sidewall sheets stored on edge must be secured so that they
cannot fall over and cause injury.
• Use care when handling and moving sidewall bundles.
ST-0058–1
12 PNEG-4533B 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois Street
Assumption, IL 62510
Phone: [phone]
Location Decal No. Decal Description
Located next to
aeration system. DC-995 Caution Vacuum Pressure
PNEG-4533B 33 Ft. Diameter 40-Series Bins 13

Chapter 1: Safety Precautions
Location Decal No. Decal Description
On bin door
covers DC-GBC-1A Danger Keep Clear of
Augers
On bin door
covers DC-GBC-2A Warning Unload Instructions
14 PNEG-4533B 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
PNEG-4533B 33 Ft. Diameter 40-Series Bins 15

NOTES
16 PNEG-4533B 33 Ft. Diameter 40-Series Bins

2General Overview
Topics Covered in this Chapter
▪ General Information
▪ Anchor Bolt Detail
▪ Anchor Bolt Charts
▪ Tools Required for Construction
▪ Guidelines for Proper Storage of Grain Bin Materials Prior to Construction
▪ Overview for a Typical Bin Installation
▪ Guidelines for Construction Procedures and Lifting Jack Usage
▪ Guidelines for Placement of the Decal Sidewall Sheet
General Information
General information, overview and instructions needed before performing work.
Read this manual carefully. This manual will provide instructions on building the sidewall and stiffeners.
You will also need to consult other instructions in building the bin.
These include, but may not be limited to:
• A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact
GSI.
• Roof instructions must be followed. Roof instructions are included in this manual.
• Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.
Consult the appropriate accessory manual. Inside ladder instructions are included in this manual.
• Aeration systems and transitions are to be installed according to the instructions provided with the
system or transition.
• It is critical that the anchor bolts are installed and spaced correctly.
PNEG-4533B 33 Ft. Diameter 40-Series Bins 17

Chapter 2: General Overview
Anchor Bolt Detail
The following is the minimum requirement for anchoring of standard tanks.
• 5/8 in. diameter anchor bolt (A) is the minimum allowed, 3/4 in. diameter anchor bolt (A) is the
minimum with sidedraw flume system.
• Exposed anchor bolt thread height (B) for 5/8 in. and 3/4 in. diameter anchor bolts are 3 in. (7.6 cm)
and 5 in. (12.7 cm) respectively.
• Overall anchor bolt length (C) for 5/8 in. and 3/4 in. diameter anchor bolts are 12 in. (30.48 cm) and
18 in. (45.72 cm) respectively.
Figure 2-1 Anchor bolt example (3/4 in. diameter anchor bolt shown)
A Anchor bolt C Anchor bolt length
BAnchor bolt thread height
18 PNEG-4533B 33 Ft. Diameter 40-Series Bins

Chapter 2: General Overview
Anchor Bolt Charts
Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. Accuracy is
very critical for stiffener alignment during bin erection.
NOTE: Refer to the proper chart to find the anchor chord dimensions that correspond to the bin that is
being built.
Scribe the radius location of the anchor bolts by using a center stake and a straight 2 x 4. Along the
scribed radius, start with one anchor bolt and work counter-clockwise to locate one quarter of the anchor
bolts then clockwise to locate another quarter of the anchor bolts. Working off of the last anchor bolts in
each quarter, locate the remaining anchor bolts in the last two quarters.
Figure 2-2 Anchor bolt chords for 33 ft. diameter 2–post bin (4 in. corrugation)
Radius Location of Bolt (B) Anchor Bolt Quantity
16 ft – 8-9/16 in 5.094 m 22
Chord (A) Length
1 4 ft – 9-1/16 in 1.449 m
2 9 ft – 5 in 2.870 m
3 13 ft – 10-5/8 in 4.232 m
4 18 ft – 7/8 in 5.509 m
521 ft – 10-11/16 in 6.672 m
PNEG-4533B 33 Ft. Diameter 40-Series Bins 19

Chapter 2: General Overview
Tools Required for Construction
General tools needed to perform this construction:
• Combination wrench set 7/16 in. to 1 in.
• Alignment punches 12 in. long
• 1/2 in. Drive socket set and ratchet
• Nail aprons or tool pouches to hold supplies
• Gloves for hand protection
• Tape measure
• 1/2 in. Drive electric or pneumatic torque gun with variable impact capabilities
• 1/2 in. Drive impact socket set
• Lifting jacks
• Center pole roof support
• Step ladders
• Large C-clamp or welding V-grip for clamping
NOTE: Quantities required will depend on the number of workers and size of the bin.
Guidelines for Proper Storage of Grain Bin Materials Prior to
Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as
sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any
moisture. If moisture is present, it must not be allowed to remain between the sheets. Separate the
sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.
20 PNEG-4533B 33 Ft. Diameter 40-Series Bins