GSi PNEG-1859 Instructions for use

PNEG-1859
2.66" Corrugation 135' Diameter
Tank with 50 PSF Snow Roof
Construction Manual
PNEG-1859
Date: 07-15-15

2 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 3
Contents
Chapter 1 Introduction .......................................................................................................................................... 4
Chapter 2 Safety ..................................................................................................................................................... 5
Safety Guidelines for Bins ..................................................................................................................... 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ....................................... 10
General Information ............................................................................................................................ 11
Construction Procedures and Lifting Jack Usage ............................................................................... 12
Chapter 3 Decals .................................................................................................................................................. 13
Chapter 4 Decal Sheet Placement ...................................................................................................................... 15
Chapter 5 Bolting Requirements ........................................................................................................................ 16
Stiffener to Sidewall Connections 3 Post Tanks ................................................................................. 17
Bolting and Hardware Requirements .................................................................................................. 18
Chapter 6 Caulking Details ................................................................................................................................. 25
Caulking Detail for Standard (Non-Laminated) Sheets ....................................................................... 25
Caulking Detail for Laminated Quad Pattern Sheets .......................................................................... 26
Caulking Detail for Laminated Figurate Pattern Sheets ...................................................................... 27
Chapter 7 Installation .......................................................................................................................................... 29
Base Angle Installation ........................................................................................................................ 29
Anchor Bolt Detail ............................................................................................................................... 30
Chapter 8 2.66" Commercial Tank Stiffener Instructions (Outside Stiffened) ............................................... 31
2.66" Commercial Tank Stiffener Instructions Outside Stiffened Only ................................................ 31
3 Stiffeners per Sidewall Sheet ........................................................................................................... 45
Wind Ring Assembly ........................................................................................................................... 46
Chapter 9 2.66" Commercial Tank Roof Instructions ....................................................................................... 47
Roof Beam Stiffener Sidewall Attachment .......................................................................................... 47
Roof Beam Stiffener and Bracket Attachment .................................................................................... 47
Eave Clip Attachment .......................................................................................................................... 47
Tension Coupler and Tension Plate Connection ................................................................................. 48
Center Collar Placement ..................................................................................................................... 49
Roof Beam Splice ............................................................................................................................... 49
Roof Beam to Tension Coupler and Center Collar .............................................................................. 50
Purlin Attachment to Roof Beams ....................................................................................................... 51
X-Bracing Layout ................................................................................................................................. 55
Z-Collar Assembly ............................................................................................................................... 57
Lower Flange Brace Instructions ......................................................................................................... 59
Lower Roof Panel Attachment ............................................................................................................ 60
Upper Roof Panel Attachment ............................................................................................................ 62
Chapter 10 2.66" Commercial Tank Accessories Installation .......................................................................... 64
Roof Vent Assembly .......................................................................................................................... 64
Roof Exhauster Placement ................................................................................................................ 67
Safety Ring Placement ...................................................................................................................... 69
Temperature Cable Layout ................................................................................................................ 70
Temperature Cable Bracket (CRP-6205) Assembly Instructions (Optional) ..................................... 72
Inside Ladder Installation ................................................................................................................... 73
135' 2 Ring Door Instructions ............................................................................................................ 78
Chapter 11 Warranty ............................................................................................................................................ 89

4 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.

PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 5
2. Safety
Safety Guidelines for Bins
Safety guidelines must be followed at all times. This manual is written to help you understand safe
operating procedures and problems that can be encountered by the operator and other personnel when
using this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction must be
consulted before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of
the equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets
stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling
and moving sidewall bundles.
This product has sharp edges, which may cause serious injury. To avoid injury,
handle sharp edges with caution and always use proper protective clothing and
equipment.
ST-0035

2. Safety
6 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, may result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005

2. Safety
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 7
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
• If you do not understand any part of this manual or
need assistance, contact your dealer.
ST-0002-1

2. Safety
8 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal
pressure from fans or other air moving systems. The manufacturer
does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices should be provided
for all powered air handling systems.
• The manufacturer does not recommend the use of downward flow
systems (suction).
• Severe roof damage can result from any blockage of air
passages.
• Running fans during high humidity or cold weather conditions can
cause air exhaust or intake ports to freeze.
ST-0028-1

2. Safety
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 9
Safety Sign-Off Sheet
Below is a sign-off sheet that canbe used to verify that all personnel have read and understood thesafety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

2. Safety
10 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Guidelines for Proper Storage of Grain Bin Materials Prior to
Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wetstoragestain(rust) willdevelop whenclosely packed bundlesof galvanizedmaterial,suchas sidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.