GSi PNEG-1859 Instructions for use

PNEG-1859
2.66" Corrugation 135' Diameter
Tank with 50 PSF Snow Roof
Construction Manual
PNEG-1859
Date: 07-15-15

2 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 3
Contents
Chapter 1 Introduction .......................................................................................................................................... 4
Chapter 2 Safety ..................................................................................................................................................... 5
Safety Guidelines for Bins ..................................................................................................................... 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ....................................... 10
General Information ............................................................................................................................ 11
Construction Procedures and Lifting Jack Usage ............................................................................... 12
Chapter 3 Decals .................................................................................................................................................. 13
Chapter 4 Decal Sheet Placement ...................................................................................................................... 15
Chapter 5 Bolting Requirements ........................................................................................................................ 16
Stiffener to Sidewall Connections 3 Post Tanks ................................................................................. 17
Bolting and Hardware Requirements .................................................................................................. 18
Chapter 6 Caulking Details ................................................................................................................................. 25
Caulking Detail for Standard (Non-Laminated) Sheets ....................................................................... 25
Caulking Detail for Laminated Quad Pattern Sheets .......................................................................... 26
Caulking Detail for Laminated Figurate Pattern Sheets ...................................................................... 27
Chapter 7 Installation .......................................................................................................................................... 29
Base Angle Installation ........................................................................................................................ 29
Anchor Bolt Detail ............................................................................................................................... 30
Chapter 8 2.66" Commercial Tank Stiffener Instructions (Outside Stiffened) ............................................... 31
2.66" Commercial Tank Stiffener Instructions Outside Stiffened Only ................................................ 31
3 Stiffeners per Sidewall Sheet ........................................................................................................... 45
Wind Ring Assembly ........................................................................................................................... 46
Chapter 9 2.66" Commercial Tank Roof Instructions ....................................................................................... 47
Roof Beam Stiffener Sidewall Attachment .......................................................................................... 47
Roof Beam Stiffener and Bracket Attachment .................................................................................... 47
Eave Clip Attachment .......................................................................................................................... 47
Tension Coupler and Tension Plate Connection ................................................................................. 48
Center Collar Placement ..................................................................................................................... 49
Roof Beam Splice ............................................................................................................................... 49
Roof Beam to Tension Coupler and Center Collar .............................................................................. 50
Purlin Attachment to Roof Beams ....................................................................................................... 51
X-Bracing Layout ................................................................................................................................. 55
Z-Collar Assembly ............................................................................................................................... 57
Lower Flange Brace Instructions ......................................................................................................... 59
Lower Roof Panel Attachment ............................................................................................................ 60
Upper Roof Panel Attachment ............................................................................................................ 62
Chapter 10 2.66" Commercial Tank Accessories Installation .......................................................................... 64
Roof Vent Assembly .......................................................................................................................... 64
Roof Exhauster Placement ................................................................................................................ 67
Safety Ring Placement ...................................................................................................................... 69
Temperature Cable Layout ................................................................................................................ 70
Temperature Cable Bracket (CRP-6205) Assembly Instructions (Optional) ..................................... 72
Inside Ladder Installation ................................................................................................................... 73
135' 2 Ring Door Instructions ............................................................................................................ 78
Chapter 11 Warranty ............................................................................................................................................ 89

4 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.

PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 5
2. Safety
Safety Guidelines for Bins
Safety guidelines must be followed at all times. This manual is written to help you understand safe
operating procedures and problems that can be encountered by the operator and other personnel when
using this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction must be
consulted before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of
the equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets
stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling
and moving sidewall bundles.
This product has sharp edges, which may cause serious injury. To avoid injury,
handle sharp edges with caution and always use proper protective clothing and
equipment.
ST-0035

2. Safety
6 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, may result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005

2. Safety
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 7
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
• If you do not understand any part of this manual or
need assistance, contact your dealer.
ST-0002-1

2. Safety
8 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal
pressure from fans or other air moving systems. The manufacturer
does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices should be provided
for all powered air handling systems.
• The manufacturer does not recommend the use of downward flow
systems (suction).
• Severe roof damage can result from any blockage of air
passages.
• Running fans during high humidity or cold weather conditions can
cause air exhaust or intake ports to freeze.
ST-0028-1

2. Safety
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 9
Safety Sign-Off Sheet
Below is a sign-off sheet that canbe used to verify that all personnel have read and understood thesafety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

2. Safety
10 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Guidelines for Proper Storage of Grain Bin Materials Prior to
Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wetstoragestain(rust) willdevelop whenclosely packed bundlesof galvanizedmaterial,suchas sidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.

2. Safety
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 11
General Information
Read this manual carefully. This manual will provide instructions on building the sidewall and stiffeners.
You will also need to consult other instructions in building the tank. These include, but may not be
limited to:
A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI.
Roof instructions must be followed. Roof instructions are included in this manual.
Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.
Consult the appropriate accessory manual. Inside ladder instructions are included in this manual.
Aeration systems and transitions are to be installed accordingto the instructions provided with the system
or transition.
Anchor bolt placement details are provided in the GSI concrete recommendation manual (PNEG-318).
See this manual.
Tools for Construction
1. Combination wrench set 7/16" to 1".
2. Alignment punches 12" long.
3. Hammer.
4. Screwdrivers - standard and philips.
5. 3/8" Drive socket set and ratchet.
6. 1/2" Drive socket set and ratchet.
7. Nail aprons or tool pouches to hold supplies.
8. Gloves for hand protection.
9. Tape measure.
10. 1/2" Drive electric or pneumatic impact gun.
11. 1/2" Drive impact socket set.
12. Lifting jacks.
13. Center pole roof support.
14. Step ladders.
15. Large C-clamp or welding V-grip for clamping.
Quantities required will depend on the number of workers and size of the bin/silo.

2. Safety
12 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Construction Procedures and Lifting Jack Usage
NOTE: The roof and top ring or 2 rings will be installed prior to the beginning of bin lifting/jacking
procedures. Refer all other procedures on sidewall and stiffener installation prior to the start
of construction.
1. Consider the starting location of the bin, relative to the location of doors and other accessories.
Proper placement of lifting jacks in relationship to anchor bolts could make a difference in final
locations. Note that the sidewall sheets will be staggered.
2. The bin is lifted bythe use of lifting jacks. Lifting jacks are used to slowly and evenly lift the bin during
construction. Lifting jacks must be properly sized and designed to carry all dead and live loads and
job site conditions associated with the construction of the bin.
The number of lifting jacks required is best determined by personal experience and expertise.
Factors such as bin size, jack design, construction conditions, support surface, etc., are all to be
considered when deciding how many to use. If in doubt, use one jack on every sheet. The lifting jack
must be adequate to carry all loads. Heavy duty jacks, generally hydraulic or electric powered in the
case of large bins, should be used for commercial installation. All jacks should be secured with
braces or otherwise maintained in a stable condition.
Lifting of the bins should not be done under windy conditions.
Follow the jack manufacturers recommendations on capacity and operations.
3. Lifting brackets must be attached through the stiffener bolt holes. Normally you will need to attach to
at least four (4) bolts per stiffener.
4. Raise the bin just high enough to assemble the next ring. When lifting the bin, all jacks must lift at
an equal rate. Monitor the lift to ensure even lifting is occurring.
5. To the inside of the first ring, bolt the next ring. Be sure to stagger the sheets and select the proper
gauge material.
6. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.
7. Attach stiffeners to the body sheets every two (2) tiers (on the external surface of the bin). You may
want to leave sheets loose to make the attachment of the stiffeners easier.
8. Now re-bolt the lifting brackets to the lowest ring in place thus far. Continue ring additions by
repeating Step 5 and Step 6.
9. Add inside and outside ladders as you continue to raise the bin. (Refer to the manual supplied with
the ladder.)
10. Lower the tank and secure to the foundation before leaving the job site.
11. At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it
is in a round condition. Consult with GSI for questions on tolerances.
NOTE: For 2 ring doors or vehicle traffic doors special placement issues may apply. Consult the special
instructions provided with 2 ring doors or vehicle traffic doors for these options.

PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 13
3. Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
Location Decal # Decals Description
Located next to
aeration system. DC-995 Caution Vacuum Pressure
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421

3. Decals
14 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
On bin door
covers DC-GBC-1A Danger Keep Clear of Augers
On bin door
covers DC-GBC-2A Warning Unload
Instructions
Location Decal # Decals Description
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
DANGER
Keep clear of all augers.
DO NOT ENTER this bin!
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
Failure to heed these
warnings will result in
serious injury or death.
DC-GBC-1A
GSI GROUP, INC. 217-226-4421
WARNING
GSI GROUP, INC. 217-226-4421
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A

PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 15
4. Decal Sheet Placement
NOTE: On 3 post bins the top ring is not normally stiffened except for 42' diameter and larger bins with
stiffeners,(one persidewallpanel).Referstiffenerto sidewallattachment detailandspecific gauge
sheet for the bin.
Figure 4A 3 Post (Three (3) rows of stiffeners used on each sidewall sheet.)

16 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
5. Bolting Requirements
1. Q - Quad punched sheets.
QL - Laminated quad punched sheets (two (2) sheets of same gauge bolted together).
FL - Laminated figurate (6x) punched sheets (two (2) sheets of same gauge bolted together).
All bolts referenced in this table are bolts with a neoprene washers on the outside of the tank.
No washers are required on the inside of the tank. Refer to the stiffener and splice hardware section
on Page 31 for stiffener connection hardware usage.
2. Before bolting sheets together, apply a single strip of caulking on both sides and 12" on both sides
of top edge. DO NOT CAULK BOTTOM EDGE.
a. When attaching a 6Q sheet to a 8Q sheet, use the 3/8" x 1" bin bolt in the horizontal seam.
b. All base sheets are bolted to the base angle with 3/8" x 1-1/2" bin bolts. (Independent of
sidewall gauge.)
* 6FL to 8QL will be connected using 3/8" x 1-1/2" bolts.
** These bolts require the use of a special 7/16" recessed nuts (S-8479).
*** A 3/8" x 2" Bolt may be needed at first stiffener to sidewall bolt.
Figure 5A Quad (15Q-6FL) Sheet Bolting Detail
Sidewall Gauge Horizontal Seam Vertical Seam Stiffener to Sidewall Overlap Seam
13Q-10Q 3/8'' x 1''
(22) 3/8'' x 1'' (48) 3/8'' x 1'' (12) 3/8'' x 1'' (2)
9Q-8Q 3/8'' x 1''
(22) 3/8'' x 1'' (48) 3/8'' x 1-1/2'' (12) 3/8'' x 1-1/2'' (2)
6Q-5Q 3/8'' x 1-1/2''
(22) 3/8'' x 1-1/2'' (48) 3/8'' x 1-1/2'' (12) 3/8'' x 1-1/2'' (2)
11QL 3/8'' x 1-1/2''
(22) 3/8'' x 1-1/2'' (48) 3/8'' x 1-1/2'' (12) 3/8'' x 1-1/2'' (2)
10QL 3/8'' x 1-1/2''
(22) 3/8'' x 1-1/2'' (48) 3/8'' x 1-1/2'' *** (24) 3/8'' x 1-1/2'' (2)
9QL-8QL * 3/8'' x 1-1/2''
(24) 7/16'' x 2-1/2'' ** (48) 3/8'' x 1-1/2'' *** (24) 3/8'' x 2'' (6)
6FL 7/16'' x 2''
(20) 7/16'' x 2-1/2'' ** (72) 3/8'' x 2'' (24) 7/16'' x 2'' (10)

5. Bolting Requirements
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 17
Stiffener to Sidewall Connections 3 Post Tanks
Figure 5B
NOTE: Some locations in the lower regions of the tank utilize close punched sheets where the stiffener
will attach more frequently.

5. Bolting Requirements
18 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Bolting and Hardware Requirements
Identifying Bolt Grades
NOTE: Bolts should not be tightened in excess of the torque specifications in below Chart.
Hardware usage is detailed in the bolting requirement charts on Page 16, stiffener and splice hardware
charts on Page 31 and the bolting and the hardware requirements section.
Torque (ft. lbs.)
Bolt Size Minimum Maximum
5/16"-18 15 20
3/8"-16 35 42
7/16"-14 65 72
1/2"-13 95 105
Under no condition shall any other bolts be substituted for those supplied by GSI.
Grade 2 Bolts
Grade 2 bolts are designated with a plain head and are not used in GSI grain bins/silos.
Grade 5 Bolts
Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter
bolts are to be grade 5 or higher.
Grade 8 Bolts
Grade 8 bolts are designated by six (6) slash marks evenly spaced out around the head
of the bolt.
Grade 8.2 Bolts
Grade 8.2 bolts are designated by six (6) slash marks on the head in a sunrise pattern.
All 3/8" and 7/16" diameter bolts are to be grade 8 or grade 8.2.

5. Bolting Requirements
PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof 19
Refer to 2.66" commercial tank bolting requirements for complete bolt usage.
Bolt S-10260
An S-10260 is a 5/16" x 1" JS bolt that is pre-assembled with a sealing washer.
Bolt S-7487
An S-7487 is a 3/8" x 1" JS bolt that is pre-assembled with a sealing washer.
Bolt (S-10260) is used in the following locations:
1. Use to connect roof panels together where they overlap.
2. Use when connecting eave angle to sidewall sheet.
3. The color of the bucket lid is lime green.
4. Use to connect eave clip to sidewall sheet on bins that are
48' diameter and smaller.
5. Use to attach roof panels to flashing on bins that are
48' diameter and smaller
A1.300" (3.30 cm) CGrade 8
B 1.000" (2.54 cm) D Grade 8.2
Bolt (S-7487) is used in the following locations:
1. Use in all sidewall connections for 20 gauge through
10 gauge sidewall to sidewall sheets.
2. Use for horizontal and vertical seam connections for
9 gauge through 8 gauge sidewall sheets.
3. Use in horizontal seam connections for 6 gauge and
5 gauge sidewall sheets.
4. Use when attaching base angle to sidewall sheet on flat
bottom bins.
5. Color of bucket lid is grey.
NOTE: Do not use to splice the stiffeners together on the
flanges where they connect to each other or the
splice plates.
A1.350" (3.43 cm) CGrade 8
B 1.000" (2.54 cm) D Grade 8.2

5. Bolting Requirements
20 PNEG-1859 2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof
Refer to 2.66" commercial tank bolting requirements for complete bolt usage. (Continued)
Bolt S-7488
An S-7488 is a 3/8" x 1-1/2" JS bolt that is pre-assembled with a sealing washer.
Bolt S-10165
An S-10165 is a 3/8" x 2" JS bolt that is pre-assembled with a sealing washer.
Bolt (S-7488) is used in the following locations:
1. Use in all stiffener to sidewall and overlap connections
where the sidewall is 9 gauge or thicker.
2. Use in vertical and horizontal seams on sidewall that is
6 gauge to 10 gauge laminated.
3. Use in horizontal seams on sidewall that are 9 gauge and
8 gauge laminated.
4. The color of the bucket lid is orange.
NOTE: Do not use in flanges where the splice plate bolts
to the stiffeners. Sealing washers should not be
used for these connections.
A1.850" (4.70 cm) CGrade 8
B 1.500" (3.81 cm) D Grade 8.2
Bolt (S-10165) is used in the following locations:
1. Use in bins that are 105' in diameter, 28 rings and taller
and in 135' diameter bins.
2. Use in overlapping seams for 8 gauge to 9 gauge quad
laminated sidewall sheets.
3. Use to connect 6 gauge quad laminated sheets to
one another.
4. Use to attach stiffeners to 6 gauge quad laminated
sidewall sheets.
5. The color of the bucket lid is light blue.
A2.350" (5.97 cm) CGrade 8
B 2.000" (5.08 cm) D Grade 8.2