GSi PNEG-222 User manual

PNEG-222
48' Diameter Bin
Cor-Lok and Cut-Lok Flooring
and Grandstand Layout
Installation Manual
PNEG-222
Version: 3.0
Date: 09-30-15

2PNEG-22248' Diameter Bin Cor-Lok and Cut-Lok Flooring
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring 3
Contents
Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines for Bins ..................................................................................................................... 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Chapter 3 Decals ..................................................................................................................................................10
Chapter 4 Important Note ....................................................................................................................................12
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ....................................... 12
Chapter 5 Recommended Method for Full Floor Installation ...........................................................................13
Fan Placement Diagram ..................................................................................................................... 13
Grain Systems Recommended Method for Full Floor Installation ....................................................... 14
Undersplice Specifications .................................................................................................................. 17
Installing the Undersplices and Oversplice for Small Grain Floor Planks ........................................... 19
Chapter 6 Grandstand Identification ..................................................................................................................20
20 Gauge Grandstand Identification ................................................................................................... 20
Chapter 7 Flashing Installation ...........................................................................................................................21
Grain Systems Formed Flashing Installation ...................................................................................... 21
Chapter 8 Grandstand Layout at Center Well for Recirculating System ........................................................22
Chapter 9 Well Installation Cut Detail ................................................................................................................23
Well Installation Plank Cut Detail for 42', 48' and 60' Split Floor ......................................................... 23
Chapter 10 48' Cor-Lok/Cut-Lok Plank Order ....................................................................................................24
Chapter 11 Plank Lengths ...................................................................................................................................25
Optional 48' 3' Offset Splice Plank Length ........................................................................................ 26
Chapter 12 48' Grandstand Layout for Recirculating System .........................................................................27
48' 20 Gauge Grandstand Layout for Recirculating System Cut-Lok or 18 Gauge Cor-Lok Floors .. 27
Chapter 13 48' Grandstand Layouts, 33' Maximum Wall Height ......................................................................28
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66'' Corrugated Bins
5 Rings and 4.00" Corrugated Bins 4 Rings ...................................................................................... 28
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings .................. 29
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins
7 Rings and 4.00" Corrugated Bins 5 Rings ...................................................................................... 30
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins
8 Rings and 4.00" Corrugated Bins 6 Rings ...................................................................................... 31
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9 Rings .................. 32
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 4.00" Corrugated Bins 7 Rings .................. 33
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 10 Rings ................ 34
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins
11 Rings and 4.00" Corrugated Bins 8 Rings .................................................................................... 35
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings ................ 36
48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 4.00" Corrugated Bins 9 Rings .................. 37
Chapter 14 20 Gauge Floor Support Requirements .........................................................................................38
20 Gauge Grandstand Chart - 2.66" Corrugation .............................................................................. 38
20 Gauge Grandstand Chart - 4.00" Corrugation .............................................................................. 39
Chapter 15 Flashing Support at Stiffeners ........................................................................................................40
Stiffener Flashing Support Instructions for Internal Universal Stiffeners ........................................... 40
Chapter 16 Air Flow Support Instructions .........................................................................................................41
Installation of Air Flow Supports ........................................................................................................ 41
Chapter 17 Warranty ............................................................................................................................................47
SEE PAGE 38 AND PAGE 39 FOR 20 GAUGE
FLOOR SUPPORT REQUIREMENTS.

4PNEG-22248' Diameter Bin Cor-Lok and Cut-Lok Flooring
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.

PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring 5
1. Safety
Safety Guidelines for Bins
Safety guidelines must be followed at all times. This manual is written to help you understand safe
operating procedures and problems that can be encountered by the operator and other personnel when
using this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction must be
consulted before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of
the equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets
stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling
and moving sidewall bundles.
ST-0035