GSi JS500 User manual

PNEG-1070-JS
JS500 15', 18', 21', 24', 27' and 30'
Diameter Commercial
Hopper Tanks
Installation Manual
PNEG-1070-JS
Date: 02-20-14

2 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any time
without notice.

Table of Contents
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 3
Contents
Chapter 1 Introduction ..........................................................................................................................................5
Chapter 2 Safety .....................................................................................................................................................6
Safety Guidelines .................................................................................................................................. 6
General Safety Statement ..................................................................................................................... 7
Safety Instructions ................................................................................................................................. 8
Safety Sign-Off Sheet ......................................................................................................................... 10
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 11
Chapter 3 Decals ..................................................................................................................................................12
Chapter 4 Foundation ..........................................................................................................................................16
12' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 16
12' Diameter Commercial Hopper Tank Foundation for 13-17 Rings ................................................. 17
15' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 18
15' Diameter Commercial Hopper Tank Foundation for 13-17 Rings ................................................. 19
18' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 20
18' Diameter Commercial Hopper Tank Foundation for 13-19 Rings ................................................. 21
21' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 22
21' Diameter Commercial Hopper Tank Foundation for 13-19 Rings ................................................. 23
24' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 24
24' Diameter Commercial Hopper Tank Foundation for 13-19 Rings ................................................. 25
27' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 26
27' Diameter Commercial Hopper Tank Foundation for 13-19 Rings ................................................. 27
30' Diameter Commercial Hopper Tank Foundation up to 12 Rings ................................................... 28
30' Diameter Commercial Hopper Tank Foundation for 13-19 Rings ................................................. 29
CHT Column Heights .......................................................................................................................... 30
Substructure Parts .............................................................................................................................. 31
Typical NCHT Column ........................................................................................................................ 32
Chapter 5 15'-24' Hopper Assembly ...................................................................................................................33
Hopper Section Assembly 15'-24' (4.57 m-7.32 m) Diameter Hopper Tanks ..................................... 33
18'-21' (5.49 m-6.40 m) 60° “X” Bracing Detail ................................................................................... 38
Chapter 6 27'-30' Hopper Assembly ...................................................................................................................39
Hopper Section Assembly 27'-30' (8.23 m-9.14 m) Diameter Hopper Tanks ..................................... 39
Chapter 7 Sidewall Assembly .............................................................................................................................43
Sidewall Erection Instructions ............................................................................................................. 43
Decal Sheet Placement ....................................................................................................................... 43
Chapter 8 Lifting Jack .........................................................................................................................................44
Lifting Jack Usage ............................................................................................................................... 44
Color Code Chart ................................................................................................................................ 45
Chapter 9 Hardware .............................................................................................................................................46
Identifying Bolt Grades ........................................................................................................................ 46
Hardware Identification Notes ............................................................................................................. 47
2.66" Commercial Tank Bolting Requirements 2 Stiffeners per Sidewall Sheet ................................. 51
Caulking Detail .................................................................................................................................... 52

Table of Contents
4 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
Chapter 10 Stiffeners ...........................................................................................................................................53
Commercial Stiffeners for 2.66" Corrugation ..................................................................................... 54
2.66'' Corrugation Commercial Stiffener Splice Details ..................................................................... 55
10 Gauge and 11 Gauge Stiffener Bearing Splice ............................................................................ 57
5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge Stiffener Bearing Splice ................................................. 58
Laminated Stiffener Splice 2.66" Corrugation .................................................................................... 59
Laminated to Universal Stiffener Splice 2.66" Corrugation ................................................................ 61
Stiffener to Sidewall Connections 3 Post Tanks ................................................................................ 62
Non-Laminated Stiffener to Sidewall Detail ....................................................................................... 63
Laminated Stiffener to Sidewall Detail ............................................................................................... 64
Universal Stiffener Starting Location 2.66" Reverse Corrugation Outside Stiffener Only .................. 65
Wind Ring Requirements ................................................................................................................... 66
Installing Wind Rings ......................................................................................................................... 66
Stiffener Shim Plate Detail (Use when Necessary) ........................................................................... 69
Chapter 11 Flashing Instructions (Optional) .....................................................................................................70
Chapter 12 Doors .................................................................................................................................................72
Access Door Weldment Assembly Hardware Package (PLS-41985) ................................................ 72
Chapter 13 Aeration .............................................................................................................................................73
Aeration Package (Optional) ............................................................................................................. 73
Chapter 14 Ladders .............................................................................................................................................77
Ladder Support Detail ........................................................................................................................ 77
Chapter 15 Hoisting .............................................................................................................................................79
Hoist Instructions ............................................................................................................................... 79
Chapter 16 Warranty ............................................................................................................................................83

PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 5
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.

6 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
2. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

2. Safety
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 7
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
Asownerand/oroperator,youareresponsibleto know what requirements,hazards,and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse
of the equipment.
This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp
edges with caution and always use proper protective clothing and equipment.

2. Safety
8 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations tothe equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Remove any
built-up grease, oil, and debris. Maintain Equipment
and Work Area

2. Safety
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 9
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands fromsharp edges on plastic
or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection

2. Safety
10 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and
safety procedures for this auger. This sign-off sheet is provided for your convenience and personal record
keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that
another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name

2. Safety
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 11
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wetstorage stain (rust) will develop when closelypackedbundles of galvanized material,suchassidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.

12 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
3. Decals
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fans orother air moving systems. Adequate ventilation and/or “makeup air” devices
should be provided for all powered air handling systems. The manufacturer does not recommend
the use of downward flow systems (suction). Severe roof damage can result from any blockage of
air passages. Running fans during high humidity/cold weather conditions can cause air exhaust
or intake ports to freeze.
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421

3. Decals
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 13
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and roof manway cover. If a decal has beendamaged or is missing in any of these
locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
DANGER
Keep clear of all augers.
DO NOT ENTER this bin!
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
Failure to heed these
warnings will result in
serious injury or death.
DC-GBC-1A
GSI GROUP, INC. 217-226-4421

3. Decals
14 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and roof manway cover. If adecal has been damaged or is missing in any of these
locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
WARNING
GSI GROUP, INC. 217-226-4421
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A

PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 15
Sidewall and stiffener gauge sheets
are not included in this manual.
They may be obtained by calling
GSI if they are not attached to the
front of this manual.
®

16 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
4. Foundation
12' Diameter Commercial Hopper Tank Foundation up to 12 Rings
Figure 4A

4. Foundation
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 17
12' Diameter Commercial Hopper Tank Foundation for 13-17 Rings
Figure 4B

4. Foundation
18 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
15' Diameter Commercial Hopper Tank Foundation up to 12 Rings
Figure 4C

4. Foundation
PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s 19
15' Diameter Commercial Hopper Tank Foundation for 13-17 Rings
Figure 4D

4. Foundation
20 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s
18' Diameter Commercial Hopper Tank Foundation up to 12 Rings
Figure 4E