Guldmann Gl5 User manual

GB/US    GL5mobilelifter

Vers401

 GL5mobilelifter

Itemnos:

553600 553690

553691 553692

553693 553694

553695 553696

100Purposeanduse3

1.01 .........Manufacturer ..................................................3

1.02 . . . . . . . . . Purpose and use of mobile lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.03 .........Important/warning ..............................................5

1.04 . . . . . . . . . Unpacking and preparation of the lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.05 .........Assembling lifter before use ......................................6

200DescriptionofFunctions8

2.01 .........Pictograms/labels ...............................................8

2.02 ........Operating GL5 mobile lifter ......................................10

2.03 .........Safety functions ..............................................10

2.04 . . . . . . . . . Recharging/connecting the lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.05 .........Connection of charger .........................................11

2.06 .........Accessories for the lifter ........................................12

300DismantlingandTransport12

3.01 .........Dismantling the lifter ...........................................12

3.02 .........How to transport the lifter? ......................................12

3.03 . . . . . . . . . How to package the lifter for transport? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

400Maintenanceandstorage12

4.01 .........Cleaning the lifter .............................................12

4.02 . . . . . . . . . Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.03 .........Long-term storage ............................................13

4.04 . . . . . . . . . How to prevent/avoid corrosion? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.05 . . . . . . . . . Maintenance which should be carried out by the owner? . . . . . . . . . . . . . . . 13

500ServiceandLifeSpan13

5.01 . . . . . . . . . Life span and servicing of lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.02 .........Battery and fuses ..............................................14

5.03 .........Troubleshooting ...............................................14

5.04 . . . . . . . . . Service check of the mobile lifter – Allround . . . . . . . . . . . . . . . . . . . . . . . . . 14

600TechnicalSpecications16

700         EC-DeclarationofConformity                                   17

 USAandcountriesoutsidetheEU                               18

A. ...........Users guide ..................................................18

B. ..........Warranty .....................................................18

100 Purposeanduse

101 Manufacturer

V. Guldmann A/S.

Graham Bells Vej 21-23A

DK - 8200 Aarhus N

Tlf. +45 8741 3100

Fax. +45 8741 3131

102 Purposeanduseofmobilelifter

Purpose

The Guldmann mobile lifter is a carefully designed, all-round lifter which

covers the needs of hospitals, nursing homes, institutions and private homes.

It can be used indoor whenever elderly and handicapped people have to be

lifted or moved. The lifter is equipped with Guldmann’s lifting hanger or with

another suitable hanger. It should be used at an approximate maximum of

walking speed. Accessories consist of Guldmann’s lifting slings in various

sizes and models.

Requirements

When a lifter is used in an institution or in the home care service, the

assumption is that it will be operated by qualied staff.

Use slings with 4-6 lifting straps designed for tting on Guldmann’s lifting

hanger as shown in the manual.

Liftingtoandfromasittingposition

When lifting from e.g. a wheelchair, move the lifter towards the person to be

lifted. Lifting boom and lifting hanger should be level with the chest and posi-

tioned above the middle of the thigh.

Position lifting hanger parallel to the user’s shoulders. Now t the lifting sling

to the lifting hanger. For instructions on how to t the sling, see the section

entitled “Fitting the lifting sling”.

Liftingtoandfromalyingpositioninbed

Position lifting boom and lifting hanger right over the bed. Now pull the lifter

back until the lifting boom and lifting hanger are positioned above the centre

of the person to be lifted. The lifting hanger and lifting boom should be paral-

lel with the person’s shoulders. Now t the lifting sling to the lifting hanger.

For instructions on how to t the sling, see section entitled “Fitting the lifting

sling”.

Workingwiththemobilelifter

To obtain a correct working posture when moving the lifter, the carer should

always, by placing one leg in front of the other, push the lifter in a forward

motion thus utilizing his/her body weight.

Turning the lifter should be carried out by two persons, otherwise, stand

alongside the lter and push on the side of the mast thereby minimising the

centre of rotation. It is a good idea to make the heaviest point of the lifter the

centre of rotation. If there is limited space, you can use your foot to push on

the chassis of the lifter in the direction you wish to turn.

Fittingtheliftingsling

Hook the top set of straps (from the back) to the hooks facing the user. Hook

the lower set of straps (from the legs) to the hooks facing away from the user.

Important!

Be careful when applying the lifting sling. Check that the straps have been

pulled completely through the rubber safety catch and into place in the lifting

hanger’s hooks before starting lifting the user.

Fromachair,wheelchairorothersittingpositions

Place lifting sling behind user’s back e.g. between the back of the chair and

the user’s back.

The centre band of the lifting sling should follow the user’s spine. As for the

slings type Active the strap showing the size of the sling should be opposite

the spine. Bring the leg straps along the outer thigh and then under the thigh

between the back of the knee and the hip.

Now cross the leg straps in front of the user.

All four straps are now ready to be mounted onto the lifting hanger.

Lyingpositioninbed,onamattressorontheoor

Turn the user on his side. Place the high back sling so that its upper edge is

ush with the top of the user’s head. Put the sling on the user so that the cen-

tre band follows the spine. Turn the user on his back and pull the sling out.

Bring the leg straps under the thigh and cross them over.

All four straps are now ready to be mounted onto the lifting hanger.

If in doubt about how to use the sling, please contact your supplier.

Guldmann cannot be held responsible for any faults or accidents that may

occur due to incorrect positioning of the lifting hanger, or for reasons of inade-

quate attention paid by helpers or the user.

103 Important/warning

• Read the user manual fully before using the lifter.

• Do not exceed the max. load.

• Use the lifter to lift persons only.

• Use the lifter on an even and level surface only.

• Only use a lifting hanger approved for use with the lifter.

• Don’t lift/turn the lifting hanger in vertical direction during the mounting of the

straps of the sling.

• Do not use the lifter where there is a risk of considerable amounts of water

continuously coming into direct contact with the lifter.

• When adjusting the legs of the lifter make sure that no persons stand close to

the legs due to the risk of being jammed.

• Do not run the lifter into persons or objects.

• Exchange of lifting motor/actuator according to the manufacturer’s instruc-

tions. See section 5.04, point 2

• In case of damage, do not use the lifter until authorised by qualied service

staff or the Guldmann service team.

104 Unpackingandpreparationofthelifter

Visualcheckoflifter

Should the packaging be damaged on

receipt, each part of the lifter must be

carefully examined for visible defects

or deciencies. In case of suspected

damage, do not use the lifter until

authorised by qualied service

staff or the Guldmann Service

Team.

Partslist:

• Push handle

• Upper part/mast

• Hand control

• Chassis

• User manual

• Charger

• 1 x Allen key M5

105 Assemblinglifterbeforeuse

Assemblingmast/chassis–electrical

Loosen screw tted to mast. Position mast in base. When mast is in as far as

it will go, tighten screw using an M5 Allen key. To dismantle, remove screw to

pull mast out of base. Retighten screw in mast.

Mountingofconnectorsformotorsandhandcontrol

Fit connectors for width adjustment motor and hand control in the mast.

Fittingactuator

Fasten the actuator using the attached bushing and screw with nut.

Tighten screw and nut and put on the nut protector.

Batteries

The batteries supplied with the lifter are not fully charged on delivery. Before

use, therefore, the lifter must be charged up. A full charge, which takes about

8 hours, is recommended.

Liftinghanger

The lifting hanger can be mounted on the mobile lifter without the use of any

tools.

1. Hold the lifting hanger in the right hand

and press the yellow button using the

thumb as shown. The slot on the lifting

hanger’s top cover must face up. (g. 1).

2. Insert the lifting hanger in the slot on the

side of the lifting hanger’s top cover.

(g. 2).

3. Check that the yellow button has returned

to its locked position by checking that it is

ush with the cover of the lifting hanger

and that the strap attachment can rotate

freely. (g. 3).

Fig1

Fig3

Fig2

200 DescriptionofFunctions

201 Pictograms/labels

Labelonmastoflifter

Labelsinadditiontothatshown:

• Max. load

Exampleofaserialnumberlabel

Part no. xxxxxx

Prod. date yyyy-mm-dd

Serial no. xx x x x

IP32 Lifter

IP44 Handcontrol

Duty Cycle max: 10% 2 min/18 min

Barcode 128C

www.guldmann.com

Mobile Lifter GL5

Warninglabel

PRIOR TO USE PLEASE READ INSTRUCTIONS

FOR PRECAUTIONARY STATEMENTS AND

DIRECTIONS FOR INSTALLATION AND USE.

Labelforcharginginput

24V. DC

CE-marking

Type B in accordance with EN 60601-1

Read instructions before use

Please don’t throw away with household rubbish, but recycle the product

202 OperatingGL5mobilelifter

Handcontrolandindicatorlamp

• The lifter switches on automatically when pressing the

hand control, and the green indicator lamp will light up

when lifter is switched on (see illustration in “Rechar-

ging” section).

• The lifter will switch off automatically approx. 1 min.

after use.

NB: If the emergency stop function has been acti-

vated, press the hand control twice.

Adjustmentofchassis/widthadjustment

• On GL5 mobile lifter the width adjustment of the chassis is operated via the

hand control.

• Use max. width setting when lifting to/from wide chairs, or as necessary when

lifting to/from bed, toilet and oor.

Useofbrakes

• The back castors are tted with brakes. Apply the brake by pushing the brake

pedal into the vertical position.

• To release the brake, push the brake pedal into the horizontal position.

• Do not apply brakes when lifting or lowering.

• Always apply brakes when parking.

203 Safetyfunctions

Only use the emergency stop and emergency lowering functions in emer-

gencies. Should it be necessary to apply the emergency/safety functions, the

supplier must be contacted prior to using the lifter again.

Activatingtheemergencystopfunction

Should the lifter not respond to the functions selected

on the hand control when it is in motion, press

emergency stop.

When the emergency stop function is applied, the

lifter ceases to function.

Switch the lifter on again by turning the emergency stop button in the direc-

tion of the arrow until it springs up. Press twice on the hand control and the

lifter is ready for operation.

Activatingtheemergencyloweringfunction

Should the lifter not lower

- press emergency lowering.

Continuous pressure on the red button “emergency

lowering” ensures that the lifting boom is lowered even

though the emergency stop is activated.

ma x

205 kg/450 lbs

ma x

205 kg/450 lbs

After having applied the emergency stop or the emergency lowering

functions, the fault must be rectied prior to using the lifter again.

204 Recharging/connectingthelifter

Recharging

• Recharge by using the accompanying charging unit.

• Recharge lifter every night or when it is not in use. This maintains the

batteries well and ensures a long life span.

• Recharging should be done when the green battery indicator lamp starts

ashing.

• When the lamp starts ashing, there will be sufcient electricity for

approx. 5 lifts after which the lifter will turn off automatically.

• The lamp on the charger lights up when it is in use.

• The charger will turn off automatically when lifter is fully

recharged.

• Recharging must not take place in wet rooms/bathrooms.

• Max. recharging time is approx. 8 hours.

Charger

• The charger can be placed on the wall next to a socket or on

the mast of the lifter thus always accompanying the lifter.

• The male connector of the charger can be connected to a short

extension cable which can be tted in the wall socket. If the

male connector has not been removed from the extension cable

when the lifter is moved, it will pull itself out of the extension

cable without damaging any of the cables.

To safeguard the charger against incorrect use, a male connector, matching

the mains supply system of the relevant country, has been tted to the mains

connection point, whereas the lifer connection point (24V DC) has been tted

with a female connector matching the lifer. The charger plug with the spiral

cable is connected to the charger socket labelled 24V DC on the mast.

205 Connectionofcharger

Rechargingindifferentareas

Lift charger out of bracket and place on a dry surface. Connect charger plug

to mains. Now insert the female connector into the lifter connection point for

recharging. This point is labelled 24V DC.

Should you wish to recharge the lifter in different places, hang charger on the

mast.

When charger is not in use, the mains cable should be wound round the

charger bracket.

Permanentchargingarea

Should you wish to park and recharge the lifter in one place only, the charger

can be mounted to the wall. Connect charger plug to mains socket.

Now connect female connector to lifter connection point for recharging. This

point is labelled 24V DC.

When charger is not in use, the spiral cable should be wound round the

charger bracket.

When the lifter has to be stored away, the charger should always be placed

on the lifter.

206 Accessoriesforthelifter

Liftingslings

Ask for special brochure from supplier or manufacturer.

300 DismantlingandTransport

301 Dismantlingthelifter

When the mast is lifted out of the base, the plug from the actuator should

always be connected to the mast. The battery box can be removed from the

mast before lifting the mast out of the base.

The battery box hangs unsupported on the mast. It is kept in position by the

plugs, so never turn the mast upside down when there are no plugs con-

nected to the mast.

302 Howtotransportthelifter?

The lifter can be dismantled for transport and storage, see section 3.1.

303 Howtopackagethelifterfortransport?

Guldmann recommends that the dismantled lifter is always transported in its

original packaging.

400 Maintenanceandstorage

401 Cleaningthelifter

Lifter and lifting hanger can be cleaned using a damp sponge. If the lifter is

dismantled and the battery box removed, the lifter can be washed using a soft

brush and soapy water.

The lifter should always be thoroughly wiped after washing.

Do not use chemicals or autoclaving to cleanse the lifter.

The charger must only be wiped using a dry cloth.

402 Storing

The lifter should be kept in a dry room, where the humidity does not exceed

70 per cent. This is why the lifter must never be kept in bathrooms and similar

areas.

403 Long-termstorage

The lifter should be stored in cool rooms e.g. a basement.

The lifter should not be stored at temperatures between 15 and 250 C due to

the risk of running the batteries down. These can, however, be recharged.

Guldmann Service Team recommends that the lifter is connected to the char-

ger during long-term storage.

404 Howtoprevent/avoidcorrosion?

The lifter should not be kept/remain in damp surroundings for long periods of

time. Water vapour might liquefy into water on the lifter, thus causing corro-

sion/rust in bearings as well as in the tubular steel frame.

The lifter should not be exposed to sudden cold or warmth. This means that

one should not take a cold lifter into e.g a hot bathroom.

In swimming baths and bathrooms where strong gasses may be present, the

lifter is particularly exposed to corrosion and should always be removed from

such places after use.

405 Maintenancewhichshouldbecarriedoutbytheowner?

The pivot points on the width adjustment mechanism on GL5 mobile lifter

should be lubricated using thin lubricating oil every six months or as required.

500 ServiceandLifeSpan

501 Lifespanandservicingoflifter

According to the international standard EN/ISO 10535 “Hoist for the transfer

of disabled persons - Requirements and test methods” a safety inspection of

the lifter must be performed at least once a year.

The lifter has an expected life span of 15 years. Its life span is estimated

on the basis of correct use, cleaning and maintenance, plus annual service

checks and maintenance carried out by qualied service engineers of the

Guldmann Service Team.

The lifter must then be assessed by qualied service staff as to its future use.

The lifter is controlled by a microprocessor PC board which can be damaged

if it is being touched without the necessary measures. Therefore the electro-

nics must only be serviced by qualied technicians.

Spare parts lists and drawings are available from manufacturer or supplier.

502 Batteryandfuses

Change of batteries and fuses should be carried out by a service engineer or

by the Guldmann Service Team.

503 Troubleshooting

1 Doesthegreenlamponthelifterlightupwhenthehandcontrolis

activated?

Yes see point 3

No see point 2

2 Isemergencystopactivated?

Yes turn emergency stop in the direction of the arrow and press twice

on the hand control

No see point 3

3 Istheconnectorfortheliftingmotortted?

Yes see point 4

No t connector

4 Istheconnectorforthehandcontroltted?

Yes replace hand control

No t connector

5 Iswidthadjustmentofthelegsmalfunctioning?

Yes see point 7

No see point 6

6 Istheconnectorforthegearmotortted?

Yes replace hand control

No t connector

7 Hasliftspeedreduced?

Yes see point 8

8 Doesthelamponthechargingunitlightupwhenitisconnected/does

thegreenlamponthelifterblink?

Yes recharge lifter

No replace charging unit and batteries if necessary

If the fault cannot be corrected using the information above, please call

the Guldmann Service Team.

504 Servicecheckofthemobilelifter–Allround

During the inspection a service report shall be made, describing

what has been checked and exchanged.

Worn or defective parts shall be replaced by new spareparts from

V. Guldmann A/S.

1 Visualcheckoftheproduct

• Check the product for wear and tear

• Check the product for any deformity

• Check that the product does not show any other diciencies.

2 Liftingmotor/actuator

• Check the lifting motor/actuator for visible outer damage and leaking oil as

well as any abnormal sound during operation.

• According to the manufacturer’s instructions the lifting motor/actuator

shall be exchanged after 11.000 cycles or at least every 5 years.

3 Testoftheproduct,asduringnormaluse

• Check all functions on the product, with and without load,

(Ie. Up, down, forward, backward, out and in).

• Check the emergency lowering is operational.

• Check the emergency stop is operational.

• Check the charging indicator is operational.

4 Checktheelectricalconditionoftheproducts

• Check the batteries and measure the:

• Input/Voltage

• Output/Voltage

• Check electrical functions and signals

• Check all wirings for errors and defects

• Check wire lead-ins

• Check all possible conections, plugs etc.

5 Checkthemechanicalconditionofttheproduct

• Clean the product for dirt and other impurities

• Inspect and evaluate the vital parts of the product

• Exchange defective and worn parts of the product

• Check and tighten all moving parts

• Grease the product.

6 Point3iscarriedoutonemoretimeasacontrolfunction

7 Havenewerrorsorproblemsariseninpoint7?

• If new problems have arisen, go back to point 3

• If no problems have arisen, nish the inspection.

8 Whenaserviceinspectionincludingserviceworkorexchangeofcom-

ponentshastakenplace,thenalcheckshouldcompriseaweighttest

withtheproduct’snominalload

600 TechnicalSpecications

A.....................64 mm *

B....................143 mm *

C...................2013 mm *

D...................1232 mm *

E....................229 mm

F....................518 mm

G...................1322 mm

H min/max . . . . . . . .664/1967 mm *

I min/max . . . . . . . . .456/1759 mm *

J min/max . . . . . . . . . .572/994 mm

K min/max . . . . . . . . 695/1111 mm *

L ....................212 mm

M....................889 mm

* If wheels Ø 80 mm are used, deduct 25 mm

700

Lifting capacity GL5 .......................................155 kg

Lifting capacity GL5 ........................................ 205 kg

Turning radius of GL5 mobile lifter at min.

and max. width adjustment. . . . . . . . . . . . . . . . . . . . . . . . 1295 and 1388 mm

Hand control:

Operating power on pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,3 N

Weight

GL5 mobile lifter incl. lifting hanger excl. lifting sling . . . . . . . . . . . . . . . 44,5 kg

GL5 mobile lifter — chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22,0 kg

Mast and lifting boom incl. battery case . . . . . . . . . . . . . . . . . . . . . . . . 21,0 kg

Lifting hanger ............................................. 1,7 kg

Soundlevelaccto3746

Lifting motor .............................................48 dB(A)



Protectionclass

Mobile lifter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 32

Hand control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 44

Electricaldata

Connection between charging unit and Mobile lifter . . . . . . . . . . . . . . 24V DC

Consumption/power of actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 VA

Charging unit, fully automatic . . . . . . . . . . . . . . 230V/115 V, 24V DC/340mAh

Charging time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. 8 hours

Batteries, sealed and maintenance free . . . . . . . . . . . . . . . 4 pcs. 12V/2,1 Ah

Safetyfunctions

Battery protection for insufcient voltage . . . . . . . . . . . . . . . . Yes, disconnects

if voltage is insufcient

Permissible connection time

(work/break in percentages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/18

700 EC-DeclarationofConformity

The product is manufactured in compliance with the Council Directive

93/42/EEC of June 14th 1993, including amendments, as medical device

class 1

 USAandcountriesoutsidetheEU

A Usersguide

Before using the product, read the entire operation manual

including warranty.

B WARRANTY

Guldmann warrants its equipment is free from material defects under normal

use, and will perform substantially in accordance with the specications set

forth in documentation provided with the equipment.

This express warranty shall be in effect for one year from the date of original

purchase and installation (the “Warranty Period”). If a valid claim is made

during the Warranty Period for malfunction or equipment defect, Guldmann

will repair or replace the equipment at no additional cost to you. Guldmann

retains sole discretion as to whether the equipment will be repaired or repla-

ced.

This warranty shall be null and void if the equipment is operated and main-

tained in any manner inconsistent with its intended use or the instructions

provided with the product. Further, in order for the warranty to remain in effect

for the full Warranty Period, all service to the equipment must be provided

by a Guldmann designated technician. Any parts or components repaired or

replaced by a Guldmann designated technician will be guaranteed for the

remainder of the Warranty Period.

The warranty does not cover any part of the equipment which has been sub-

ject to damage or abuse by the user or others. The warranty does not cover

any part of the equipment which has been altered or changed in any way by

the user or others. Guldmann does not warrant that the lifting device functions

will meet your requirements, be uninterrupted or error free.

The warranty set forth is in lieu of all other express and implied warranties,

whether oral, written or implied, and the remedies set forth above are your

sole and exclusive remedies. Only an authorized ofcer of Guldmann may

make modications to this warranty, or additional warranties binding on Guld-

mann. Accordingly, additional statements such as advertising or presentati-

ons, whether oral or written, do not constitute warranties by Guldmann.

ServiceorRepair

Contact Guldmann Repair for an authorization to return any defective item

during the Warranty Period. You will be provided with a return authorization

number and address for returning the item for warranty service or replace-

ment. Do not return items to Guldmann under warranty without receiving a

Return Authorization Number.

If mailing the item, pack it carefully in a sturdy carton to prevent damage.

Include your Return Authorization Number, a brief description of the problem

and your return address and phone number. Guldmann does not assume the

risk of loss or damage while in transit, so it is recommended you insure the

package.

VGuldmannA/S

Corporate Ofce:

Graham Bells Vej 21-23A

DK-8200 Aarhus N

Tlf. +45 8741 3100

Fax +45 8741 3131

[email protected]

www.guldmann.dk

GuldmannInc

5525 Johns Road

Suite 905

Tampa, FL 33634

Tel. 800 664 8834

Tel. 813 880 0619

Fax 813 880 9558

[email protected]

www.guldmann.net

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