Guldmann Glhd User manual

GB . . . . . . .Guldmann mobile lifter

Vers. 2.00

Guldmann mobile lifter

Item nos:

11220-xxx

11230-xxx

1.00.........PurposeandUse..............................................3

1.01.........Manufacturer..................................................3

1.02.........PurposeandUseofHoist........................................3

1.03.........Important/warning ..............................................5

1.04 . . . . . . . . . Unpacking and preparation of the hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.05.........Assemblinghoistbeforeuse......................................6

2.00.........DescriptionofFunctions .......................................7

2.01.........Pictograms/labels...............................................7

2.02 . . . . . . . . . Operating mobile hoist GL2 and GL3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.03.........Safetyfunctions ...............................................9

2.04 .........Recharging/connectingthehoist..................................10

2.05.........Connectionofcharger .........................................11

2.06.........Accessoriesforthehoist........................................11

3.00.........DismantlingandTransport.....................................11

3.01.........Dismantlingthehoist ..........................................11

3.02.........Howtotransportthehoist?......................................11

3.03 . . . . . . . . . How to package the hoist for transport? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.00.........Maintenanceandstorage......................................12

4.01 .........Cleaningthehoist .............................................12

4.02 . . . . . . . . . Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.03 .........Long-termstorage ............................................12

4.04 .........Howtoprevent/avoidcorrosion?..................................12

4.05 . . . . . . . . . Maintenance which should be carried out by the owner? . . . . . . . . . . . . . . . 12

5.00.........ServiceandLifeSpan ........................................13

5.01 . . . . . . . . . Life span and servicing of hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.02.........Batteryandfuses..............................................13

5.03.........Troubleshooting...............................................14

5.04 . . . . . . . . . Service check of the mobile hoist – Allround. . . . . . . . . . . . . . . . . . . . . . . . . 14

6.00 . . . . . . . . . Technical Specications ......................................16

7.00 . . . . . . . . . EC-Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.00 Purpose and Use

1.01 Manufacturer

V. Guldmann A/S

Graham Bells Vej 21-23A

DK - 8200 Århus N

Tel. +45 8741 3100

Fax. +45 8741 3131

1.02 Purpose and Use of Hoist

Purpose

The Guldmann mobile hoist is a carefully designed, all-round hoist which

covers the needs of hospitals, nursing homes, institutions and private homes.

It can be used wherever elderly and handicapped people have to be lifted or

moved. The hoist is equipped with Guldmann’s padded lifting hanger made of

rustproof materials. It should be used at an approximate maximum of walking

speed. Accessories consist of Guldmann’s lifting slings in various sizes and

models.

Requirements

When a hoist is used in an institution or in the home care service, the

assumption is that it will be operated by qualied staff.

Use slings with 4-6 lifting straps designed for use with hooks of min. Ø 8 mm.

Lifting to and from a sitting position

When lifting from e.g. a wheelchair, move the hoist towards the person to be

lifted. Lifting boom and lifting hanger should be level with the chest and posi-

tioned above the middle of the thigh.

Position lifting hanger parallel to the user’s shoulders. Now t the lifting sling

to the lifting hanger. For instructions on how to t the sling, see the section

entitled “Fitting the lifting sling”.

Lifting to and from a lying position in bed

Position lifting boom and lifting hanger right over the bed. Now pull the hoist

back until the lifting boom and lifting hanger are positioned above the centre

of the person to be lifted. The lifting hanger and lifting boom should be paral-

lel with the person’s shoulders. Now t the lifting sling to the lifting hanger.

For instructions on how to t the sling, see section entitled “Fitting the lifting

sling”.

Working with the mobile hoist

To obtain a correct working posture when moving the hoist, the carer should

always, by placing one leg in front of the other, push the hoist in a forward

motion thus utilizing his/her body weight.

Turning the hoist should be carried out by two persons, otherwise, stand

alongside the hoist and push on the side of the mast thereby minimising the

centre of rotation. It is a good idea to make the heaviest point of the hoist the

centre of rotation. If there is limited space, you can use your foot to push on

the chassis of the hoist in the direction you wish to turn.

Fitting the lifting sling

Hook the top set of straps (from the

back) to the hooks facing the user.

Hook the lower set of straps (from

the legs) to the hooks facing away

from the user.

From a chair, wheelchair or other

sitting positions

Place lifting sling behind user’s back

e.g. between the back of the chair

and the user’s back.

The centre band of the lifting sling

should follow the user’s spine. As

for the slings type Active the strap

showing the size of the sling should

be opposite the spine. Bring the leg straps along the outer thigh and then

under the thigh between the back of the knee and the hip.

Now cross the leg straps in front of the user.

All four straps are now ready to be mounted onto the lifting hanger.

Lying position in bed, on a mattress or on the oor

Turn the user on his side. Place the high back sling so that its upper edge is

ush with the top of the user’s head. Put the sling on the user so that the cen-

tre band follows the spine. Turn the user on his back and pull the sling out.

Bring the leg straps under the thigh and cross them over.

All four straps are now ready to be mounted onto the lifting hanger.

If in doubt about how to use the sling, please contact your supplier.

Guldmann cannot be held responsible for any faults or accidents that may

occur due to incorrect positioning of the lifting hanger, or for reasons of inade-

quate attention paid by helpers or the user.

1.03 Important/warning

• Read the user manual fully before using the hoist.

• Do not exceed the max. load of 150 kg.

• Use the hoist to lift persons only.

• Use the hoist on an even and level surface only.

• Only use a lifting hanger approved for use with the hoist.

• Don’t lift/turn the lifting hanger in vertical direction during the mounting of the

straps of the sling.

• Do not use the hoist where there is a risk of considerable amounts of water

continuously coming into direct contact with the hoist.

• When adjusting the legs of the hoist make sure that no persons stand close

to the legs due to the risk of being jammed.

• Do not run the hoist into persons or objects.

• Exchange of lifting motor/actuator according to the manufacturer’s instruc-

tions. See section 5.04, point 2

• In case of damage, do not use the hoist until authorised by qualied service

staff or the Guldmann service team.

1.04 Unpacking and preparation of the hoist

Visual check of hoist

Should the packaging be damaged on receipt, each part of the hoist must be

carefully examined for visible defects or deciencies. In case of suspected

damage, do not use the hoist until authorised by qualied service staff or the

Guldmann Service Team.

Parts list:

• Push handle

• Lifting hanger

• Upper part/mast

• Hand control

• Holder for hand control

• Chassis

• Charger Allen key

M5 x 2

1.05 Assembling hoist before use

Assembling mast/chassis – electrical

Loosen screw  tted to mast. Position mast in base.

When mast is in as far as it will go, tighten screw using

an M5 Allen key. To dismantle, remove screw to pull

mast out of base.

Assembling steering lever and mast/chassis

– manual

Adjust legs outwards. Position mast in base. When mast is in as far as it will

go, tighten the Allen screw. Bring the steering lever down over the steering

lever plate and tighten.

Mounting of connectors for motors and hand control

Fit connectors for width adjustment motor, actuator and hand control in the

mast.

Mounting of holder for hand control

Clean surfaces with the attached cleaning tissue. Remove the protective foil.

Stick the holder on to the mast or the lifting boom of the mobile hoist.

The holder is not ready to be used until after 3 days.

Fitting actuator

Fasten the actuator using the attached bushing and screw with nut.

Tighten screw and nut and put on the nut protector.

Batteries

The batteries supplied with the hoist are not fully charged on delivery. Before

use, therefore, the hoist must be charged up. A full charge, which takes about

8 hours, is recommended.

Fit lifting hanger to lifting boom as shown.

The hoist is now ready for use.

lifting hanger

2.00 Description of Functions

2.01 Pictograms/labels

Label on mast of hoist

Labels in addition to that shown:

• Max. load

User Guide

HAND CONTROL

• Press to lift

• Press to lower

• Press to open legs

• Press to close legs

NB! Adjustment of legs is

manual on Guldmann Mobile

Hoist 2.

BRAKES

• Do not apply brakes when

lifting and lowering.

•Always apply brakes when

parking and lifting from a

sloping surface

RECHARGING

•Recharge overnight or when

not in use.

•Green battery indicator is on

when hoist is in use.

•Recharging is urgently required

when green indicator flashes.

Hereafter hoist only allows 5

lifts.

•Charger switches off

automatically.

REMEMBER TO TAKE THE MAINS

PLUG OUT OF THE SOCKET

BEFORE USING THE HOIST

AGAIN.

AFTER USE, THE HOIST IS

SWITCHED OFF AUTOMATICALLY.

IF THE HOIST

DOES NOT STOP - PRESS

IF THE HOIST

DOES NOT LOWER - PRESS

Always read user’s manual

before use.

Example of a serial number label

V.Guldmann A/S, Graham Bells Vej 21-23A

DK-8200 Århus N, Tel. +45 8741 3100

11220, 11230, 11240: Mobile lifter

No. 11xxx-xxxx-xxxx

Warning label

PRIOR TO USE PLEASE READ INSTRUCTIONS

FOR PRECAUTIONARY STATEMENTS AND

DIRECTIONS FOR INSTALLATION AND USE.

Label for charging input

24V. DC

CE-marking

Type B in accordance with EN 60601-1

Read instructions before use

Please don’t throw away with household rubbish, but recycle the product

2.02 Operating mobile hoist GL2 and GL3

Hand control and indicator lamp

The hoist switches on automatically when pressing the

hand control, and the green indicator lamp will light up

when hoist is switched on (see illustration in “Rechar-

ging” section).

The hoist will switch off automatically approx. 1 min.

after use.

NB: If the emergency stop function has been activated,

press the hand control twice.

Adjustment of chassis/width adjustment

• Adjusting the width of the mobile hoist GL2 chassis should be carried out as

follows: stand alongside the hoist and pull/push handle to adjust chassis to

the desired position.

• Use max. width setting when lifting to/from wide chairs, or as necessary when

lifting to/from bed, toilet and  oor.

• On mobile hoist GL3, chassis width is adjusted via the hand control.

Use of brakes

• The back castors are  tted with brakes. Apply the brake by pushing the brake

pedal into the vertical position.

• To release the brake, push the brake pedal into the horizontal position.

• Do not apply brakes when lifting or lowering.

• Always apply brakes when parking.

2.03 Safety functions

Only use the emergency stop and emergency lowering functions in emer-

gencies. Should it be necessary to apply the emergency/safety functions, the

supplier must be contacted prior to using the hoist again.

Activating the emergency stop function

Should the hoist not respond to the functions selected on

the hand control when it is in motion, press emergency

stop.

When the emergency stop function is applied, the hoist

ceases to function.

Switch the hoist on again by turning the emergency stop button in the direc-

tion of the arrow until it springs up. Press twice on the hand control and the

hoist is ready for operation.

Activating the emergency lowering function

Should the hoist not lower

- press emergency lowering.

Continuous pressure on the red button “emergency

lowering” ensures that the lifting boom is lowered even

though the emergency stop is activated

After having applied the emergency stop or the emergency lowering

functions, the fault must be recti ed prior to using the hoist again.

2.04 Recharging/connecting the hoist

Recharging

• Recharge by using the accompanying charging unit.

• Recharge hoist every night or when it is not in use. This maintains the

batteries well and ensures a long life span.

• Recharging should be done when the green battery indicator lamp starts

 ashing.

• When the lamp starts  ashing, there will be suf cient electricity for

approx. 5 lifts after which the hoist will turn off automatically.

• The lamp on the charger lights up when it is in use.

• The charger will turn off automatically when hoist is fully

recharged.

• Recharging must not take place in wet rooms/bathrooms.

• Max. recharging time is approx. 8 hours.

Charger

• The charger can be placed on the wall next to a socket or on

the mast of the hoist thus always accompanying the hoist.

• The male connector of the charger can be connected to a short

extension cable which can be  tted in the wall socket. If the

male connector has not been removed from the extension cable

when the lifter is moved, it will pull itself out of the extension

cable without damaging any of the cables.

To safeguard the charger against incorrect use, a male connector, matching

the mains supply system of the relevant country, has been  tted to the mains

connection point, whereas the hoist connection point (24V DC) has been

 tted with a female connector matching the hoist. The charger plug with the

spiral cable is connected to the charger socket labelled 24V DC on the mast.

2.05 Connection of charger

Recharging in different areas

Lift charger out of bracket and place on a dry surface. Connect charger plug

to mains. Now insert the female connector into the hoist connection point for

recharging. This point is labelled 24V DC.

Should you wish to recharge the hoist in different places, hang charger on the

mast.

When charger is not in use, the mains cable should be wound round the

charger bracket.

Permanent charging area

Should you wish to park and recharge the hoist in one place only, the charger

can be mounted to the wall. Connect charger plug to mains socket.

Now connect female connector to hoist connection point for recharging. This

point is labelled 24V DC.

When charger is not in use, the spiral cable should be wound round the

charger bracket.

When the hoist has to be stored away, the charger should always be placed

on the hoist.

2.06 Accessories for the hoist

Lifting slings

Ask for special brochure from supplier or manufacturer.

3.00 Dismantling and Transport

3.01 Dismantling the hoist

When the mast is lifted out of the base, the plug from the actuator should

always be connected to the mast. The battery box can be removed from the

mast before lifting the mast out of the base.

The battery box hangs unsupported on the mast. It is kept in position by the

plugs, so never turn the mast upside down when there are no plugs con-

nected to the mast.

3.02 How to transport the hoist?

The hoist can be dismantled for transport and storage, see section 3.1.

3.03 How to package the hoist for transport?

Guldmann recommends that the dismantled hoist is always transported in its

original packaging.

4.00 Maintenanceandstorage

4.01 Cleaningthehoist

Hoist and lifting hanger can be cleaned using a damp sponge. If the hoist is

dismantled and the battery box removed, the hoist can be washed using a

soft brush and soapy water.

The hoist should always be thoroughly wiped after washing.

Do not use chemicals or autoclaving to cleanse the hoist.

The charger must only be wiped using a dry cloth.

4.02 Storing

The hoist should be kept in a dry room, where the humidity does not exceed

70 per cent. This is why the hoist must never be kept in bathrooms and

similar areas.

4.03 Long-termstorage

The hoist should be stored in cool rooms e.g. a basement.

The hoist should not be stored at temperatures between 15 and 250 C due to

the risk of running the batteries down. These can, however, be recharged.

Guldmann Service Team recommends that the hoist is connected to the char-

ger during long-term storage.

4.04 Howtoprevent/avoidcorrosion?

The hoist should not be kept/remain in damp surroundings for long periods

of time. Water vapour might liquefy into water on the hoist, thus causing cor-

rosion/rust in bearings as well as in the tubular steel frame.

The hoist should not be exposed to sudden cold or warmth. This means that

one should not take a cold hoist into e.g a hot bathroom.

In swimming baths and bathrooms where strong gasses may be present, the

hoist is particularly exposed to corrosion and should always be removed from

such places after use.

4.05 Maintenancewhichshouldbecarriedoutbytheowner?

The two xing points of the actuator as well as the spindles of the width

adjustment motor on mobile hoist GL3 should be lubricated using thin lubrica-

ting oil every six months or as required.

5.00 Service and Life Span

5.01 Life span and servicing of hoist

According to the international standard EN/ISO 10535 “Hoist for the transfer

of disabled persons - Requirements and test methods” a safety inspection of

the hoist must be performed at least once a year.

The hoist has an expected life span of 15 years. Its life span is estimated

on the basis of correct use, cleaning and maintenance, plus annual service

checks and maintenance carried out by qualied service engineers of the

Guldmann Service Team.

The hoist must then be assessed by qualied service staff as to its future use.

The hoist is controlled by a microprocessor PC board which can be damaged

if it is being touched without the necessary measures. Therefore the electro-

nics must only be serviced by qualied technicians.

Spare parts lists and drawings are available from manufacturer or supplier.

5.02 Battery and fuses

Change of batteries and fuses should be carried out by a service engineer or

by the Guldmann Service Team.

5.03 Troubleshooting

1 Does the green lamp on the hoist light up when the hand control is

activated?

Yes see point 3

No see point 2

2 Is emergency stop activated?

Yes turn emergency stop in the direction of the arrow and press twice

on the hand control

No see point 3

3 Is the connector for the lifting motor tted?

Yes see point 4

No t connector

4 Is the connector for the hand control tted?

Yes replace hand control

No t connector

5 Is width adjustment of the legs malfunctioning?

Yes see point 7

No see point 6

6 Is the connector for the gear motor tted?

Yes replace hand control

No t connector

7 Has lift speed reduced?

Yes see point 8

8 Does the lamp on the charging unit light up when it is connected/does

the green lamp on the hoist blink?

Yes recharge hoist

No replace charging unit and batteries if necessary

If the fault cannot be corrected using the information above, please call

the Guldmann Service Team.

5.04 Service check of the mobile hoist – Allround

During the inspection a service report shall be made, describing

what has been checked and exchanged.

Worn or defective parts shall be replaced by new spareparts from

V. Guldmann A/S.

1 Visual check of the product

• Check the product for wear and tear

• Check the product for any deformity

• Check that the product does not show any other diciencies.

2 Lifting motor/actuator

• Check spline ring integrity, lifting the boom gently until end stop is detected.

• According to the manufacturer’s instructions the lifting motor/actuator

shall be exchanged after 11.000 cycles or at least every 5 years.

3 Test of the product, as during normal use

• Check all functions on the product, with and without load,

(Ie. Up, down, forward, backward, out and in).

• Check the emergency lowering is operational.

• Check the emergency stop is operational.

• Check the charging indicator is operational.

4 Dismantle the cover/fence

5 Check the electrical condition of the products

• Check the batteries and measure the:

• Input/Voltage

• Output/Voltage

• Check electrical functions and signals

• Check all wirings for errors and defects

• Check wire lead-ins

• Check all possible conections, plugs etc.

6 Check the mechanical condition oft the product

• Clean the product for dirt and other impurities

• Inspect and evaluate the vital parts of the product

• Exchange defective and worn parts of the product

• Check and tighten all moving parts

• Grease the product.

7 Mount the cover/fence

8 Point 3 is carried out one more time as a control function

9 Have new errors or problems arisen in point 7?

• If new problems have arisen, go back to point 3

• If no problems have arisen, nish the inspection.

10 When a service inspection including service work or exchange of com-

ponents has taken place, the nal check should comprise a weight test

with the product’s nominal load.

6.00 Technical Specications

700

A.....................75mm*

B....................143 mm *

C...................1232mm

D...................1377mm*

E....................658mm

F....................720mm

G....................805mm*

H....................463 mm

I....................1085mm

J....................265mm

K...................1890mm*

L....................440 mm

M...................1915mm*

N....................720mm

O................ 550-960mm

P............... 670-1080mm

* If wheels Ø 80 mm are used, deduct 20 mm.

If wheels Ø 50 mm are used, deduct 59 mm

Lifting capacity GL2 and GL3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 kg

LiftingcapacityGLHD ...................................... 200kg

Mobile hoist GL2 and 3, min. and max.

dimensions for angling of chassis, external. . . . . . . . . . . . . . .670 to 1070 mm

Mobile hoist GL2 and GL3 turning radius

at min. and max. leg settings. . . . . . . . . . . . . . . . . . . . . . . 1285 and 1335 mm

Hand control:

Operating power on pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,6 N

Weight

Mobile hoist GL2 incl. lifting hanger excl. lifting sling . . . . . . . . . . . . . . 42.0 kg

Mobile hoist GL3 incl. lifting hanger excl. lifting sling . . . . . . . . . . . . . . 43.0 kg

Mobile hoist GL2 - chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.5 kg

Mobile hoist GL3 - chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17.5 kg

Mast and lifting boom incl. battery case . . . . . . . . . . . . . . . . . . . . . . . .22.5 kg

Liftinghanger............................................. 2.0kg

Sound level acc. to 3746

Liftingmotor.............................................48 dB(A)

Protection class

Mobilehoist............................................... IP32

Hand control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 20

Microswitches of hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 67

Electrical data

Connection between charging unit and Mobile hoist. . . . . . . . . . . . . . 24V DC

Consumption/power of actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 VA

Charging unit, fully automatic . . . . . . . . . . . . . . 230V/115 V, 24V DC/340mAh

Charging time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. 8 hours

Batteries, sealed and maintenance free . . . . . . . . . . . . . . . 4 pcs. 12V/2.1 Ah

Safety functions

Battery protection for

insufcient voltage .................................Yes,disconnects

if voltage is insufcient

Permissible connection time

(work/break in percentages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/90

7.00 EC-Declaration of Conformity

EC-DECLARATION OF CONFORMITY

Manufacturer V. Guldmann A/S

Graham Bells Vej 21-23A

DK-8200 Aarhus N

EAN country code: 57

EAN distribution No.: 07287

Phone +45 8741 3151

Fax +45 8741 3131

Representative Company

Address

Country

Phone

Hereby declare that Product Guldmann Mobile Hoist GL2, GL3 & GLHD

Type No. XXXXX-YYYY-ZZZZ x)

x) XXXXX: Reference No. of the product, YYYY: Serial No. of the product in the production year, ZZZZ: Production year

was manufactured in conformity with the provisions in according

to the Council Directive 93/42/EEC of 14. June 1993 Class 1

•EN 10535: Hoists for the transfer of disabled persons

- requirements and test methods

•EN 60601-1-1: Medical electrical equipment

- Part 1-1: General requirements for safety

•EN 60601-1-2: Medical electrical equipment

- Part 1: General requirements for safety

- 2: Collateral standard: Electromagnetic compatibility

Skejby, 11.08.2009

Place and day of issue

Product responsible Technical Manager

V. Guldmann A/S

Corporate Ofce:

Graham Bells Vej 21-23A

DK-8200 Århus N

Tlf. +45 8741 3100

Fax +45 8741 3131

[email protected]

www.guldmann.dk

Guldmann Inc.

5525 Johns Road

Suite 905

Tampa, FL 33634

Tel. 800 664 8834

Tel. 813 880 0619

Fax 813 880 9558

[email protected]

www.guldmann.net

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