Hach ORBISPHERE 366 Series Quick manual

DOC024.98.93000
ORBISPHERE Model 366x
ATEX
03/2020, Edition 8
Basic User Manual
Basis-Benutzerhandbuch
Manuale di base per l'utente
Manuel d'utilisation simplifié
Manual básico del usuario
Základní návod k použití
Grundlæggende brugerhåndbog
Basisgebruikershandleiding
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Начальное руководство пользователя
Alapvető felhasználói útmutató

Table of Contents
English..............................................................................................................................3
Deutsch.......................................................................................................................... 30
Italiano............................................................................................................................ 61
Français......................................................................................................................... 91
Español........................................................................................................................ 120
Čeština......................................................................................................................... 150
Dansk............................................................................................................................178
Nederlands................................................................................................................. 206
Српски......................................................................................................................... 236
Русский........................................................................................................................265
Magyar......................................................................................................................... 296
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Table of Contents
1 Specifications on page 3
2 Expanded manual version on page 5
3 General information on page 5
4 Installation on page 10
5 Operating instructions on page 20
6 ATEX 3660 operating software on page 22
7 Calibration on page 25
8 Troubleshooting on page 28
Section 1 Specifications
Specifications are subject to change without notice.
1.1 Instrument specifications
Specification Details
Intrinsic safety certification 3660EX LCIE 03 ATEX 6354 X II (1)/1 G EX [ia Ga] ia IIC T6 Ga
Intrinsic safety certification 3662EX LCIE 03 ATEX 6004 X II 1 G EX ia IIC T4 Ga
Power requirements 3660EX 95 -130 VAC @ 50/60 Hz; 207-253 VAC @ 50/60 Hz
Power requirements 3662EX 6.5 - 13.5 VDC @ 50 mA maximum current; 20 mA current output
via safety barrier
Power consumption 3660EX 20 VA
Power consumption 3662EX 0.8 W
Serial output 3660EX (safe area) RS-232 or RS-485: Baud rate: 9600; Stop Bit: 1; Start Bit: 0; Parity:
None
Serial output 3662EX (safe area) RS-485: Baud rate: 9600; Stop Bit: 1; Start Bit: 0; Parity: None
Current output, safe area (3660EX only) 0–20 mA or 4–20 mA, isolated, Rmax = 500 Ω
Current output 3660EX (hazardous area) 0–20 mA or 4–20 mA, non-isolated, Rmax = 350 Ω, short circuit
current limited to 150 mA
Current output 3662EX (hazardous area) 0–20 mA or 4–20 mA, non-isolated, Rmax = 100 Ω, short circuit
current limited to 212 mA
Voltage output (hazardous area) 3662EX
only
0–2 V, non-isolated, Rmin = 100 kΩ
Alarm relays (safe area) 3660EX only High and Low relays, NO and NC contacts, rating:
Current: 2A; Voltage: 125 V; Power: 50 W / 50 VA; Hysteresis: ±1%
of high or low limit
System relay NO and NC contacts rating: Current: 2A; Voltage: 125 V; Power:
50 W / 50 VA
Operating limits 0 to 45 °C
Dimensions (W x H x D) 200 mm x 200 mm x 90 mm
Weight 2.5 kg
Enclosure rating IP 65 / NEMA 4, all stainless steel
EMC requirements (3660EX & 3662EX) EN 61326
Exproof requirements (3660EX and
3662EX)
EN 60079-0; EN 60079-11
English 3

1.2 Customer supplied cable requirements
"Safe" area analog output, alarm output, and RS-232 or RS-485 cables are "control" cables (that is,
not power cables). They must be shielded cables that meet the specifications below:
Table 1 Safe area analog and alarm output cable
External diameter ≥ 4 mm; ≤ 6 mm
Wire (core) area 0.14–0.25 mm2 (26–24 AWG)
Insulation PVC
Nominal voltage 250 V
Absolute maximum voltage 1200 V
Absolute maximum current 1.5–2.5 A
Wire resistance 70–140 Ω/km
Capacitance @ 800 Hz wire: 100 pF/m; screen: 240 pF/m
Table 2 Hazardous area analog recorder output and RS-485 cable
Maximum length 1000 m
Number of wires 2 (twisted cable for RS-485)
External diameter 6.5 mm max
Wire (core) area 0.5 mm2 (20 AWG) or more
Insulation PVC
Nominal voltage 250 V
Absolute maximum voltage 1200 V
Absolute maximum current 6 A
Wire resistance 39 Ω/km or less
Capacitance @ 800 Hz wire: 150 pF/m or less; screen: 290 pF/m or less
Table 3 Power cable
Number of wires 3-wire (live, neutral and earth)
External diameter ≥ 6 mm; ≤ 10.5 mm
Wire (core) area ≥ 1 mm2, AWG18; ≤ 2.5 mm2, AWG14
Table 4 External pressure sensor cable
External diameter ≥ 4 mm; ≤ 6 mm
1.3 Instrument configurations
Model Gas Phase Concentration units
366x EX / 1xx O2 * Dissolved ppb/ppm; ppm; mg/L
Gaseous Pa/kPa; mbar/bar; %; % sat; ppm/%
366x EX / 2xx H2Dissolved ppb/ppm; cc/kg
Gaseous Pa/kPa; mbar/bar; %
4 English

Model Gas Phase Concentration units
366x EX / 3xx O3Dissolved ppb/ppm; ppm
* = CO2 and H2S insensitive options available.
Note: Temperature units are available in Centigrade [°C] or Fahrenheit [°F] on all models.
Section 2 Expanded manual version
For additional information, refer to the expanded version of this manual, which is available on the
manufacturer's website.
Section 3 General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential
damages resulting from any defect or omission in this manual. The manufacturer reserves the right to
make changes in this manual and the products it describes at any time, without notice or obligation.
Revised editions are found on the manufacturer’s website.
3.1 Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,
without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent
permitted under applicable law. The user is solely responsible to identify critical application risks and install
appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay
attention to all danger and caution statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this
equipment in any manner other than that specified in this manual.
3.2 Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special
emphasis.
English 5

3.3 Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument
could occur if not observed. A symbol on the instrument is referenced in the manual with a
precautionary statement.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential
injury. If on the instrument, refer to the instruction manual for operation or safety information.
This symbol indicates that a risk of electrical shock and/or electrocution exists.
This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and
indicates that care must be taken to prevent damage with the equipment.
This symbol, when noted on a product, indicates the instrument is connected to alternate current.
Electrical equipment marked with this symbol may not be disposed of in European domestic or
public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no
charge to the user.
Products marked with this symbol indicates that the product contains toxic or hazardous substances
or elements. The number inside the symbol indicates the environmental protection use period in
years.
Products marked with this symbol indicates that the product must only be used in the safe area and
never in the explosive area.
3.4 Manufacturing standard
Orbisphere 3660EX and 3662EX instruments are manufactured in conformity with the following CE
directives:
• Electromagnetic Compatibility Directive
• Low Voltage Directive
• Equipment or Protective System Intended for Use in Potentially Explosive Atmosphere Directive
The 3660EX / 3662EX instrument complies with all the requirements of the electromagnetic
compatibility standards EN 61326-1, Electrical Equipment for Measurement, Control and Laboratory
Use. The 3662EX does not sustain EN61000-4-5 Tests with safety power supply 32956.C
(24-48 VDC version).
3.5 Intrinsically safe conformity
Orbisphere series 3660EX and 3662EX analyzers for gas measurement have been certified as
Intrinsically Safe by:
• LCIE (Laboratoire Central des Industries Electriques), 33 av. Division Leclerc, Fontenay aux
Roses 92260, France.
Note: LCIE is a notified body number 0081 in accordance the European ATEX Directive.
6 English

LCIE certifies that the electrical apparatus has been found to comply with the essential Health and
Safety Requirements: EN 60079-0, EN 60079-11. These instruments are certified as follows:
• II (1)/1 G EX [ia Ga] ia IIC T6 Ga under EU type Examination Certificate number LCIE 03 ATEX
6354 X for the 3660EX
• II 1 G EX ia IIC T4 Ga under EU type Examination Certificate number LCIE 03 ATEX 6004 X for
the 3662EX
WARNING
3660EX: The instrument is in the safe area and the sensor is in the hazardous area.
3662EX: The instrument and the sensor are in the hazardous area.
Table 5 ATEX Certification
Category Explanation
II (1)/1 G ATEX marking: Surface apparatus with permanent explosive gas presence. Equipment (sensor)
to be used in the explosive area, and safety device to be used in the safe area.
II 1 G ATEX marking: Surface apparatus with permanent explosive gas presence. Equipment (sensor)
and safety device to be used in the explosive area.
Ex Explosion-proof apparatus built to the universal standards below:
ia Type of protection: The highest category, based on a safety factor of 1.5 on two faults. No
combination of two faults in the 3660EX/3662EX can produce a spark, or heating, causing ignition
of an explosive atmosphere.
IIC Gas group: Corresponds to the most flammable gases, including hydrogen.
T6 Temperature category: Maximum surface temperature of 85º C.
T4 Temperature category: Maximum surface temperature of 135º C.
Ga Equipment protection level.
English 7

3.6 Product overview
3.6.1 System layouts
Figure 1 3660EX instrument
1 Safe area 5 31xxxE or GA2800 ATEX sensor
(max. cable length: 1000 m)
9 RS-232 or RS-485 output
2 Hazardous area 6 Sample stream 10 Current output
3 3660EX instrument 7 32570E optional external
pressure sensor (max. cable
length: 1000 m)
11 Power supply
4 Current output 8 Alarm output
Figure 2 3662EX instrument
1 Safe area 4 3662EX instrument 7 32570E optional external
pressure sensor (max. cable
length: 1000 m)
2 Hazardous area 5 31xxxE or GA2800 ATEX sensor
(max. cable length: 1000 m)
8 Current and voltage output
3 Safety barrier 6 Sample stream 9 32854: 4/20 mA repeater
8 English

3.6.2 Analog output signal
The analog output signal, representing the measured gas concentration, is available from the
instrument in the ranges from 0 to 20 mA, or in the range from 4 to 20 mA. In addition, the model
3662EX has a second analog output of 0 to 2 Volts. Depending on the instrument model, separate
output connections are available for the "safe" area and for the "hazardous" area.
Scale these outputs between two custom concentration limits. If the lower of these limits is
represented by AL, and the upper one by AH, the relation between the output current I (or voltage V)
and the gas concentration C is as follows:
0 – 20 mA C = AL + (AH - AL) * I/20
4 – 20 mA C = AL + (AH - AL) * (I - 4)/16
0 – 2 Volts C = AL + (AH - AL) * V/2
The analog output saturates at 20 mA (or 2 Volts), or is blocked at 0/4 mA (or 0 Volts) under various
conditions, as summarized below:
Analog output Explanation
0/4 mA (or 0 Volts) Thermal cutoff or below analog output low limit (AL)
0/4 mA (or 0 Volts) < signal < 20 mA Normal operating condition
20 mA (or 2 Volts) Over range, above analog output high limit (AH), or sensor disconnected
3.6.3 Alarm relay output (3660EX only)
There are three separate alarm relay connections on the instrument's output card (NO and NC), for
each alarm limit relay (High and Low), and system (SYST) alarm. The following table lists the
possible alarm conditions.
Conditions Low alarm
NC to Com*
High alarm
NC to Com*
Low alarm
NO to Com*
High alarm
NO to Com*
Alarm syst
NC to Com*
Alarm syst
NO to Com*
Instrument power
switch off
closed closed open open closed open
No alarm:
Low Limit < measured
gas < High Limit
open open closed closed open closed
Low alarm:
measured gas < Low
Limit
closed open open closed open closed
High alarm:
measured gas > High
Limit
open closed closed open open closed
System test closed open
Sensor not connected closed open open closed closed open
Thermal cut off closed open
* Low NC, High NC, Low NO, High NO, and Com identify the alarm relay connections on the instrument's output
card.
Note: The system alarm is turned on when the following situations are met:
Instrument off - Alarm high - Alarm low - Sensor out - Thermal cut off
English 9

Section 4 Installation
WARNING
In accordance with safety standard EN 61010-1, it must be possible to disconnect the power supply of the
3660EX instrument in its immediate vicinity.
WARNING
The installation of a 3660EX or 3662EX instrument should be performed exclusively by personnel specialized and
authorized to work on electrical installations, in accordance with relevant local regulations.
4.1 Installation diagrams
N O T I C E
The ATEX certification for the 3662EX instrument covers only the hazardous area. The customer must verify if a
certificate of conformity is required for the entire installed system, including safety barrier, power supply cable,
and eventually the communication isolator, the 4/20 mA repeater and respective cables.
Figure 3 3660EX installation
1 Safe area 7 Sensor cable (32 514E.mm) 4+shield
2 Hazardous area 8 RS-232 or RS-485
3 0/4–20 mA intr. safe compliance 5 V 9 0/4–20 mA compliance 12 V
4 Sensor cable (32 515E.mm) 10+shield 10 Gas syst. Hi/Lo alarms
5 Sensor head (31xxxE or GA2800 ATEX) 11 Power supply: 95–130 VAC 50/60 Hz;
207–253 VAC 50/60 Hz
6 Optional external pressure sensor (32 570E.wxyz)
10 English