Handicare SystemRoMedic Vega505EE User manual

60600003
Vega505EE
660320001
Manual nr: 632 En Rev 5
Service manual - English
SWL: 230 kg/505 lbs
Visual inspection
Inspect lift functions regularly. Check to ensure that material is free from damage.
Before use
Ensure that the product is correctly assembled.
Check slingbar connection and safety latch function.
Check lift and base-width movement.
Check to ensure that the actuator is correctly installed.
Keep the user manual where it is accessible to users of the product.
Do not leave the user unattended during a lifting situation.
The lift unit may only be used by persons who have received instruction in the operation of the lift unit.
Safety information
Always read the user manual
Valid from serial number:

2SERVICE MANUAL
Table of contents
Assembly
-Final inspection...................................................................................... 3
Using the product
- Important information............................................................................ 4
- Trouble-shooting ................................................................................... 4
Exploded view and components.......................................... 5-6
Spare part list...........................................................................11-12
Changing spare parts............................................................13-14
Periodic inspection - protocol....................................................15
- Description for periodic inspection .........................................................16
- Periodic inspection - instruction....................................................... 17-18
Maintenance.................................................................................19
Symbols ..........................................................................................20
Technical information .............................................................20
- Dimensions.....................................................................................21-22

3
SERVICE MANUAL
Assembly
Final inspection
Check to ensure that no parts have been left in the packaging.
Inspect the lift for signs of wear and damage.
Check all four castor wheels and castor wheel locks.
Check all connections and fixtures including screws and bolts.
Check the emergency stop function by activating the emergency stop button, and
then pressing either the up or down button. If nothing happens when the up or down
buttons are pressed, the emergency stop is functioning properly.
Grasp the hand control, press the up button and run the lift arm all the way up. Then,
press the down button and run the lift arm all the way down.
Test base-width adjustment function. Press the button for base-width adjustment to
widen the base fully, and then press the other button to narrow the base again.
Test lift function by lifting a person (not a user) using an approved sling. At the same
time, check the emergency lowering function with someone on the lift. See section on
Emergency lowering.
If the lift is functioning correctly, connect the charger and check to ensure that the
charging lamp on the control box lights up.
NOTE!
Before the lift is used for the first time:
- it must be charged for at least 4 hours. See section on charging batteries.
- the control box service counter needs to be reset. To reset the service counters press
both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the timer has been reset.
Keep the user manual where it is accessible to users of the product.

4SERVICE MANUAL
Trouble shooting
If the lift or base-width adjustment cannot be activated, check the following:
- That the emergency stop button is not pressed in.
- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.
- That battery charging is not in progress.
- That the battery is charged.
If the lift is not working properly, contact your dealer.
If the lift makes unusual noises:
- Try to determine the source of the sound. Take the lift out of operation and contact your dealer.
Using the product
Important Information
• The lift must be assembled according to the instructions provided by Handicare.
• The lift may only be used indoors and on a level floor.
• Lifting accessories must be properly fitted and tested in relation to the user’s needs and functional ability.
• Do not leave the user unattended during a transfer situation.
• Under no circumstances may the safe working load be exceeded. See section on Safe Working Load.
• Never move the lift by pulling on the actuator!
• The lift must not be used or immersed in or under water including showering.
• The lift should not be left / stored in a high humidity environment.
• The lift must not be charged in a wet room.
• To ensure optimal function, the lift must be inspected regularly. See section on other maintenance details.
• Warranty applies only if repairs or alterations are made to the product by personnel who are authorized by Handicare.
• Using lifting accessories other than those approved can entail a risk.
• Note that there is a pinch point between the manual emergency lowering mechanism and the lift arm when
the lift arm is in its highest and lowest positions.
• Verify that all lifting accessories hang vertically and can move freely.

5
SERVICE MANUAL
ITEM NO. TITLE QTY.
1 Base Vega505EE 1 2 Vega mast 1 3 SlingBar M frame 1 4 M6S DIN 931 8.8 M8x40 fzb 1 5 Sleeve 10x8x26 1 6 Washer DIN125 8.4x16x1.6 fzb 1 7 Lock nut DIN985 M8 fzb 1 8 Nut cover MSM8G 2 9 HB30021-01 (Hand control HB32 4 button) 1
10 Swift hook 1 11 Lock nut DIN985 CL6 M12 fzb 4 12 Shoulder bolt cover M12 G 4 13 Battery cover Linak 00940062 1 14 Nut cover MSM12G 4 15 Shoulder bolt ISO7379 12.9 16xM12x75 4 16 Washer DIN433 17x28x2,5 A4 8
ITEM NO. TITLE QTY.
1 Base Vega505EE 1 2 Vega mast 1 3 SlingBar M frame 1 4 M6S DIN 931 8.8 M8x40 fzb 1 5 Sleeve 10x8x26 1 6 Washer DIN125 8.4x16x1.6 fzb 1 7 Lock nut DIN985 M8 fzb 1 8 Nut cover MSM8G 2 9 HB30021-01 (Hand control HB32 4 button) 1
10 Swift hook 1 11 Lock nut DIN985 CL6 M12 fzb 4 12 Shoulder bolt cover M12 G 4 13 Battery cover Linak 00940062 1 14 Nut cover MSM12G 4 15 Shoulder bolt ISO7379 12.9 16xM12x75 4 16 Washer DIN433 17x28x2,5 A4 8
5 3 7 6
16
13
8
9
11
1215
16
4
1
10
2
14
Exploded view and components

6SERVICE MANUAL
15 14
SECTION A-A
17
16
18
ITEM N O. TITLE QTY.
1 Vega lifting arm complete 1 2 Vega mast welded 1 3Vega LA44 - 443204+5L3500A0 1 4 Screw M6S DIN931 8.8 M8x65 fzb 1 5 Nut cover MSM8G 5 6 Sleeve 10x8x50 1 7 Bushing teflon C0B010-1012 1 8 Shoulder bolt ISO7379 (DIN610) 12.9 10xM 8x35 1 9 Lock nut DIN985 M8 fzb 3
10 Washer DIN125 8.4x16x 1.6 fzb 5 11 Sleeve 10x8x37 1 12 Screw M6S DIN931 8.8 M8x50 fzb 1 13 Link V 1 14 Vega bushing mast 2 15 Vega lifting arm shaft 1 16 Washer nylon 50x17x2 2 17 Lock nut DIN985 CL6 M16 fzb 2 18 Vega end cov er mast 2 19 Lock nut DIN985 CL6 M5 fzb 4 20 Nut cover MSM5G 4 21 Vega con trol box cov er CBJC 1 22 Linak MBJ2 incl. scr ews 1 23 Screw MC6S DIN7984 M5x16 fzb 1 24 Screw MC6S DIN7984 M5x12 fzb 3 25 BAJ1030-00 (Battery box CBJ grey, BAJ1) 1 26 CBJ 045-00 (Controlbox CBJ Care w display LA44) 1
22
4
8
13
1
9
2
10
3
5
5
11
21 23 20 19 20
26
9
24
6
12
25
10
7
A
A
Exploded view and components

7
SERVICE MANUAL
10
16
20 25
7
17
4
5
14
3
8
23
2
18
13
19
11
22
126
21
1
915
24
26
ITEM N O. TITL E QTY .
1 Vega leg righ t asm 1 2 Vega leg left asm 1 3Shoulder bolt ISO7379 12.9 16xM 12x65 2 4 Lock nut DIN985 CL6 M 12 fzb 2 5Washer DIN125 13x25x2.5 fzb 2 6Screw K6S DIN7380 8.8 M8x20 fzb 2 7 Bracket actuator center 1 8Sleeve 10x8x26 2 9Washer DIN125 8.4x1 6x1.6 fzb 4
10 M6S DIN 931 8.8 M8x40 fzb 2 11 Nut cover MSM8G 4 12 Lock nut DIN985 M8 fzb 2 13 Leg spread actuator LA23-230006-03 1 14 Shoulder bolt cov er M 12 G 2 15 Vega cen ter section weld ed 1 16 Nut cover MSM12G 2 17 Washer BK1 SF 16x 30x1,5 2 18 Leg spreading cen ter asm 1 19 Circlip SG A DIN471 10mm 1 20 Washer BK1 SF 10x 20x1,5 1 21 Leg spreading arm 2 22 Radial bearin g BK1 8x8 4 23 SGA CIRC LIP DIN471 8mm 2 24 Radial bearin g BK1 10x1 2 1 25 Washer DIN100 8x16x1,25 fzb 2 26 Shim wash er DIN988 18x25x0,5 2
10
16
20 25
7
17
4
5
14
3
8
23
2
18
13
19
11
22
126
21
1
915
24
26
ITEM N O.
TITL E QT Y.
1
Vega leg right asm
1
2 Vega leg left asm 1 3
Shoulder bolt ISO7379 12.9 16xM12x65
2
4
Lock nut DIN985 CL6 M12 fzb
2
5
Washer DIN125 13x25x2.5 fzb
2
6
Screw K6S DIN7380 8.8 M8x20 fzb
2
7
Bracket actuator center
1
8Sleeve 10x8x26 2 9
Washer DIN125 8.4x16x1.6 fzb
4
10
M6S DIN 931 8.8 M8x40 fzb
2
11
Nut cover MSM8G
4
12
Lock nut DIN985 M8 fzb
2
13
Leg spread actuator LA23-230006-03
1
14
Shoulder bolt cover M12 G
2
15
Vega center section welded
1
16
Nut cover MSM12G
2
17
Washer BK1 SF 16x30x1,5
2
18
Leg spreading center asm
1
19
Circlip SGA DIN471 10mm
1
20
Washer BK1 SF 10x20x1,5
1
21
Leg spreading arm
2
22
Radial bearin g BK1 8x8
4
23
SGA CIRCLIP DIN471 8mm
2
24
Radial bearin g BK1 10x12
1
25
Washer DIN100 8x16x1,25 fzb
2
26
Shim wa sher DIN988 18x25x0,5
2
Exploded view and components

8SERVICE MANUAL
5 7
12
2
98
1 4
10
6 3
11
ITEM NO. TITLE QTY.
1 Vega leg left welded 1 2 Front Fork Vega 03 1 3 Radial bearing BK1 16x25 2 4Screw K6S DIN7380 8.8 M8x20 fzb 1 5 Lock nut DIN 985 CL6 M10 FZB 2 6Screw_K6S_ISO7380_10.9_M8x25_fzb 1 7 Rear wheel 100mm 1 8Screw MF6S DIN7991 8.8 M10x90 fzb 1 9 Rear fork 125 mm 1
10 Screw MF6S DIN7991 8.8 M10x80 fzb 1 11 Front wheel 100mm 1 12 Wheel bumper 2
ITEM NO. TITLE QTY.
1 Vega leg left welded 1 2 Front Fork Vega 03 1 3 Radial bearing BK1 16x25 2 4Screw K6S DIN7380 8.8 M8x20 fzb 1 5 Lock nut DIN 985 CL6 M10 FZB 2 6Screw_K6S_ISO7380_10.9_M8x25_fzb 1 7 Rear wheel 100mm 1 8Screw MF6S DIN7991 8.8 M10x90 fzb 1 9 Rear fork 125 mm 1
10 Screw MF6S DIN7991 8.8 M10x80 fzb 1 11 Front wheel 100mm 1 12 Wheel bumper 2
Exploded view and components

9
SERVICE MANUAL
537 461
125
1
Screw no. 13 meets the opposite screw at the center. (L1 = L2).
2
Screw no. 9, 10 and 11 are applied with 4Nm and Loctite 2701.
40
A
L2 L1
DETAIL A
SCALE 1 : 1
1
12 16813
7
11
10
3
2
4
5
92
2
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90001588 01
Mainframe SlingBar
1
290001448 01
Slide bearing 20x24x15 PA66
1
390001589 02
Support pin
1
4 90001447 01
Needle roller thrust bearing washer AS2035
2
590001446 01
Needle bearing AXK 2035
1
6
90001586-002
03
Tube for SlingBar
2
790001587 02
Hook for SlingBar
2
890001591 02
Cargo barrier
2
990001597 02
Screw P6SS DIN931 8.8 M6x45 fzb
2
10 90001449 02
Screw P6SS DIN931 8.8 M6x40 fzb
2
11 90001596 02
Screw P6SS DIN931 8.8 M6x25 fzb
4
12 90000512 02
Circlip SGA 20 DIN 471
1
13 90001598 02
Screw K6S ISO7380 8.8 M5x12 fzb
4
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
02
90001179_Decal removed
2011-09-01
hc-mabr
03
Change in 90001587
2011-09-22
hc-mabr
04
Change in 90001589
2012-03-15
hc-maho
05
Screws (-1449, -1596, -1597, -1598) changed to FZB; 90001590 removed
2013-08-21
hc-andbol
06
Revision of 90001586 changed
2014-11-13
hc-makn
07
Revision of 90001591 changed
2015-02-09
hc-makn
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
SCALE:1:10
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
Released
SlingBar M frame
90001662
07
1540 g
2015-02-11
A3
Unless otherwise stated, general tolerances according to ISO 2768-m
hc-makn
537 461
125
1
Screw no. 13 meets the opposite screw at the center. (L1 = L2).
2
Screw no. 9, 10 and 11 are applied with 4Nm and Loctite 2701.
40
A
L2 L1
DETAIL A
SCALE 1 : 1
1
12 16813
7
11
10
3
2
4
5
92
2
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1
90001588 01
Mainframe SlingBar
1
2
90001448 01
Slide bearing 20x24x15 PA66
1
3
90001589 02
Support pin
1
4
90001447 01
Needle roller thrust bearing washer AS2035
2
5
90001446 01
Needle bearing AXK 2035
1
6
90001586-002
03
Tube for SlingBar
2
7
90001587 02
Hook for SlingBar
2
8
90001591 02
Cargo barrier
2
9
90001597 02
Screw P6SS DIN931 8.8 M6x45 fzb
2
10
90001449 02
Screw P6SS DIN931 8.8 M6x40 fzb
2
11
90001596 02
Screw P6SS DIN931 8.8 M6x25 fzb
4
12
90000512 02
Circlip SGA 20 DIN 471
1
13
90001598 02
Screw K6S ISO7380 8.8 M5x12 fzb
4
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
02
90001179_Decal removed
2011-09-01
hc-mabr
03
Change in 90001587
2011-09-22
hc-mabr
04
Change in 90001589
2012-03-15
hc-maho
05
Screws (-1449, -1596, -1597, -1598) changed to FZB; 90001590 removed
2013-08-21
hc-andbol
06
Revision of 90001586 changed
2014-11-13
hc-makn
07
Revision of 90001591 changed
2015-02-09
hc-makn
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
SCALE:1:10
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
Released
SlingBar M frame
90001662 07
1540 g
2015-02-11
A3
Unless otherwise stated, general tolerances according to ISO 2768-m
hc-makn
537 461
125
1
Screw no. 13 meets the opposite screw at the center. (L1 = L2).
2
Screw no. 9, 10 and 11 are applied with 4Nm and Loctite 2701.
40
A
L2 L1
DETAIL A
SCALE 1 : 1
1
12 16813
7
11
10
3
2
4
5
92
2
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90001588 01
Mainframe SlingBar
1
2 90001448 01
Slide bearing 20x24x15 PA66
1
3 90001589 02
Support pin
1
4 90001447 01
Needle roller thrust bearing washer AS2035
2
5 90001446 01
Needle bearing AXK 2035
1
6
90001586-002
03
Tube for SlingBar
2
7 90001587 02
Hook for SlingBar
2
8 90001591 02
Cargo barrier
2
9 90001597 02
Screw P6SS DIN931 8.8 M6x45 fzb
2
10 90001449 02
Screw P6SS DIN931 8.8 M6x40 fzb
2
11 90001596 02
Screw P6SS DIN931 8.8 M6x25 fzb
4
12 90000512 02
Circlip SGA 20 DIN 471
1
13 90001598 02
Screw K6S ISO7380 8.8 M5x12 fzb
4
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
02
90001179_Decal removed
2011-09-01
hc-mabr
03
Change in 90001587
2011-09-22
hc-mabr
04
Change in 90001589
2012-03-15
hc-maho
05
Screws (-1449, -1596, -1597, -1598) changed to FZB; 90001590 removed
2013-08-21
hc-andbol
06
Revision of 90001586 changed
2014-11-13
hc-makn
07
Revision of 90001591 changed
2015-02-09
hc-makn
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
SCALE:1:10
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
Released
SlingBar M frame
90001662 07
1540 g
2015-02-11
A3
Unless otherwise stated, general tolerances according to ISO 2768-m
hc-makn
Exploded view and components

10 SERVICE MANUAL
1:2
2
1
4
5
3
USE LOCTITE 243
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90000334 02
Swift hook
1
290001799 01
Spring plunger GN615 K M4x9
1
390000351 01
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30
1
490000026 03
Lock nut DIN985 M8 fzb
1
590001560 01
Nut cover MSM8S
1
B C D
1
2
A
3
2
1
4
B A
5
6
C
3
SCALE:1:1
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-mabr
Released
Swift hook
70200008 01
2011-08-16
A4
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
1:2
2
1
4
5
3
USE LOCTITE 243
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90000334 02
Swift hook
1
2 90001799 01
Spring plunger GN615 K M4x9
1
3 90000351 01
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30
1
4 90000026 03
Lock nut DIN985 M8 fzb
1
5 90001560 01
Nut cover MSM8S
1
B C D
1
2
A
3
2
1
4
B A
5
6
C
3
SCALE:1:1
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-mabr
Released
Swift hook
70200008 01
2011-08-16
A4
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
1:2
2
1
4
5
3
USE LOCTITE 243
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1
90000334 02
Swift hook
1
2
90001799 01
Spring plunger GN615 K M4x9
1
3
90000351 01
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30
1
4
90000026 03
Lock nut DIN985 M8 fzb
1
5
90001560 01
Nut cover MSM8S
1
B C D
1
2
A
3
2
1
4
B A
5
6
C
3
SCALE:1:1
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-mabr
Released
Swift hook
70200008 01
2011-08-16
A4
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
Exploded view and components

11
SERVICE MANUAL
Spare part list
Article no. Product Unit Components Images
80100093 Actuator mast Vega LA44 1 set 1 x Actautor LA44
2 x Locking nut M8
80100056 Actuator base LA23 1 set 1 x Actuator Vega LA23
1 x Motor cable for LA23
2 x Locking nut M8
0,25 x Cardboard
80100001 Front castor 100 mm 1 set 1 x Front castor
1 x Locking nut M10
80100002 Rear castor 100 mm 1 set 1 x Rear castor
1 x Locking nut M10
80100169 Control box CBJC Vega505EE 1 pce 1 x Control box
80100057 Battery CBJ 1 pce 1 x Battery
80100161 Batterybox CBJ BAJ1 1pce 1 x Batterybox

12 SERVICE MANUAL
Article no. Product Unit Components Images
80100156 Hand control HB32-4 1 pce 1 x Hand control
80100058 Sling bar lock, for Alu sling bar 1 set 10 x Cargo barrier
20 x Screw M5x12
80100048 Cable for charger EU 1 pce 1 x Charger cable
80100046 Cable for charger UK 1 pce 1 x Charger cable
80100045 Cable for charger US 1 pce 1 x Charger cable
80100047 Cable for charger AU 1 pce 1 x Charger cable
80100157 Turning handle Vega 1 pce 1 x Turning handle
(serial no.: 660310478-660310489)
80100074 Bumper kit 80 mm 1 set 4 x Rubber bumper

13
SERVICE MANUAL
Changing spare parts
80100001, 80100002 Front/rear castor 100 mm
Using an Allen key, remove the screw that holds the castor in place. Replace the castor, apply Loctite 2701 or similar,
and then secure the castor with the screw.
80100045, -46, -47, -48, -52, -59, -60, -61
Connect the charger cable to the control box, and then plug it into a wall socket.
80100051 Control box CBJH
Activate the emergency stop, and then disconnect the actuator and hand control. Remove the two long screws and
remove the control box. Install the new control box and secure it with the two crews. Connect the actuator and control
box.
80100055, 80100056 Actuator leg spreading
Connect the motor cable to the actuator.
Run the actuator until the legs are drawn in fully. Activate emergency stop. Disconnect the actuator from the control box.
Loosen and remove the screw that holds the actuator to the leg. Remove the screw covers and loosen the screw and
nut. Remove the actuator.
Install the new actuator; start by securing the end that is secured to the leg. Use the accompanying lock nut, and then
secure the end that is connected to the base of the mobile lift. Use the accompanying lock nut. Replace the screw
covers. Connect the actuator to the control box.
80100057 Battery CBJ
Remove the lift battery and remove the screws. Disconnect the battery contacts and remove the batteries. Install the
new batteries in the battery box and connect the contacts. Place the cover on the box and secure it with the screws.
Note! The battery must be charged for at least 4 hours before it is used for the first time.
80100058 Slingbar lock for slingbar alu
Remove the screws on either side of the safety latch and remove it. Install the new safety latch and secure it with the two
accompanying M5x12 screws. Position the safety latch, so that the bevelled side is facing in towards the lift hook.
80100062 Hand control 4-button Linak CBJH
Activate the emergency stop, and then disconnect the hand control. Connect the new hand control.
80100065 Front castor 75 mm
80100066 Rear castor 75 mm
Using an Allen key, remove the screw. Replace the castor, securing it with the screw and accompanying lock nut.
80100068 Hanger Strap lock, for steel slingbar
Remove the safety latch by pulling the ring until one side of it is freed from the slingbar, and then remove the other side.
Insert the new safety latch into the hole on one side of the slingbar, and then into the other hole. Ensure that the safety
latch snaps securely into place; it must be able to move freely in the holes.
80100074 Bumper kit
Remove the castors and remove the bumper. Install the new bumper and castors.

14 SERVICE MANUAL
80100074 Bumper kit
Montera loss hjulen och ta bort den gamla bumpern, montera dit den nya tillsammans med hjulet.
80100093 Actuator mast Vega LA44
Sänk lyftarmen till sitt nedersta läge. Aktivera nödstoppen. Koppla ur ställdonet ur kontrollboxen. Montera loss ställ-
donets övre del genom att ta bort täckhattarna och skruva loss skruven och muttern, lossa ställdonets nedre del på
samma sätt. Lyft lyftarmen och tag loss ställdonet. Montera det nya ställdonet. Börja med att passa in den nedre delen,
lyft lyftarmen och passa in den övre delen. Montera fast ställdonet med befintliga skruvar och de nya medföljande lås-
muttrarna. Montera dit täckhattarna och koppla in ställdonet i kontrollboxen.
80100156 Hand control HB32-4
Aktivera nödstoppen och koppla ur handkontrollen, koppla in den nya handkontrollen.
80100157 Turning handle Vega (serial No: 660310478 - 660310489
Använd knopparna för att avlägsna skruvarna. montera de nya skruvarna med knopparna.
80100161 Battery box CBJ Grey BAJ1
Tag loss befintligt batteri genom att lyfta det rakt upp ur hållaren på kontrollboxen. Montera det nya batteriet i hållaren.
Kom ihåg att batteriet måste laddas minst fyra timmar innan första användning.
80100169 Control box CBJC Vega505EE
Aktivera nödstoppen och koppla ur ställdon och handkontroll. Ta bort batteriet, skruva ur de två genomgående
skruvarna och tag bort kontrollboxen. Montera dit den nya kontrollboxen genom att skruva fast den med de två
skruvarna. Sätt tillbaka batteriet och koppla in ställdon och handkontroll igen.

Lift type: Contract no:
s/n: Name:
Version: Address:
Prod. year:
Sling bar id.: Situation of use: Home Institution Other
Comments: 1. Attention 2. Correct 3. Do not use!
Periodic inspection - protocol
Date:
Load test weight: Serviced by:
In accordance with ISO 10535:2006 Annex B-Periodic inspection
Base:
Check for visible damage
Check:
A Castor
B Brakes
C Screws
Mast:
Inspect the mast
Check:
D Screws
E Lift arm hardware etc
F Link
G Slingbar and the function of the safety latches
H Mast actuator
I Battery and cable installations
J Hand control
K Emergency stop
L Emergency lowering
M Charging
N Product label
Test of safe working load:
Safe working load test mast
Safe working load test base
Mechanical emergency lowering
Accessories:
Documentation:
Instructions / manuals
Controll box:
Reset the control box service counter

16 SERVICE MANUAL
K
J
L
E
L
H
F
G
A
A
N
B
D
C
M
N
I
Description for periodic inspection

17
SERVICE MANUAL
Periodic inspection - instruction
Base
-Check the base for visible damage to the surfaces, finish, etc.
Castors
-Roll the lift unloaded on the floor, check that the castors roll and turn freely.
-Check that the castor fasteners are tight.
Brakes
-Lock the brakes. Check that the castors do not turn when the lift is pushed.
Check the legspreading actuator
-Check the legspreading actuator for visible damage to the surfaces, finish, etc.
-Check screws, bolts and links etc.
Mast
-Check the mast for visible damage to the surfaces, finish etc.
-Check screws, nuts, bolts etc.
Screws
-Check screws, and listen for peculiar noises and vibrations.
Liftarm, hardware
-Check the liftarm for visible damage to the surfaces, finish etc.
-Check screws, nuts, bolts etc.
Link
-Check the link, slingbar to mast, hardware and covers.
-Check screws, bolts and links etc.
Slingbar and safety latch function
-Check to ensure that there is no visible wear or damage.
- Check the function of the safety latches.
Mast actuator
-Verify that the upper and lower actuator fasteners to the mast are tight.
-Visual inspection.
-Check of abnormal noise level.

18 SERVICE MANUAL
Battery and cable installations
- Check battery and electrical cable.
- Verify that all cables are properly inserted.
Controlbox
-Verify that all functions on the control panel are working
Handcontrol
-Verify that all functions on the handset are working.
Emergency stop
-Verify that the lift does not operate when emergency stop is pressed in.
Emergency lowering
-Verify the function of emergency lowering.
Charging
-Verify that charging is operating. Yellow lamp on the controllbox should light up when charging.
Product label
- Check the serial number so that the label is there and readable. Note the serial number on the protocol.
Test of safe working load
Mast safe working load
-Run the lift with safe working load, all the way up and down, listen for peculiar noises and vibrations.
Base safe working load
-Widen the base with safe working load, listen for peculiar noises and vibrations.
Accessories
-Check the accessories to the lift.
Documentation
- Check that the manual is available and up-to-date.
To reset the service counters press both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the timer has been reset.

19
SERVICE MANUAL
Maintenance
The lift must undergo thorough inspection at least once per year. Inspection must be performed by authorized personnel
and in accordance with Handicare’s service manual.
Repairs and maintenance may only be done by authorized personnel using original spare parts.
Used batteries are to be left at the nearest recycling station. Used batteries can also be returned to
Handicare or a Handicare dealer for recycling.
Cleaning/disinfection
If necessary, clean the lift with warm water or a soap solution and check that the castors are free from dirt and hair. Do
not use cleaning agents containing phenol or chlorine, as this could damage the aluminium and the plastic materials. If
disinfection is needed, 70 % ethanol, 45 % isopropanol or similar should be used.
Storage and transportation
If the lift is not to be used for some time or e.g., during transport, we recommend that the emergency stop button be
pressed in. The hoist should be transported and stored in -10 ° C to + 50 ° C and in normal humidity, 30% -75 %.
The air pressure should be between 700 and 1060 hPa. Let the hoist reach room temperature before the batteries are
charged or the hoist is used.
Service agreements
Handicare offers the possibility of service agreements for maintenance and regular testing of your mobile lift. Contact
your local Handicare representative.
75%
30%
1060 hPa
700 hPa
+50 °C
-10 °C
75%
30%

20 SERVICE MANUAL
Read user manual
May not be discarded in domestic waste
The product complies with the requirements of the Medical Devices Directive 93/42/EEC.
Type B, according to the degree of protection against electric shock.
The device is intended for indoor use.
Class lI equipment
Always read the user manual
Symbols
Medical Device Class I. The product complies with the requirements of the Medical Devices Directive 93/42/EEC.
Lifting speed: 37 mm/s without load.
Batteries: Two 12V, 2.9 Ah valve-regulated, sealed, lead accumulator (gel-type batteries)
Charger: Max. 400mA
Motor (mast): DC 24V, 9,7 Amp. IP X4. Operationtime: 10% at maximum continous operation of
2 minutes, maximum 5 cycles per minute. Push: 10 000N.
Motor (base): DC 24V, 2.2 Amp. IP X4. Operationtime: 10% at maximum continous operation of
2 minutes, maximum 5 cycles per minute. Push: 1500N.
Sound level: With load: upwards: 43 dB(A) downwards: 44 dB(A).
Material Steel
Emergency lowering: Manual and electrical
Castors: Front 4”, 100 mm, back 4”, 100mm
Weight: 42,8 kg
IP class: IP X4
Expected lifetime: 10 years
Operating forces buttons on
handset:
4 N
Max. load: 230 kg / 505Ibs
Technical Information