Handicare SystemRoMedic Vega505EE User manual

60600003
Vega505EE
660320001
Manual nr: 632 En Rev 5
Service manual - English
SWL: 230 kg/505 lbs
Visual inspection
Inspect lift functions regularly. Check to ensure that material is free from damage.
Before use
Ensure that the product is correctly assembled.
Check slingbar connection and safety latch function.
Check lift and base-width movement.
Check to ensure that the actuator is correctly installed.
Keep the user manual where it is accessible to users of the product.
Do not leave the user unattended during a lifting situation.
The lift unit may only be used by persons who have received instruction in the operation of the lift unit.
Safety information
Always read the user manual
Valid from serial number:

2SERVICE MANUAL
Table of contents
Assembly
-Final inspection...................................................................................... 3
Using the product
- Important information............................................................................ 4
- Trouble-shooting ................................................................................... 4
Exploded view and components.......................................... 5-6
Spare part list...........................................................................11-12
Changing spare parts............................................................13-14
Periodic inspection - protocol....................................................15
- Description for periodic inspection .........................................................16
- Periodic inspection - instruction....................................................... 17-18
Maintenance.................................................................................19
Symbols ..........................................................................................20
Technical information .............................................................20
- Dimensions.....................................................................................21-22

3
SERVICE MANUAL
Assembly
Final inspection
Check to ensure that no parts have been left in the packaging.
Inspect the lift for signs of wear and damage.
Check all four castor wheels and castor wheel locks.
Check all connections and fixtures including screws and bolts.
Check the emergency stop function by activating the emergency stop button, and
then pressing either the up or down button. If nothing happens when the up or down
buttons are pressed, the emergency stop is functioning properly.
Grasp the hand control, press the up button and run the lift arm all the way up. Then,
press the down button and run the lift arm all the way down.
Test base-width adjustment function. Press the button for base-width adjustment to
widen the base fully, and then press the other button to narrow the base again.
Test lift function by lifting a person (not a user) using an approved sling. At the same
time, check the emergency lowering function with someone on the lift. See section on
Emergency lowering.
If the lift is functioning correctly, connect the charger and check to ensure that the
charging lamp on the control box lights up.
NOTE!
Before the lift is used for the first time:
- it must be charged for at least 4 hours. See section on charging batteries.
- the control box service counter needs to be reset. To reset the service counters press
both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the timer has been reset.
Keep the user manual where it is accessible to users of the product.

4SERVICE MANUAL
Trouble shooting
If the lift or base-width adjustment cannot be activated, check the following:
- That the emergency stop button is not pressed in.
- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.
- That battery charging is not in progress.
- That the battery is charged.
If the lift is not working properly, contact your dealer.
If the lift makes unusual noises:
- Try to determine the source of the sound. Take the lift out of operation and contact your dealer.
Using the product
Important Information
• The lift must be assembled according to the instructions provided by Handicare.
• The lift may only be used indoors and on a level floor.
• Lifting accessories must be properly fitted and tested in relation to the user’s needs and functional ability.
• Do not leave the user unattended during a transfer situation.
• Under no circumstances may the safe working load be exceeded. See section on Safe Working Load.
• Never move the lift by pulling on the actuator!
• The lift must not be used or immersed in or under water including showering.
• The lift should not be left / stored in a high humidity environment.
• The lift must not be charged in a wet room.
• To ensure optimal function, the lift must be inspected regularly. See section on other maintenance details.
• Warranty applies only if repairs or alterations are made to the product by personnel who are authorized by Handicare.
• Using lifting accessories other than those approved can entail a risk.
• Note that there is a pinch point between the manual emergency lowering mechanism and the lift arm when
the lift arm is in its highest and lowest positions.
• Verify that all lifting accessories hang vertically and can move freely.

5
SERVICE MANUAL
ITEM NO. TITLE QTY.
1 Base Vega505EE 1 2 Vega mast 1 3 SlingBar M frame 1 4 M6S DIN 931 8.8 M8x40 fzb 1 5 Sleeve 10x8x26 1 6 Washer DIN125 8.4x16x1.6 fzb 1 7 Lock nut DIN985 M8 fzb 1 8 Nut cover MSM8G 2 9 HB30021-01 (Hand control HB32 4 button) 1
10 Swift hook 1 11 Lock nut DIN985 CL6 M12 fzb 4 12 Shoulder bolt cover M12 G 4 13 Battery cover Linak 00940062 1 14 Nut cover MSM12G 4 15 Shoulder bolt ISO7379 12.9 16xM12x75 4 16 Washer DIN433 17x28x2,5 A4 8
ITEM NO. TITLE QTY.
1 Base Vega505EE 1 2 Vega mast 1 3 SlingBar M frame 1 4 M6S DIN 931 8.8 M8x40 fzb 1 5 Sleeve 10x8x26 1 6 Washer DIN125 8.4x16x1.6 fzb 1 7 Lock nut DIN985 M8 fzb 1 8 Nut cover MSM8G 2 9 HB30021-01 (Hand control HB32 4 button) 1
10 Swift hook 1 11 Lock nut DIN985 CL6 M12 fzb 4 12 Shoulder bolt cover M12 G 4 13 Battery cover Linak 00940062 1 14 Nut cover MSM12G 4 15 Shoulder bolt ISO7379 12.9 16xM12x75 4 16 Washer DIN433 17x28x2,5 A4 8
5 3 7 6
16
13
8
9
11
1215
16
4
1
10
2
14
Exploded view and components

6SERVICE MANUAL
15 14
SECTION A-A
17
16
18
ITEM N O. TITLE QTY.
1 Vega lifting arm complete 1 2 Vega mast welded 1 3Vega LA44 - 443204+5L3500A0 1 4 Screw M6S DIN931 8.8 M8x65 fzb 1 5 Nut cover MSM8G 5 6 Sleeve 10x8x50 1 7 Bushing teflon C0B010-1012 1 8 Shoulder bolt ISO7379 (DIN610) 12.9 10xM 8x35 1 9 Lock nut DIN985 M8 fzb 3
10 Washer DIN125 8.4x16x 1.6 fzb 5 11 Sleeve 10x8x37 1 12 Screw M6S DIN931 8.8 M8x50 fzb 1 13 Link V 1 14 Vega bushing mast 2 15 Vega lifting arm shaft 1 16 Washer nylon 50x17x2 2 17 Lock nut DIN985 CL6 M16 fzb 2 18 Vega end cov er mast 2 19 Lock nut DIN985 CL6 M5 fzb 4 20 Nut cover MSM5G 4 21 Vega con trol box cov er CBJC 1 22 Linak MBJ2 incl. scr ews 1 23 Screw MC6S DIN7984 M5x16 fzb 1 24 Screw MC6S DIN7984 M5x12 fzb 3 25 BAJ1030-00 (Battery box CBJ grey, BAJ1) 1 26 CBJ 045-00 (Controlbox CBJ Care w display LA44) 1
22
4
8
13
1
9
2
10
3
5
5
11
21 23 20 19 20
26
9
24
6
12
25
10
7
A
A
Exploded view and components

7
SERVICE MANUAL
10
16
20 25
7
17
4
5
14
3
8
23
2
18
13
19
11
22
126
21
1
915
24
26
ITEM N O. TITL E QTY .
1 Vega leg righ t asm 1 2 Vega leg left asm 1 3Shoulder bolt ISO7379 12.9 16xM 12x65 2 4 Lock nut DIN985 CL6 M 12 fzb 2 5Washer DIN125 13x25x2.5 fzb 2 6Screw K6S DIN7380 8.8 M8x20 fzb 2 7 Bracket actuator center 1 8Sleeve 10x8x26 2 9Washer DIN125 8.4x1 6x1.6 fzb 4
10 M6S DIN 931 8.8 M8x40 fzb 2 11 Nut cover MSM8G 4 12 Lock nut DIN985 M8 fzb 2 13 Leg spread actuator LA23-230006-03 1 14 Shoulder bolt cov er M 12 G 2 15 Vega cen ter section weld ed 1 16 Nut cover MSM12G 2 17 Washer BK1 SF 16x 30x1,5 2 18 Leg spreading cen ter asm 1 19 Circlip SG A DIN471 10mm 1 20 Washer BK1 SF 10x 20x1,5 1 21 Leg spreading arm 2 22 Radial bearin g BK1 8x8 4 23 SGA CIRC LIP DIN471 8mm 2 24 Radial bearin g BK1 10x1 2 1 25 Washer DIN100 8x16x1,25 fzb 2 26 Shim wash er DIN988 18x25x0,5 2
10
16
20 25
7
17
4
5
14
3
8
23
2
18
13
19
11
22
126
21
1
915
24
26
ITEM N O.
TITL E QT Y.
1
Vega leg right asm
1
2 Vega leg left asm 1 3
Shoulder bolt ISO7379 12.9 16xM12x65
2
4
Lock nut DIN985 CL6 M12 fzb
2
5
Washer DIN125 13x25x2.5 fzb
2
6
Screw K6S DIN7380 8.8 M8x20 fzb
2
7
Bracket actuator center
1
8Sleeve 10x8x26 2 9
Washer DIN125 8.4x16x1.6 fzb
4
10
M6S DIN 931 8.8 M8x40 fzb
2
11
Nut cover MSM8G
4
12
Lock nut DIN985 M8 fzb
2
13
Leg spread actuator LA23-230006-03
1
14
Shoulder bolt cover M12 G
2
15
Vega center section welded
1
16
Nut cover MSM12G
2
17
Washer BK1 SF 16x30x1,5
2
18
Leg spreading center asm
1
19
Circlip SGA DIN471 10mm
1
20
Washer BK1 SF 10x20x1,5
1
21
Leg spreading arm
2
22
Radial bearin g BK1 8x8
4
23
SGA CIRCLIP DIN471 8mm
2
24
Radial bearin g BK1 10x12
1
25
Washer DIN100 8x16x1,25 fzb
2
26
Shim wa sher DIN988 18x25x0,5
2
Exploded view and components

8SERVICE MANUAL
5 7
12
2
98
1 4
10
6 3
11
ITEM NO. TITLE QTY.
1 Vega leg left welded 1 2 Front Fork Vega 03 1 3 Radial bearing BK1 16x25 2 4Screw K6S DIN7380 8.8 M8x20 fzb 1 5 Lock nut DIN 985 CL6 M10 FZB 2 6Screw_K6S_ISO7380_10.9_M8x25_fzb 1 7 Rear wheel 100mm 1 8Screw MF6S DIN7991 8.8 M10x90 fzb 1 9 Rear fork 125 mm 1
10 Screw MF6S DIN7991 8.8 M10x80 fzb 1 11 Front wheel 100mm 1 12 Wheel bumper 2
ITEM NO. TITLE QTY.
1 Vega leg left welded 1 2 Front Fork Vega 03 1 3 Radial bearing BK1 16x25 2 4Screw K6S DIN7380 8.8 M8x20 fzb 1 5 Lock nut DIN 985 CL6 M10 FZB 2 6Screw_K6S_ISO7380_10.9_M8x25_fzb 1 7 Rear wheel 100mm 1 8Screw MF6S DIN7991 8.8 M10x90 fzb 1 9 Rear fork 125 mm 1
10 Screw MF6S DIN7991 8.8 M10x80 fzb 1 11 Front wheel 100mm 1 12 Wheel bumper 2
Exploded view and components

9
SERVICE MANUAL
537 461
125
1
Screw no. 13 meets the opposite screw at the center. (L1 = L2).
2
Screw no. 9, 10 and 11 are applied with 4Nm and Loctite 2701.
40
A
L2 L1
DETAIL A
SCALE 1 : 1
1
12 16813
7
11
10
3
2
4
5
92
2
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90001588 01
Mainframe SlingBar
1
290001448 01
Slide bearing 20x24x15 PA66
1
390001589 02
Support pin
1
4 90001447 01
Needle roller thrust bearing washer AS2035
2
590001446 01
Needle bearing AXK 2035
1
6
90001586-002
03
Tube for SlingBar
2
790001587 02
Hook for SlingBar
2
890001591 02
Cargo barrier
2
990001597 02
Screw P6SS DIN931 8.8 M6x45 fzb
2
10 90001449 02
Screw P6SS DIN931 8.8 M6x40 fzb
2
11 90001596 02
Screw P6SS DIN931 8.8 M6x25 fzb
4
12 90000512 02
Circlip SGA 20 DIN 471
1
13 90001598 02
Screw K6S ISO7380 8.8 M5x12 fzb
4
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
02
90001179_Decal removed
2011-09-01
hc-mabr
03
Change in 90001587
2011-09-22
hc-mabr
04
Change in 90001589
2012-03-15
hc-maho
05
Screws (-1449, -1596, -1597, -1598) changed to FZB; 90001590 removed
2013-08-21
hc-andbol
06
Revision of 90001586 changed
2014-11-13
hc-makn
07
Revision of 90001591 changed
2015-02-09
hc-makn
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
SCALE:1:10
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
Released
SlingBar M frame
90001662
07
1540 g
2015-02-11
A3
Unless otherwise stated, general tolerances according to ISO 2768-m
hc-makn
537 461
125
1
Screw no. 13 meets the opposite screw at the center. (L1 = L2).
2
Screw no. 9, 10 and 11 are applied with 4Nm and Loctite 2701.
40
A
L2 L1
DETAIL A
SCALE 1 : 1
1
12 16813
7
11
10
3
2
4
5
92
2
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1
90001588 01
Mainframe SlingBar
1
2
90001448 01
Slide bearing 20x24x15 PA66
1
3
90001589 02
Support pin
1
4
90001447 01
Needle roller thrust bearing washer AS2035
2
5
90001446 01
Needle bearing AXK 2035
1
6
90001586-002
03
Tube for SlingBar
2
7
90001587 02
Hook for SlingBar
2
8
90001591 02
Cargo barrier
2
9
90001597 02
Screw P6SS DIN931 8.8 M6x45 fzb
2
10
90001449 02
Screw P6SS DIN931 8.8 M6x40 fzb
2
11
90001596 02
Screw P6SS DIN931 8.8 M6x25 fzb
4
12
90000512 02
Circlip SGA 20 DIN 471
1
13
90001598 02
Screw K6S ISO7380 8.8 M5x12 fzb
4
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
02
90001179_Decal removed
2011-09-01
hc-mabr
03
Change in 90001587
2011-09-22
hc-mabr
04
Change in 90001589
2012-03-15
hc-maho
05
Screws (-1449, -1596, -1597, -1598) changed to FZB; 90001590 removed
2013-08-21
hc-andbol
06
Revision of 90001586 changed
2014-11-13
hc-makn
07
Revision of 90001591 changed
2015-02-09
hc-makn
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
SCALE:1:10
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
Released
SlingBar M frame
90001662 07
1540 g
2015-02-11
A3
Unless otherwise stated, general tolerances according to ISO 2768-m
hc-makn
537 461
125
1
Screw no. 13 meets the opposite screw at the center. (L1 = L2).
2
Screw no. 9, 10 and 11 are applied with 4Nm and Loctite 2701.
40
A
L2 L1
DETAIL A
SCALE 1 : 1
1
12 16813
7
11
10
3
2
4
5
92
2
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90001588 01
Mainframe SlingBar
1
2 90001448 01
Slide bearing 20x24x15 PA66
1
3 90001589 02
Support pin
1
4 90001447 01
Needle roller thrust bearing washer AS2035
2
5 90001446 01
Needle bearing AXK 2035
1
6
90001586-002
03
Tube for SlingBar
2
7 90001587 02
Hook for SlingBar
2
8 90001591 02
Cargo barrier
2
9 90001597 02
Screw P6SS DIN931 8.8 M6x45 fzb
2
10 90001449 02
Screw P6SS DIN931 8.8 M6x40 fzb
2
11 90001596 02
Screw P6SS DIN931 8.8 M6x25 fzb
4
12 90000512 02
Circlip SGA 20 DIN 471
1
13 90001598 02
Screw K6S ISO7380 8.8 M5x12 fzb
4
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
02
90001179_Decal removed
2011-09-01
hc-mabr
03
Change in 90001587
2011-09-22
hc-mabr
04
Change in 90001589
2012-03-15
hc-maho
05
Screws (-1449, -1596, -1597, -1598) changed to FZB; 90001590 removed
2013-08-21
hc-andbol
06
Revision of 90001586 changed
2014-11-13
hc-makn
07
Revision of 90001591 changed
2015-02-09
hc-makn
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
SCALE:1:10
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
Released
SlingBar M frame
90001662 07
1540 g
2015-02-11
A3
Unless otherwise stated, general tolerances according to ISO 2768-m
hc-makn
Exploded view and components

10 SERVICE MANUAL
1:2
2
1
4
5
3
USE LOCTITE 243
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90000334 02
Swift hook
1
290001799 01
Spring plunger GN615 K M4x9
1
390000351 01
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30
1
490000026 03
Lock nut DIN985 M8 fzb
1
590001560 01
Nut cover MSM8S
1
B C D
1
2
A
3
2
1
4
B A
5
6
C
3
SCALE:1:1
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-mabr
Released
Swift hook
70200008 01
2011-08-16
A4
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
1:2
2
1
4
5
3
USE LOCTITE 243
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90000334 02
Swift hook
1
2 90001799 01
Spring plunger GN615 K M4x9
1
3 90000351 01
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30
1
4 90000026 03
Lock nut DIN985 M8 fzb
1
5 90001560 01
Nut cover MSM8S
1
B C D
1
2
A
3
2
1
4
B A
5
6
C
3
SCALE:1:1
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-mabr
Released
Swift hook
70200008 01
2011-08-16
A4
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
1:2
2
1
4
5
3
USE LOCTITE 243
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1
90000334 02
Swift hook
1
2
90001799 01
Spring plunger GN615 K M4x9
1
3
90000351 01
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30
1
4
90000026 03
Lock nut DIN985 M8 fzb
1
5
90001560 01
Nut cover MSM8S
1
B C D
1
2
A
3
2
1
4
B A
5
6
C
3
SCALE:1:1
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-mabr
Released
Swift hook
70200008 01
2011-08-16
A4
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
Exploded view and components