Handicare MiniLift160 Classic User manual

Visual inspection
Inspect lift functions regularly. Check to ensure that material is free from damage.
Before use
Ensure that the product is correctly assembled.
Check slingbar connection and safety latch function.
Check lift and base-width movement.
Check to ensure that the actuator is correctly installed.
Always read the user manuals for all assistive devices used during a transfer.
Keep the user manual where it is accessible to users of the product.
The lift may only be used by persons who have received instruction in the operation of the lift.
Safety information
Manual nr: 903 En Ver. 1
Service manual - English
Always read the user manual
MiniLift160 Classic
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
5 4 3 2 1 7 8
9
10 11 12
1 2 3 4 5 6 7 8
G
12
11
10
9
SCALE:1:4
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-jope
g
2010-07-27
A2
Unless otherwise stated, general
tolerances according to ISO 2768-m
SWL: 160 kg/352 lbs 400641436
400641437

Table of contents
Assembly
-Final inspection...................................................................................... 3
Using the product
- Important information............................................................................ 4
- Trouble-shooting ................................................................................... 4
Exploded view and components............................................. 5
Spare part list................................................................................13
Changing of spare parts............................................................15
Periodic inspection - protocol....................................................17
- Description for periodic inspection .........................................................18
- Periodic inspection - instruction............................................................ 19
Maintenance.................................................................................21
Symbols ..........................................................................................22
Technical information .............................................................22
- Dimensions..........................................................................................23
2

Assembly
Final inspection
Check to ensure that no parts have been left in the packaging.
Inspect the lift for signs of wear and damage.
Check all four castor wheels and castor wheel locks.
Check all connections and fixtures including screws and bolts.
Check the emergency stop function by activating the emergency stop, and then
pressing either the up or down button. If nothing happens when the up or down
buttons are pressed, the emergency stop is functioning properly.
Grasp the hand control, press the up button and run the lift arm all the way up. Then,
press the down button and run the lift arm all the way down.
Test base-width adjustment function. Press the button for base-width adjustment to
widen the base fully, and then press the other button to narrow the base again.
Test lift function by lifting a person (not a user) using an approved sling. At the same
time, check the emergency lowering function with someone on the lift. See section on
Emergency lowering.
If the lift is functioning correctly, connect the charger and check to ensure that the
charging lamp on the control box lights up.
NOTE!
Before the lift is used for the first time:
• it must be charged for at least 4 hours. See section on charging batteries.
• the control box service counter needs to be reset. To reset the service counters
press both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the counter has been reset.
Keep the user manual where it is accessible to users of the product.
3
F
8
E
D
C
B
A
G
H
J
K
L
M
7 6 5 4 3 2 1 9 10 11 12 13 14 15 16
9 1 2 3 4 5 6 7 8 10 11 12
K
G
A
B
C
D
E
F
H
J
SCALE:1:1
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1 WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-mabr
g
2010-04-26
A1
Unless otherwise stated, general
tolerances according to ISO 2768-m

Trouble-shooting
If the lift or base-width adjustment cannot be activated, check the following:
- That the emergency stop button is not pressed in.
- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.
- That battery charging is not in progress.
- That the battery is charged.
If the lift is not working properly, contact your dealer.
If the lift makes unusual noises:
- Try to determine the source of the sound. Take the lift out of operation and contact your dealer.
• The lift must be assembled according to the assembly instructions provided with the lift.
• The lift may only be used indoors and on a level floor.
• Lifting accessories must be properly trial fitted and tested in relation to the user’s needs and functional ability.
• Do not leave the user unattended during a transfer situation.
• Under no circumstances may max. load be exceeded. See section on Safe working load.
• Ensure that the user’s feet do not get caught between the footplate and the floor. Ensure that the user’s feet do not get
caught between the footplate and the base when adjusting the base width.
• MiniLift160 Classic is not intended for transporting users. It may only be used for short transfers.
• Never move the lift by pulling on the actuator!
• The lift must not be used or immersed in or under water including showering.
• The lift should not be left / stored in a high humidity environment.
• The lift must not be charged in a wet room.
• To ensure optimal function, the lift must be inspected regularly. See section on Maintenance.
• Warranty applies only if repairs or alterations are done by an authorized technician.
• Using lifting accessories other than those approved by Handicare can entail a risk.
Do not push
Important Information
Using the product
4

Exploded view and components - MiniLift160 Classic
5
25 27 26 4
7 6
13
9 5
381 210
18 15 24 16 17 19 23 29 30 20 28 21 22 11 12
14
33
3231
34
Apply loctite 243 Tighten with tightening torque 10 Nm
Apply loctite 243 Tighten with tightening torque 10 Nm
Apply loctite 243 Tighten with tightening torque 35 Nm
DO NOT apply loctite Tighten with tightening torque 14 Nm
REVISION HISTORY
REV.
POS.
DESCRIPTION
DATE
APPROVED
01
Article introduced.
2019-04-24
hc-ahel
02
Rev update: -4942
2019-04-25
hc-ahel
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90005003 01
Lower base welded
1
290005013 01
ML125 leg right
1
390005012 01
ML125 leg left
1
490004942 04
Upper frame assy
1
590004984
01+
Footplate holder ML125
1
690004985 02
Kneepad holder ML125
1
790004012
01+
Handwheel with threaded bar ML200
1
890005004 01
Leg bearing support
2
990004922 01
Screw MK6S ISO 7380 10.9 M6x12H fzb
2
10 90004923 02
Screw MK6S ISO 7380 10.9 M6x16 fzb
2
11 90000601 01
Washer DIN125 10.5x20x2 fzb
2
12 90004926 01
Screw MC6S DIN912 8.8 M10x40 fzb
2
13 90005000 01
Screw S6SS DIN 914 M8x16 fzb
4
14 90003318 01
Nut cover M6 grey
6
15 90004883 02
Leg spread link arm
1
16 90000823 02
Washer BRB 8,4x24x2 Fzb
1
17 90000026 02
Lock nut DIN985 M8 fzb
1
18 90000486 02
Washer DIN125 13x25x2.5 fzb
1
19 90000330 02
Nut cover MSM8G
1
20 90000504 02
Nut M6M DIN934 M8 fzb
4
21 90001144 01
Actuator LA12 120169-1050241X
1
22 90001982 01
Screw M6S DIN931 8.8 M10x35 fzb
2
23 90000539 02
Lock nut DIN 985 CL6 M10 FZB
2
24 90000660 01
Nut cover MSM10
4
25 90003165 02
Handcontrol HB32 4button
1
26 90004882 01
Plastic plug PVC (I-PEP 25x5 mm)
1
27 90004881 01
Hexagon key 4 mm DIN 911
1
28 90004927 00
Fork link DIN 71751 S M8x16 (Wiberger)
2
29 90004928 01
Threaded steel rod DIN 975 M8x119 fzb
1
30 90004929 01
Threaded steel rod DIN 975 M8x219 fzb
1
31 90001889 04
Linak MBJ2 incl. screws
1
32 90004084 01
Cap nut DIN1587 M5
2
33 90003161 01
Controlbox CBJCare w display LA34
1
34 90003166 02
Battery box CBJ grey (BAJ1)
1
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01+
SCALE
PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
90005066
MiniLift 160 Classic
In work
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE
NAME
REV.
DWG. NO.
1:10
5
6
E
hc-matfre
E
D E F C
1234
B A
3215
C D
4 678
A B
6and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
90005066
MiniLift 160 Classic
In work
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT: SHEET 1 OF 1
CREATED
DATENAME
REV.DWG. NO.
1:10
5This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
hc-matfre
431 27 26
6
7
29 13
25
5
381
12 18
10
21 24
2
16 19 23 17 30 20 28 15 22 11
9
14
33
32
34
REVISION HISTORY
REV. POS. DESCRIPTION DATE APPROVED
01 Article introduced. 2019-04-24 hc-ahel 02 Rev update: -4942 2019-04-25 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90005003 01 Lower base welded 1 2 90005013 01 ML125 leg right 1 3 90005012 01 ML125 leg left 1 4 90004942 04 Upper frame assy 1 5 90004984 02 Footplate holder ML125 1 6 90004985 02 Kneepad holder ML125 1 7 90004012 01 Handwheel with threaded bar ML200 1 8 90005004 01 Leg bearing support 2 9 90004922 01 Screw MK6S ISO 7380 10.9 M6x12H fzb 2
10 90004923 02 Screw MK6S ISO 7380 10.9 M6x16 fzb 2 11 90000601 01 Washer DIN125 10.5x20x2 fzb 2 12 90004926 01 Screw MC6S DIN912 8.8 M10x40 fzb 2 13 90005000 01 Screw S6SS DIN 914 M8x16 fzb 4 14 90003318 01 Nut cover M6 grey 6 15 90004883 02 Leg spread link arm 1 16 90000823 02 Washer BRB 8,4x24x2 Fzb 1 17 90000026 02 Lock nut DIN985 M8 fzb 1 18 90000486 02 Washer DIN125 13x25x2.5 fzb 1 19 90000330 02 Nut cover MSM8G 1 20 90000504 02 Nut M6M DIN934 M8 fzb 4 21 90001144 01 Actuator LA12 120169-1050241X 1 22 90001982 01 Screw M6S DIN931 8.8 M10x35 fzb 2 23 90000539 02 Lock nut DIN 985 CL6 M10 FZB 2 24 90000660 01 Nut cover MSM10 4 25 90003165 02 Handcontrol HB32 4button 1 26 90004882 01 Plastic plug PVC (I-PEP 25x5 mm) 1 27 90004881 01 Hexagon key 4 mm DIN 911 1 28 90004927 00 Fork link DIN 71751 S M8x16 (Wiberger) 2 29 90004928 01 Threaded steel rod DIN 975 M8x119 fzb 1 30 90004929 01 Threaded steel rod DIN 975 M8x219 fzb 1 31 90001889 04 Linak MBJ2 incl. screws 1 32 90004084 01 Cap nut DIN1587 M5 2 33 90003161 01 Controlbox CBJCare w display LA34 1 34 90003166 02 Battery box CBJ grey (BAJ1) 1

Upper frame
Lift arm
Exploded view and components
6
1
11
14
10
13
6
3
2
5
7
9
4
8
12
Apply loctite 243
Tighten with
tightening torque
5 Nm
Apply loctite 243
Tighten with
tightening torque
14Nm
Apply loctite 243
Tighten with
tightening torque
5Nm
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02
-4954 and -4955 updated color 151211 hc-matfre
03
Rev update: -4954, -4955, -2490. Loctite added to pos.
14.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004946 01 Lift arm welded 1
290004953 01
Lift arm outer bend 1
390004954 02
Sling hook right welded 1
490004955 02
Sling hook left welded 1
590002490 02
Screw DIN 7985 MRT M5x16 8.8 FZB 4
690004964 01
Black rubber foam Ø20xØ32x230 1
790004959 01
User handlebar welded 1
890000467 02
Screw K6S DIN7380 8.8 M8x20 fzb 2
990004997 01
Washer DIN125 8.4x16x1.6 Nylon PA natural 2
10 90004965 01 Hand grip black 2
11 90004998 01 Round knob GREY Ø50 M8x20 2
12 90004963 01 Sliding nut Ø20xM8 4
13 90001259 00C IKP2521-23G 2
14 90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02+
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
90004945
Lift arm assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
1
11
14
10
13
6
3
2
5
7
9
4
8
12
Apply loctite 2701
03
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4954 and -4955 updated color 151211 hc-matfre
03
Rev update: -4954, -4955, -2490. Loctite added to pos.
14.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004946 01 Lift arm welded 1
2
90004953 01 Lift arm outer bend 1
3
90004954 02 Sling hook right welded 1
4
90004955 02 Sling hook left welded 1
5
90002490 02 Screw DIN 7985 MRT M5x16 8.8 FZB 4
6
90004964 01 Black rubber foam Ø20xØ32x230 1
7
90004959 01 User handlebar welded 1
8
90000467 02 Screw K6S DIN7380 8.8 M8x20 fzb 2
9
90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 2
10 90004965 01 Hand grip black 2
11 90004998 01 Round knob GREY Ø50 M8x20 2
12 90004963 01 Sliding nut Ø20xM8 4
13 90001259 00C IKP2521-23G 2
14 90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
90004945
Lift arm assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
4
2
7
10
8
9
1
5
6
3
11
13
12
Apply loctite 243
Tighten with tightening torque 10 Nm
Apply loctite 243
Tighten with tightening torque 10 Nm
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4945 updated 151211 hc-matfre
03
Pos 5: -5765 was -4968. Loctite and tightening torque
added to pos. 5. Rev update: -4945, -0026.
2019-04-24 hc-ahel
04
Rev update: -4930 2019-04-25 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004930 02 Upper frame welded 1
290004945
02+ Lift arm assy 1
390004967 01
Nylon bushing arm pivot 2
490000493 02
Nut cover MSM12G 2
590005765 01
Screw M6S DIN931 8.8 M12x45 fzb 2
690000486 02
Washer DIN125 13x25x2.5 fzb 2
790000351 02
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30 2
890000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB 2
990000330 02
Nut cover MSM8G 2
10 90001657 01 Actuator LA34 ML125/200 1
11 90004969 01 Thermoplastic rubber 18 mm 1
12 90004970 02 Screw K6S ISO7380 8.8 M5x25 fzb 1
13 90004971 01 Bushing Ø20x20 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
04
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-25
16.24 kg
90004942
Upper frame assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
6
E
D
E
F
C
1234
B
A
3215
C
D
4 678
A
5
B
and must not be disclosed , loaned, copied or used for manufacturing, tende ring or any other purpose without their written per mission.
04
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
16.24 kg
90004942
Upper frame assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT: SHEET 1 OF 1
CREATED
DATENAME
REV.DWG. NO.
1:5
This drawing and any information o r descriptive matter set out hereon are the c onfidential and copyright property of Handic are
hc-matfre
4
13
2
7
10
8
9
1
5
6
3
11
12
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4945 updated 151211 hc-matfre
03 Pos 5: -5765 was -4968. Loctite and tightening torque
added to pos. 5. Rev update: -4945, -0026. 2019-04-24 hc-ahel
04 Rev update: -4930 2019-04-25 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004930 02 Upper frame welded 1
2 90004945 03 Lift arm assy 1
3 90004967 01 Nylon bushing arm pivot 2
4 90000493 02 Nut cover MSM12G 2
5 90005765 01 Screw M6S DIN931 8.8 M12x45 fzb 2
6 90000486 02 Washer DIN125 13x25x2.5 fzb 2
7 90000351 02 Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30 2
8 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2
9 90000330 02 Nut cover MSM8G 2
10 90001657 01 Actuator LA34 ML125/200 1
11 90004969 01 Thermoplastic rubber 18 mm 1
12 90004970 02 Screw K6S ISO7380 8.8 M5x25 fzb 1
13 90004971 01 Bushing Ø20x20 1
Apply loctite 2701
Tighten with tightening torque 7 Nm

Foot plate
Leg support
7
A
6 2 1 3
DETAIL A
SCALE 1 : 2
5
4
Apply loctite 243
Tighten with tightening torque 24 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
Rev update: -0605. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004973 01 Footplate 1
290004974 01
Footplate frame welded 1
390004983 01
Rubber surface 1
490004071 01
Screw_MC6S_DIN7984_8.8_M8x12_fzb 4
590004997 01
Washer DIN125 8.4x16x1.6 Nylon PA natural 4
690000605 02
MF6S DIN 7991 8.8 M6x20 FZB 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01+
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-25
90004984
Footplate holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
A
6 2 1 3
DETAIL A
SCALE 1 : 2
54
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 Rev update: -0605. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004973 01 Footplate 1
2
90004974 01 Footplate frame welded 1
3
90004983 01 Rubber surface 1
4
90004071 01 Screw_MC6S_DIN7984_8.8_M8x12_fzb 4
5
90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 4
6
90000605 02 MF6S DIN 7991 8.8 M6x20 FZB 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
90004984
Footplate holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
A
3 7 4 6 15 8 2 5
14
1
16
17
DETAIL A
SCALE 1 : 3
9
10
13
11
12
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
Rev update: -0805. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004986 01 Backplate kneepad 1
290004988 01
Kneepad square tube welded 2
390004987 01
Kneepad T-frame welded 1
490004998 01
Round knob GREY Ø50 M8x20 2
590004079 01
Screw_RXS_DIN7981-C_4,2x16_fzb 8
690004994 02
Plastic cover for profile 20x20x1,5 - Grey 2
790004995 02
Plastic cover for profile 25x25x1,5 - Grey 1
890004996 01
Screw MC6LS DIN7984 8.8 M6x12 fzb 2
990000330 02
Nut cover MSM8G 4
10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2
11 90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 2
12 90000786 02 Screw MC6S DIN912 8.8 M8x40 fzb 2
13 90000345 04 Washer DIN125 8.4x16x1.6 fzb 2
14 90002735 01 Orion kneepad 1
15 90000155 03 Lock nut DIN985 M6 fzb 2
16 90000805 02 Calf strap plate 2
17 90000859 00 Screw MRX DIN7985 4.8 M5x6 fzb poz 4
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
g
90004985
Kneepad holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
A
3 7 4 6 15 8 2 5
14
1
16
17
DETAIL A
SCALE 1 : 3
9
10
13
11
12
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 Rev update: -0805. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004986 01 Backplate kneepad 1
2
90004988 01 Kneepad square tube welded 2
3
90004987 01 Kneepad T-frame welded 1
4
90004998 01 Round knob GREY Ø50 M8x20 2
5
90004079 01 Screw_RXS_DIN7981-C_4,2x16_fzb 8
6
90004994 02 Plastic cover for profile 20x20x1,5 - Grey 2
7
90004995 02 Plastic cover for profile 25x25x1,5 - Grey 1
8
90004996 01 Screw MC6LS DIN7984 8.8 M6x12 fzb 2
9
90000330 02 Nut cover MSM8G 4
10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2
11 90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 2
12 90000786 02 Screw MC6S DIN912 8.8 M8x40 fzb 2
13 90000345 04 Washer DIN125 8.4x16x1.6 fzb 2
14 90002735 01 Orion kneepad 1
15 90000155 03 Lock nut DIN985 M6 fzb 2
16 90000805 02 Calf strap plate 2
17 90000859 00 Screw MRX DIN7985 4.8 M5x6 fzb poz 4
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
g
90004985
Kneepad holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre

Left and right leg
8
1 4 10 119
12
2
13
7
14
6
3
5
8
Apply loctite 243
Tighten with tightening torque 20 Nm
Apply loctite 243
Tighten with tightening torque 20 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
01
Pos. 5: -0606 was -0026. Rev update: -5014, -3460, -
4901, -4903, -4904, -4905, -4902, -5019, -5018.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90005014 01 ML125 leg left welded 1
290003460 02
Wheel bumper 2
390005001 00
Castor Manner Ø75 with brake GREY 1
490000645 01
Ball joint DIN71802 M8 1
590000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB 1
690004901 02
Screw MC6S M10x55 8.8 FZB DIN 912 1
790004903 02
Spring washer DIN 6796 10,5x23x2,5 2
890004904 02
Screw P6SS DIN913 8.8 M5x10 fzb 1
990004905 01
Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
10 90004902 01 Bearing support roll plate 1
11 90005019 02 Anti-slip tape adhesive, 22 mm 1
12 90005020 00 Screw MF6S DIN 7991 8.8 M10x55 fzb 1
13 90005018 01 Castor Manner Ø75 w/o brake GREY 1
14 90000539 02 Lock nut DIN 985 CL6 M10 FZB 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
90005012
ML125 leg left
In work
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
1 4 10 119
12
2
13
7
14
6
3
5
8
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
01
Pos. 5: -0606 was -0026. Rev update: -5014, -3460, -
4901, -4903, -4904, -4905, -4902, -5019, -5018.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90005014 01 ML125 leg left welded 1
2
90003460 02 Wheel bumper 2
3
90005001 00 Castor Manner Ø75 with brake GREY 1
4
90000645 01 Ball joint DIN71802 M8 1
5
90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 1
6
90004901 02 Screw MC6S M10x55 8.8 FZB DIN 912 1
7
90004903 02 Spring washer DIN 6796 10,5x23x2,5 2
8
90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 1
9
90004905 01 Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
10 90004902 01 Bearing support roll plate 1
11 90005019 02 Anti-slip tape adhesive, 22 mm 1
12 90005020 00 Screw MF6S DIN 7991 8.8 M10x55 fzb 1
13 90005018 01 Castor Manner Ø75 w/o brake GREY 1
14 90000539 02 Lock nut DIN 985 CL6 M10 FZB 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
90005012
ML125 leg left
In work
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
9 6 10 1
8
2
3
4
7
5
14
13
12
11
Apply loctite 243
Tighten with tightening torque 20 Nm
Apply loctite 243
Tighten with tightening torque 20 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
01
Pos. 4: -0606 was -0026. Rev update: -5015, -3460, -
4901, -4905, -4903, -4904, -4902, -5019, -5018.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90005015 01 ML125 leg right welded 1
290003460 02
Wheel bumper 2
390005001 00
Castor Manner Ø75 with brake GREY 1
490000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB 1
590004901 02
Screw MC6S M10x55 8.8 FZB DIN 912 1
690004905 01
Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
790004903 02
Spring washer DIN 6796 10,5x23x2,5 2
890004904 02
Screw P6SS DIN913 8.8 M5x10 fzb 1
990004902 01
Bearing support roll plate 1
10 90000645 01 Ball joint DIN71802 M8 1
11 90005019 02 Anti-slip tape adhesive, 22 mm 1
12 90005020 00 Screw MF6S DIN 7991 8.8 M10x55 fzb 1
13 90005018 01 Castor Manner Ø75 w/o brake GREY 1
14 90000539 02 Lock nut DIN 985 CL6 M10 FZB 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
90005013
ML125 leg right
In work
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
9 6 10 1
8
2
3
4
7
5
14
13
12
11
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
01
Pos. 4: -0606 was -0026. Rev update: -5015, -3460, -
4901, -4905, -4903, -4904, -4902, -5019, -5018.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90005015 01 ML125 leg right welded 1
2
90003460 02 Wheel bumper 2
3
90005001 00 Castor Manner Ø75 with brake GREY 1
4
90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 1
5
90004901 02 Screw MC6S M10x55 8.8 FZB DIN 912 1
6
90004905 01 Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
7
90004903 02 Spring washer DIN 6796 10,5x23x2,5 2
8
90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 1
9
90004902 01 Bearing support roll plate 1
10 90000645 01 Ball joint DIN71802 M8 1
11 90005019 02 Anti-slip tape adhesive, 22 mm 1
12 90005020 00 Screw MF6S DIN 7991 8.8 M10x55 fzb 1
13 90005018 01 Castor Manner Ø75 w/o brake GREY 1
14 90000539 02 Lock nut DIN 985 CL6 M10 FZB 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
90005013
ML125 leg right
In work
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre

Exploded view and components - MiniLift160 Classic with low leg
9
25 27 26 4
6 7
12 11
9 5
38
141 210
15 18 16 23 30 20 29 19 28 17 24 21 22 13 33 34
31 32
Apply loctite 243 Tighten with tightening torque 10Nm
Apply loctite 243 Tighten with tightening torque 35Nm
Apply loctite 243 Tighten with tightening torque 10 Nm
DO NOT apply loctite Tighten with tightening torque 14Nm
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
01
Article introduced.
2019-04-24
hc-ahel
02
Rev update: -4942
2019-04-25
hc-ahel
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90005003 01
Lower base welded
1
290004899 03
ML125LL Low leg right
1
390004898 03
ML125LL Low leg left
1
490004942 04
Upper frame assy
1
590004984
01+
Footplate holder ML125
1
690004985 02
Kneepad holder ML125
1
790004012
01+
Handwheel with threaded bar ML200
1
890005004 01
Leg bearing support
2
990004922 01
Screw MK6S ISO 7380 10.9 M6x12H fzb
2
10 90004923 02
Screw MK6S ISO 7380 10.9 M6x16 fzb
2
11 90000601 01
Washer DIN125 10.5x20x2 fzb
2
12 90004926 01
Screw MC6S DIN912 8.8 M10x40 fzb
2
13 90005000 01
Screw S6SS DIN 914 M8x16 fzb
4
14 90003318 01
Nut cover M6 grey
6
15 90004883 02
Leg spread link arm
1
16 90000823 02
Washer BRB 8,4x24x2 Fzb
1
17 90000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB
1
18 90000486 02
Washer DIN125 13x25x2.5 fzb
1
19 90000330 02
Nut cover MSM8G
1
20 90000504 02
Nut M6M DIN934 M8 fzb
4
21 90001144 01
Actuator LA12 120169-1050241X
1
22 90001982 01
Screw M6S DIN931 8.8 M10x35 fzb
2
23 90000539 02
Lock nut DIN 985 CL6 M10 FZB
2
24 90000660 01
Nut cover MSM10
4
25 90003165 02
Handcontrol HB32 4button
1
26 90004882 01
Plastic plug PVC (I-PEP 25x5 mm)
1
27 90004881 01
Hexagon key 4 mm DIN 911
1
28 90004927 00
Fork link DIN 71751 S M8x16 (Wiberger)
2
29 90004928 01
Threaded steel rod DIN 975 M8x119 fzb
1
30 90004929 01
Threaded steel rod DIN 975 M8x219 fzb
1
31 90001889 04
Linak MBJ2 incl. screws
1
32 90004084 01
Cap nut DIN1587 M5
2
33 90003161 01
Controlbox CBJCare w display LA34
1
34 90003166 02
BAJ1030-00 (Battery box CBJ grey, BAJ1)
1
F
8
E D C B A G H J K L M
7
6
5
4
3
2
1
9
10
11
12
13
14
15
16
9
1
2
3
4
5
6
7
8
10
11
12
K G A B C D E F H J
SCALE:1:4
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-matfre
Released
MiniLift 160 Classic Low Leg
90005030 02
2019-10-28
A1
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
25 27 26 4
6 7
12 11
9 5
38
141 210
15 18 16 23 30 20 29 19 28 17 24 21 22 13 33 34
31 32
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
01
Article introduced.
2019-04-24
hc-ahel
ITEM NO.
DOCUMENT NO.
REV.
TITLE
QTY.
1 90005003 01
Lower base welded
1
290004899 03
ML125LL Low leg right
1
390004898 03
ML125LL Low leg left
1
490004942 03
Upper frame assy
1
590004984 02
Footplate holder ML125
1
690004985 02
Kneepad holder ML125
1
790004012 01
Handwheel with threaded bar ML200
1
890005004 01
Leg bearing support
2
990004922 01
Screw MK6S ISO 7380 10.9 M6x12H fzb
2
10 90004923 02
Screw MK6S ISO 7380 10.9 M6x16 fzb
2
11 90000601 01
Washer DIN125 10.5x20x2 fzb
2
12 90004926 01
Screw MC6S DIN912 8.8 M10x40 fzb
2
13 90005000 01
Screw S6SS DIN 914 M8x16 fzb
4
14 90003318 01
Nut cover M6 grey
6
15 90004883 02
Leg spread link arm
1
16 90000823 02
Washer BRB 8,4x24x2 Fzb
1
17 90000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB
1
18 90000486 02
Washer DIN125 13x25x2.5 fzb
1
19 90000330 02
Nut cover MSM8G
1
20 90000504 02
Nut M6M DIN934 M8 fzb
4
21 90001144 01
Actuator LA12 120169-1050241X
1
22 90001982 01
Screw M6S DIN931 8.8 M10x35 fzb
2
23 90000539 02
Lock nut DIN 985 CL6 M10 FZB
2
24 90000660 01
Nut cover MSM10
4
25 90003165 02
Handcontrol HB32 4button
1
26 90004882 01
Plastic plug PVC (I-PEP 25x5 mm)
1
27 90004881 01
Hexagon key 4 mm DIN 911
1
28 90004927 00
Fork link DIN 71751 S M8x16 (Wiberger)
2
29 90004928 01
Threaded steel rod DIN 975 M8x119 fzb
1
30 90004929 01
Threaded steel rod DIN 975 M8x219 fzb
1
31 90001889 04
Linak MBJ2 incl. screws
1
32 90004084 01
Cap nut DIN1587 M5
2
33 90003161 01
Controlbox CBJCare w display LA34
1
34 90003166 02
BAJ1030-00 (Battery box CBJ grey, BAJ1)
1
F
8
E D C B A G H J K L M
7
6
5
4
3
2
1
9
10
11
12
13
14
15
16
9
1
2
3
4
5
6
7
8
10
11
12
K G A B C D E F H J
SCALE:1:4
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-matfre
Released
MiniLift 160 Classic Low Leg
90005030 01
2019-04-26
A1
Unless otherwise stated, general tolerances according to ISO 2768-m
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.

Upper frame
Lift arm
Exploded view and components
10
1
11
14
10
13
6
3
2
5
7
9
4
8
12
Apply loctite 243
Tighten with
tightening torque
5 Nm
Apply loctite 243
Tighten with
tightening torque
14Nm
Apply loctite 243
Tighten with
tightening torque
5Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
-4954 and -4955 updated color 151211 hc-matfre
03
Rev update: -4954, -4955, -2490. Loctite added to pos.
14.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004946 01 Lift arm welded 1
290004953 01
Lift arm outer bend 1
390004954 02
Sling hook right welded 1
490004955 02
Sling hook left welded 1
590002490 02
Screw DIN 7985 MRT M5x16 8.8 FZB 4
690004964 01
Black rubber foam Ø20xØ32x230 1
790004959 01
User handlebar welded 1
890000467 02
Screw K6S DIN7380 8.8 M8x20 fzb 2
990004997 01
Washer DIN125 8.4x16x1.6 Nylon PA natural 2
10 90004965 01 Hand grip black 2
11 90004998 01 Round knob GREY Ø50 M8x20 2
12 90004963 01 Sliding nut Ø20xM8 4
13 90001259 00C IKP2521-23G 2
14 90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02+
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
90004945
Lift arm assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
1
11
14
10
13
6
3
2
5
7
9
4
8
12
Apply loctite 2701
03
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4954 and -4955 updated color 151211 hc-matfre
03
Rev update: -4954, -4955, -2490. Loctite added to pos.
14.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004946 01 Lift arm welded 1
2
90004953 01 Lift arm outer bend 1
3
90004954 02 Sling hook right welded 1
4
90004955 02 Sling hook left welded 1
5
90002490 02 Screw DIN 7985 MRT M5x16 8.8 FZB 4
6
90004964 01 Black rubber foam Ø20xØ32x230 1
7
90004959 01 User handlebar welded 1
8
90000467 02 Screw K6S DIN7380 8.8 M8x20 fzb 2
9
90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 2
10 90004965 01 Hand grip black 2
11 90004998 01 Round knob GREY Ø50 M8x20 2
12 90004963 01 Sliding nut Ø20xM8 4
13 90001259 00C IKP2521-23G 2
14 90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
90004945
Lift arm assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
4
2
7
10
8
9
1
5
6
3
11
13
12
Apply loctite 243
Tighten with tightening torque 10 Nm
Apply loctite 243
Tighten with tightening torque 10 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
-4945 updated 151211 hc-matfre
03
Pos 5: -5765 was -4968. Loctite and tightening torque
added to pos. 5. Rev update: -4945, -0026.
2019-04-24 hc-ahel
04
Rev update: -4930 2019-04-25 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004930 02 Upper frame welded 1
290004945
02+ Lift arm assy 1
390004967 01
Nylon bushing arm pivot 2
490000493 02
Nut cover MSM12G 2
590005765 01
Screw M6S DIN931 8.8 M12x45 fzb 2
690000486 02
Washer DIN125 13x25x2.5 fzb 2
790000351 02
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30 2
890000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB 2
990000330 02
Nut cover MSM8G 2
10 90001657 01 Actuator LA34 ML125/200 1
11 90004969 01 Thermoplastic rubber 18 mm 1
12 90004970 02 Screw K6S ISO7380 8.8 M5x25 fzb 1
13 90004971 01 Bushing Ø20x20 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
04
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-25
16.24 kg
90004942
Upper frame assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
4
2
7
10
8
9
1
5
6
3
11
13
12
Apply loctite 2701
Tighten with tightening torque 7 Nm
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4945 updated 151211 hc-matfre
03
Pos 5: -5765 was -4968. Loctite and tightening torque
added to pos. 5. Rev update: -4945, -0026.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004930 01 Upper frame welded 1
2
90004945 03 Lift arm assy 1
3
90004967 01 Nylon bushing arm pivot 2
4
90000493 02 Nut cover MSM12G 2
5
90005765 01 Screw M6S DIN931 8.8 M12x45 fzb 2
6
90000486 02 Washer DIN125 13x25x2.5 fzb 2
7
90000351 02 Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x30 2
8
90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2
9
90000330 02 Nut cover MSM8G 2
10 90001657 01 Actuator LA34 ML125/200 1
11 90004969 01 Thermoplastic rubber 18 mm 1
12 90004970 02 Screw K6S ISO7380 8.8 M5x25 fzb 1
13 90004971 01 Bushing Ø20x20 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
16.21 kg
90004942
Upper frame assy
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre

Foot plate
Leg support
11
A
6 2 1 3
DETAIL A
SCALE 1 : 2
5
4
Apply loctite 243
Tighten with tightening torque 24 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
Rev update: -0605. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004973 01 Footplate 1
290004974 01
Footplate frame welded 1
390004983 01
Rubber surface 1
490004071 01
Screw_MC6S_DIN7984_8.8_M8x12_fzb 4
590004997 01
Washer DIN125 8.4x16x1.6 Nylon PA natural 4
690000605 02
MF6S DIN 7991 8.8 M6x20 FZB 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01+
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-25
90004984
Footplate holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
A
6 2 1 3
DETAIL A
SCALE 1 : 2
54
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 Rev update: -0605. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004973 01 Footplate 1
2
90004974 01 Footplate frame welded 1
3
90004983 01 Rubber surface 1
4
90004071 01 Screw_MC6S_DIN7984_8.8_M8x12_fzb 4
5
90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 4
6
90000605 02 MF6S DIN 7991 8.8 M6x20 FZB 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
90004984
Footplate holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
A
3 7 4 6 15 8 2 5
14
1
16
17
DETAIL A
SCALE 1 : 3
9
10
13
11
12
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
Rev update: -0805. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004986 01 Backplate kneepad 1
290004988 01
Kneepad square tube welded 2
390004987 01
Kneepad T-frame welded 1
490004998 01
Round knob GREY Ø50 M8x20 2
590004079 01
Screw_RXS_DIN7981-C_4,2x16_fzb 8
690004994 02
Plastic cover for profile 20x20x1,5 - Grey 2
790004995 02
Plastic cover for profile 25x25x1,5 - Grey 1
890004996 01
Screw MC6LS DIN7984 8.8 M6x12 fzb 2
990000330 02
Nut cover MSM8G 4
10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2
11 90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 2
12 90000786 02 Screw MC6S DIN912 8.8 M8x40 fzb 2
13 90000345 04 Washer DIN125 8.4x16x1.6 fzb 2
14 90002735 01 Orion kneepad 1
15 90000155 03 Lock nut DIN985 M6 fzb 2
16 90000805 02 Calf strap plate 2
17 90000859 00 Screw MRX DIN7985 4.8 M5x6 fzb poz 4
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
g
90004985
Kneepad holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
A
3 7 4 6 15 8 2 5
14
1
16
17
DETAIL A
SCALE 1 : 3
9
10
13
11
12
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 Rev update: -0805. 2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004986 01 Backplate kneepad 1
2
90004988 01 Kneepad square tube welded 2
3
90004987 01 Kneepad T-frame welded 1
4
90004998 01 Round knob GREY Ø50 M8x20 2
5
90004079 01 Screw_RXS_DIN7981-C_4,2x16_fzb 8
6
90004994 02 Plastic cover for profile 20x20x1,5 - Grey 2
7
90004995 02 Plastic cover for profile 25x25x1,5 - Grey 1
8
90004996 01 Screw MC6LS DIN7984 8.8 M6x12 fzb 2
9
90000330 02 Nut cover MSM8G 4
10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2
11 90004997 01 Washer DIN125 8.4x16x1.6 Nylon PA natural 2
12 90000786 02 Screw MC6S DIN912 8.8 M8x40 fzb 2
13 90000345 04 Washer DIN125 8.4x16x1.6 fzb 2
14 90002735 01 Orion kneepad 1
15 90000155 03 Lock nut DIN985 M6 fzb 2
16 90000805 02 Calf strap plate 2
17 90000859 00 Screw MRX DIN7985 4.8 M5x6 fzb poz 4
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-25
g
90004985
Kneepad holder ML125
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre

Left and right leg
12
1 4 9 10
12
15
11
14
13
6
7
3
2
5
8
16
Apply loctite 243
Tighten with tightening torque 20 Nm
Apply loctite 243
Tighten with tightening torque 10 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
-4900 replaced -5001 151214 hc-matfre
03
Pos 5: -0606 was 0026. Revision update: -3460, -4901, -
4905, -4903, -0605, -0423, -4920.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004889 01 ML125LL Leg welded left 1
290003460 02
Wheel bumper 1
390004900 01
Castor Manner Ø75 with brake 1
490000645 01
Ball joint DIN71802 M8 1
590000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB 1
690004901 02
Screw MC6S M10x55 8.8 FZB DIN 912 1
790004903 02
Spring washer DIN 6796 10,5x23x2,5 1
890004904 02
Screw P6SS DIN913 8.8 M5x10 fzb 1
990004905 01
Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
10 90004902 01 Bearing support roll plate 1
11 90001650 01 Wheel Blickle LRA-VSTH 35K 2
12 90000605 02 MF6S DIN 7991 8.8 M6x20 FZB 2
13 90000155 03 Lock nut DIN985 M6 fzb 2
14 90000423 02 Washer BN732 6.4x20x1.5 fzb 2
15 90004920 02 Spacer 6,2x10x5 PA-66 Skiffy 005 4900 000 02 2
16 90005006 01 Anti-slip tape adhesive, 22 mm 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
g
90004898
ML125LL Low leg left
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
1 4 9 10
12
15
11
14
13
6
7
3
2
5
8
16
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4900 replaced -5001 151214 hc-matfre
03
Pos 5: -0606 was 0026. Revision update: -3460, -4901, -
4905, -4903, -0605, -0423, -4920.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004889 01 ML125LL Leg welded left 1
2
90003460 02 Wheel bumper 1
3
90004900 01 Castor Manner Ø75 with brake 1
4
90000645 01 Ball joint DIN71802 M8 1
5
90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 1
6
90004901 02 Screw MC6S M10x55 8.8 FZB DIN 912 1
7
90004903 02 Spring washer DIN 6796 10,5x23x2,5 1
8
90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 1
9
90004905 01 Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
10 90004902 01 Bearing support roll plate 1
11 90001650 01 Wheel Blickle LRA-VSTH 35K 2
12 90000605 02 MF6S DIN 7991 8.8 M6x20 FZB 2
13 90000155 03 Lock nut DIN985 M6 fzb 2
14 90000423 02 Washer BN732 6.4x20x1.5 fzb 2
15 90004920 02 Spacer 6,2x10x5 PA-66 Skiffy 005 4900 000 02 2
16 90005006 01 Anti-slip tape adhesive, 22 mm 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
g
90004898
ML125LL Low leg left
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
9 6 14 1
8
2
4
3
7
5
12
13
10
15
11
16
Apply loctite 243
Tighten with tightening torque 20 Nm
Apply loctite 243
Tighten with tightening torque 10 Nm
REVISION HISTORY
REV. POS.
DESCRIPTION DATE DRAWN BY
02
-4900 replaced -5001 151215 hc-matfre
03
Pos 4: -0606 was 0026. Revision update: -3460, -4901, -
4905, -4903, -0605, -0423, -4920.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004890 01 ML125LL Leg welded right 1
290003460 02
Wheel bumper 1
390004900 01
Castor Manner Ø75 with brake 1
490000606 02
LOCK NUT DIN 985 CLASS 6 M8 FZB 1
590004901 02
Screw MC6S M10x55 8.8 FZB DIN 912 1
690004905 01
Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
790004903 02
Spring washer DIN 6796 10,5x23x2,5 1
890004904 02
Screw P6SS DIN913 8.8 M5x10 fzb 1
990004902 01
Bearing support roll plate 1
10 90001650 01 Wheel Blickle LRA-VSTH 35K 2
11 90000605 02 MF6S DIN 7991 8.8 M6x20 FZB 2
12 90000155 03 Lock nut DIN985 M6 fzb 2
13 90000423 02 Washer BN732 6.4x20x1.5 fzb 2
14 90000645 01 Ball joint DIN71802 M8 1
15 90004920 02 Spacer 6,2x10x5 PA-66 Skiffy 005 4900 000 02 2
16 90005006 01 Anti-slip tape adhesive, 22 mm 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-10-28
90004899
ML125LL Low leg right
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre
9 6 14 1
8
2
4
3
7
5
12
13
10
15
11
16
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
02 -4900 replaced -5001 151215 hc-matfre
03
Pos 4: -0606 was 0026. Revision update: -3460, -4901, -
4905, -4903, -0605, -0423, -4920.
2019-04-24 hc-ahel
ITEM NO. DOCUMENT NO. REV. TITLE QTY.
1 90004890 01 ML125LL Leg welded right 1
2 90003460 02 Wheel bumper 1
3
90004900 01 Castor Manner Ø75 with brake 1
4
90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 1
5
90004901 02 Screw MC6S M10x55 8.8 FZB DIN 912 1
6
90004905 01 Rivet d4x10 A2 SSD 54 SSBS DIN 7337 A 2
7
90004903 02 Spring washer DIN 6796 10,5x23x2,5 1
8
90004904 02 Screw P6SS DIN913 8.8 M5x10 fzb 1
9
90004902 01 Bearing support roll plate 1
10 90001650 01 Wheel Blickle LRA-VSTH 35K 2
11 90000605 02 MF6S DIN 7991 8.8 M6x20 FZB 2
12 90000155 03 Lock nut DIN985 M6 fzb 2
13 90000423 02 Washer BN732 6.4x20x1.5 fzb 2
14 90000645 01 Ball joint DIN71802 M8 1
15 90004920 02 Spacer 6,2x10x5 PA-66 Skiffy 005 4900 000 02 2
16 90005006 01 Anti-slip tape adhesive, 22 mm 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
03
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2019-04-26
90004899
ML125LL Low leg right
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-matfre

Article no. Product Unit Components Parts
80100045 Cable for charger US 1 pce 1 x Cable for charger
80100046 Cable for charger UK 1 pce 1 x Cable for charger
80100047 Cable for charger AUS 1 pce 1 x Cable for charger
80100048 Cable for charger EU 1 pce 1 x Cable for charger
80100041 Actuator mast LA34 1 set 2 x Locking nut M8
1 x Actuator LA34 mast
0,5 x Card board
80100042 Control box CBJ 1 pce 1 x Control box
80100043 Battery box CBJ 1 set 1 x Battery box CBJ
1 x Aircap bag
80100057 Battery CBJ 1 pair 2 x Batteries
80100071 Actuator LA 12 legspreading 1 pce 1 x Actuator LA 12
2 x Locking nut
80100072 Actuator LA31-L4 mast 1 set 1 x Actuator LA31-L4
mast
2 x Locking nut
0,5 x Cardboard
80100044 Hand control 4-buttons 1 pce 1 x Hand control
4-buttons
80100130 Hand control Tester Linak 1 pce
Spare part list
13
80100048
80100042
80100043
80100041
80100044
80100071
80100072

Article no. Product Unit Components Parts
80100049 Front castor 80mm 1 pce 1 x Castor 80 mm
1 x Locking nut M10
80100073 Rear castor kit 1 pce 1 x Castor w brake
80100074 Bumper kit 80 mm 1 set 4 x Rubber bumper
80100075 Footplate complete 125 1 pce 1 x Footplate holder
mounted
80100076 Knee pad softmodel 1 pce 1 x Knee pad holder
complete 125
80100077 Locking handle knee pad set 1 set 2 x handle
80100078 Locking handle 125 1 set 2 x round knob black
80100070 Leg strap plate kit 1 set 2 x Leg strap plate
4 x Screw
80100083 Lifting arm front part 125 1 pce 2 x Bright steel
compressed
1 x U-tube
1 x Sling hook left
1 x Sling hook right
1 x Handgrips lifting arm
2 x Plastic cap
4 x Screw DIN 7985
2 x Washer
2 x Screw M8
2 x Handle black
1 x Foam grip
14
80100073
80100074
80100075
80100076
80100077
80100078
80100083
80100049
2x
6 THRU
42
R 17
24
9
22
2x R 2
R 21
AA
54 3
SECTION A-A
POWDER COATED RAL9006, GL70, LAYER THICKNESS 70-90µm
TUMBLE WELL
NO SHARP EDGES
FREE FROM BURRS
B
C
D
1 2
A
3 2 1 4
B
A
5 6
C
3
SCALE:1:1
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-jope
Released
Calf strap plate
90000805 01
S355JR or equivalent
- g
2010-04-08
A4
Unless otherwise stated,
general tolerances
according to ISO 2768-m
80100070

Changing spare parts
80100041 Actuator mast LA34
Lower the boom to the lowest position. Activate the emergency stop. Disconnect the actuator from the control box.
Loosen the nut and pull the screw out; then, loosen the screw and nut on the lower end of the actuator. Lift the boom
and remove the actuator. Install the new actuator. Start by fitting the lower end, and then lift the boom and fit the upper
end. Secure the actuator with the existing screws and the new, accompanying lock nuts. Connect the actuator to the
control box.
80100042 Control box CBJ
Activate the emergency stop, and then disconnect the actuator and hand control. Remove the battery, loosen the long
screw and remove the control box. Install the new control box and secure it with the screw. Replace the battery, and
then connect the actuator and hand control.
80100043 Battery box CBJ
Remove the battery by lifting it straight up and out of the holder in the control box. Install the new battery in the holder
Note! The battery must be charged for at least four hours before it is used for the first time.
80100044 Hand control 4-button
Activate the emergency stop, and then disconnect the hand control. Connect the new hand control.
80100045, -46, -47, -48,
Connect the charger cable to the control box, and then plug it into a wall socket.
80100049 Front castor kit 80mm
Using an Allen key, remove the screw. Replace the castor, apply Loctite 243 or similar, and then secure the castor with
the screw.
80100057 Battery CBJ
Remove the lift battery and remove the screws. Disconnect the battery contacts and remove the batteries. Install the
new batteries in the battery box and connect the contacts. Place the cover on the box and secure it with the screws.
Note! The battery must be charged for at least four hours before it is used for the first time.
80100070 Leg strap plate kit
Remove the screws on either side of the lower-leg support/knee pad. Replace the leg strap plate and secure it with the
accompanying screws.
80100071 Actuator LA 12 base-width adjustment
Run the actuator until the legs are drawn in fully. Activate emergency stop. Disconnect the actuator from the control box.
Remove the screw covers. Loosen and remove the screw that holds the actuator to the leg. Remove the screw covers
and loosen the screw and nut on the other side of the actuator. Remove the actuator.
Install the new actuator; start by securing the end that is secured to the leg. Use the accompanying lock nut. Then, se-
cure the side that is connected to the hinge mount. Use the accompanying lock nut. Replace the screw covers. Connect
the actuator to the control box.
15

80100072 Actuator LA31-L4 mast
Lower the boom to the lowest position. Activate the emergency stop. Disconnect the actuator from the control box.
Loosen the nut and pull the screw out; then, loosen the screw and nut on the lower end of the actuator. Lift the boom
and remove the actuator. Install the new actuator. Start by fitting the lower end, and then lift the boom and fit the upper
end. Secure the actuator with the existing screws and the new, accompanying lock nuts. Connect the actuator to the
control box.
80100073 Rear castor kit 80mm
Using an Allen key, remove the screw. Replace the castor, apply Loctite 2701 or similar, and then secure the castor with
the screw.
80100074 Bumper kit
Remove the castors and remove the bumper. Install the new bumper and castors.
80100075 Footplate complete 125
Remove the old footplate and install the new one.
80100076 Knee pad soft model complete 125
Loosen the two screws that hold the covers in place on the ends of the two square tubes. Loosen the two lower locking
handles and pull the knee pad straight out to remove it. Insert the new knee pad in the tube and tighten the two locking
handles. Secure the covers with the two screws.
80100077 Locking handle knee pad set
Unscrew the old handle and install the new one.
80100078 Locking handle 125
Unscrew the old handle and install the new one.
80100083 Lifting arm front part 125
Unscrew the two locking handles on the topside of the boom/lifting arm. Pull the handle out. Insert the new boom in the
tube and replace and tighten the two locking handles.
80100130 Hand control tester Linak
Follow the accompanying instructions.
80100148 Control box CBJC MiniLift125
Activate the emergency stop, and then disconnect the actuator and hand control. Remove the battery, loosen the long
screw and remove the control box. Install the new control box and secure it with the screw. Replace the battery, and
then connect the actuator and hand control.
80100156 Hand control HB32-4
Activate the emergency stop, and then disconnect the hand control. Connect the new hand control.
80100161 Battery box CBJ Grey BAJ1
Remove the battery by lifting it straight up and out of the holder in the control box. Install the new battery in the holder.
Note! The battery must be charged for at least four hours before it is used for the first time.
16

Base:
Check for visible damage
Check:
A Castor
B Brakes
C Screws
Mast:
Inspect the mast
Check:
D Screws
E Lift arm hardware etc
F Link
G Slingbar and the function of the safety latches
H Mast actuator
I Battery and cable installations
J Hand control
K Emergency stop
L Emergency lowering
M Charging
N Product label
Test of safe working load:
Safe working load test mast
Safe working load test base
Mechanical emergency lowering
Accessories:
Documentation:
Instructions / manuals
Control box:
Reset the control box service counter
Lift type: Contract no:
s/n: Name:
Version: Address:
Prod. year:
Sling bar id.: Situation of use: Home Institution Other
Comments: 1. Attention 2. Correct 3. Do not use!
Periodic inspection - protocol
Date:
Load test weight: Serviced by:
In accordance with ISO 10535:2006 Annex B-Periodic inspection

Description for periodic inspection
18
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
5 4 3 2 1 7 8
9
10 11 12
1 2 3 4 5 6 7 8
G
12
11
10
9
SCALE:1:4
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-jope
g
2010-07-27
A2
Unless otherwise stated, general
tolerances according to ISO 2768-m
A
A
B
C
D
E
F
G
H
I
J
K
M
L
IL

Periodic inspection - instruction
Base
-Check the base for visible damage to the surfaces, finish, etc.
Castors
-Roll the lift unloaded on the floor, check that the castors roll and turn freely.
-Check that the castor fasteners are tight.
Brakes
-Lock the brakes. Check that the castors do not turn when the lift is pushed.
Screws and joints
-Check screws and ball joints, and listen for peculiar noises and vibrations.
Mast
-Check the mast for visible damage to the surfaces, finish etc.
-Check screws, nuts, bolts etc.
Footplate
-Check the footplate for visible damage to the surfaces, finish, etc. Make sure it is correctly assembled.
Liftarm, hardware
-Check the liftarm for visible damage to the surfaces, finish etc.
-Check screws, nuts, bolts etc.
Kneepad
-Check the kneepad for visible damage to the surfaces, finish, etc. Make sure it is correctly assembled.
Slingbar and safety latch function
-Check to ensure that there is no visible wear or damage.
- Check the function of the safety latches.
Mast actuator
-Verify that the upper and lower actuator fasteners to the mast are tight.
-Visual inspection.
-Check of abnormal noise level.
Battery and cable installations
- Check battery and electrical cable.
- Verify that all cables are properly inserted.
Handset
-Verify that all functions on the handset are working.
Emergency stop
-Verify that the lift does not operate when emergency stop is pressed in.
Description for periodic inspection
19

Emergency lowering
-Verify the function of emergency lowering.
Charging
-Verify that charging is operating. Yellow lamp on the controllbox should light up when charging.
Product label
- Check the serial number so that the label is there and readable. Note the serial number on the protocol.
Test loading
Test loading of MiniLift160 Classic is done with 120 kg weight, which corresponds to a patient weight of 160 kg.
Test loading with loose weights
NOTE! Both hooks must bear the weight. When one weight is used, the weight
must be distributed over both hooks. Ensure that the weight pack is well clear of
the actuator. Weights must be attached to the hooks as shown in picture.
Remove the lower-leg support and footrest before test loading; this allows
more space for the weight that is to be lifted.
NOTE! Replace the lower-leg support and footrest after test loading.
Move the boom to the outermost position and apply 120 kg.
- Run the actuator 160 mm up/down as shown in picture. The boom is loaded
with 120 kg and placed in the outermost position.
Listen for unusual sounds during raising/lowering.
Connector hooks
- Lift up to 120 kg clear of the floor and wait for 20 sec.
NOTE! Load the hooks according to picture.
The base is loaded with 160 kg.
- Place 160 kg on the footrest, within the frame for foot placement. Run the base-width
adjustment in/out and listen for unusual sounds.
Mechanical emergency lowering
-Verify the function of emergency lowering.
Documentation
- Check that the manual is available and up-to-date.
Accessories
-Check the accessories to the lift.
To reset the service counters press both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the timer has been reset.
20