Handicare SystemRoMedic MiniLift200 User manual

Visual inspection
Inspect lift unit functions regularly. Check to ensure that material is free from damage.
Before use
Ensure that the product is correctly assembled.
Check slingbar connection and safety latch function.
Check lift and base-width movement.
Check to ensure that the actuator is correctly installed.
Always read the user manuals for all assistive devices used during a transfer.
Keep the user manual where it is accessible to users of the product.
The lift unit may only be used by persons who have received instruction in the operation of the lift unit.
Safety information
Manual nr: 883-En Ver. 7 151210
Service manual - English
SWL: 200 kg/441 lbs
Always read the user manual
Valid from serial number:
MiniLift200
SystemRoMedicTM
200005000

Table of contents
Assembly
-Final inspection...................................................................................... 3
Using the product
- Important information............................................................................ 4
- Trouble-shooting ................................................................................... 4
Exploded view and components.......................................... 5-9
Spare part list...........................................................................10-11
Changing of spare parts....................................................12-13
Periodic inspection - protocol....................................................14
- Description for periodic inspection .........................................................15
- Periodic inspection - instruction....................................................... 16-17
Maintenance.................................................................................18
Symbols ..........................................................................................18
Technical information .............................................................19
- Dimensions.....................................................................................20-21
2SystemRoMedicTM

Assembly
Final inspection
Check to ensure that no parts have been left in the packaging.
Inspect the lift for signs of wear and damage.
Check all four castor wheels and castor wheel locks.
Check all connections and fixtures including screws and bolts.
Check the emergency stop function by activating the emergency stop, and then
pressing either the up or down button. If nothing happens when the up or down
buttons are pressed, the emergency stop is functioning properly.
Grasp the hand control, press the up button and run the lift arm all the way up. Then,
press the down button and run the lift arm all the way down.
Test base-width adjustment function. Press the button for base-width adjustment to
widen the base fully, and then press the other button to narrow the base again.
Test lift function by lifting a person (not a user) using an approved sling. At the same
time, check the emergency lowering function with someone on the lift. See section on
Emergency lowering.
If the lift is functioning correctly, connect the charger and check to ensure that the
charging lamp on the control box lights up.
NOTE!
Before the lift is used for the first time:
• it must be charged for at least 4 hours. See section on charging batteries.
• the control box service counter needs to be reset. To reset the service counters
press both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the timer has been reset.
Keep the user manual where it is accessible to users of the product.
3
SystemRoMedicTM

Trouble-shooting
If the lift or base-width adjustment cannot be activated, check the following:
- That the emergency stop button is not pressed in.
- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.
- That battery charging is not in progress.
- That the battery is charged.
If the lift unit is not working properly, contact your dealer.
If the lift unit makes unusual noises:
- Try to determine the source of the sound. Take the lift unit out of operation and contact your dealer.
• The lift must be assembled according to the assembly instructions provided with the lift.
• The lift may only be used indoors and on a level floor.
• Lifting accessories must be properly trial fitted and tested in relation to the user’s needs and functional ability.
• Do not leave the user unattended during a transfer situation.
• Under no circumstances may max. load be exceeded. See section on Safe working load.
• Ensure that the user’s feet do not get caught between the footplate and the floor. Ensure that the user’s feet do not get
caught between the footplate and the base when adjusting the base width.
• MiniLift200 is not intended for transporting users. It may only be used for short transfers.
• Never move the lift by pulling on the actuator!
• The lift must not be used or immersed in or under water including showering.
• The lift should not be left / stored in a high humidity environment.
• The lift must not be charged in a wet room.
• To ensure optimal function, the lift must be inspected regularly. See section on Maintenance.
• Warranty applies only if repairs or alterations are done by an authorized technician.
• Using lifting accessories other than those approved by Handicare can entail a risk.
Do not push
Important Information
Using the product
4SystemRoMedicTM

Exploded view and components
5
SystemRoMedicTM

Exploded view - Base EM
6SystemRoMedicTM
18
17
8
1
4
3 2
15
16
1214135
20 6 7
9
10 11
19
Brako assembly number 742344334
REVISION HISTORY
REV.
POS.
DESCRIPTION
DATE
DRAWN BY
Item
No.
Part No.
Rev.
Description
Qty.
1 90004030 00
Undercarriage painted
1
290004031 00
Motion transmission plate painted
1
390000487 01
Lock nut DIN985 CL6 M12 fzb
1
490004024 00
Ball joint M10 DIN71805
2
590003460 01
Wheel bumper
2
690000601 01
Washer DIN125 10.5x20x2 fzb
2
790000733 00
Screw MC6S DIN912 8.8 M10x80 fzb
2
890004029 02
Left leg mounted ML200
1
990004025 02
Right leg mounted ML200
1
10 90001176 00
Washer DIN 9021 M12 Fzb
2
11 90004032 01 Screw_M6S_DIN933_8.8_M12x20_fzb 2
12 90000680 00
Actuator LA28 ML200
1
13 90004033 00 Screw_M6S_DIN933_8.8_M10x35_fzb 2
14 90000539 02
Lock nut DIN 985 CL6 M10 FZB
2
15 90002740
00A
Threaded steel rod DIN976-1 8.8
M10x200 fzb
2
16 90000873 01
Hex nut DIN934 M6M M10 fzb
4
17 90004065 00
Hedge plate painted
1
18 90004066 00
Gum grommet
1
19 90004067 00
Screw K6S DIN7380 8.8 M4x12 fzb
4
20 90000260 01
Rear wheel 100mm
2
D E F C
1
2
3
4
B A
3
2
1
5
C D
4
6
7
8
A B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE
PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
15.93 g
90004068
Undercarriage mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE
NAME
REV.
DWG. NO.
1:10
5
6
E
hc-makn

Exploded view - Lifting arm
7
SystemRoMedicTM
2 3 1
Brako assembly number 742364000
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004010 01
Handwheel Ø50 M8
Grey
1
290004011 00
Threaded bar M8x75 1
390000504 01
Nut M6M DIN934 M8 fzb 1
B
C
D
1 2
A
3 2 1 4
B
A
5 6
C
3
1:2
DWG. NO. REV.
NAME DATE
CREATED
SHEET 1 OF 1
WEIGHT:
STATUS
TITLE
MATERIAL:
SIZE
Released
Handwheel with threaded bar ML200
90004012 01
0.03 g
2015-06-10
A4
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
MATERIAL SPECIFICATION:
PROJECTION SCALE
hc-makn
352 4 1
6
7
8
9
10
13 14
11 12
Brako assembly number 742411334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004016 00 Liting arm outer 1
290004017 02
Sliding washer SKF Ø26xØ44x1,5 2
390004018 00
Turning bar 2
490004019 00
Bronze bearing Ø35xØ25x50 2
590004020 00
Threaded bar 1
690004022 00
Screw_P6SS_M6x8_DIN916_8.8_fzb 2
790004021 00
Screw K6S ISO7380 8.8 M6x8 fzb 1
8 90003136 02 Plastic spring screw Grey 1
990002772 02
Lifting arm inner 1
10 90002691 02 Lifting arm sling stopper asm 1
11 90004013 00 Screw P6SS DIN916 M6x16 2
12 90002697 01 Lifting arm sling hook end 2
13 90002773 01 Lifting arm handle black 2
14 90004014 00 Plastic cap Ø20x1,4 Black 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
6.68 g
90004023
Liftarm mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-makn
2 3 1
Brako assembly number 742364000
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004010 01
Handwheel Ø50 M8
Grey
1
290004011 00
Threaded bar M8x75 1
390000504 01
Nut M6M DIN934 M8 fzb 1
B
C
D
1 2
A
3 2 1 4
B
A
5 6
C
3
1:2
DWG. NO. REV.
NAME DATE
CREATED
SHEET 1 OF 1
WEIGHT:
STATUS
TITLE
MATERIAL:
SIZE
Released
Handwheel with threaded bar ML200
90004012 01
0.03 g
2015-06-10
A4
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
MATERIAL SPECIFICATION:
PROJECTION SCALE
hc-makn
352 4 1
6
7
8
9
10
13 14
11 12
Brako assembly number 742411334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004016 00 Liting arm outer 1
290004017 02
Sliding washer SKF Ø26xØ44x1,5 2
390004018 00
Turning bar 2
490004019 00
Bronze bearing Ø35xØ25x50 2
590004020 00
Threaded bar 1
690004022 00
Screw_P6SS_M6x8_DIN916_8.8_fzb 2
790004021 00
Screw K6S ISO7380 8.8 M6x8 fzb 1
890003136 02
Plastic spring screw Grey 1
990002772 02
Lifting arm inner 1
10 90002691 02 Lifting arm sling stopper asm 1
11 90004013 00 Screw P6SS DIN916 M6x16 2
12 90002697 01 Lifting arm sling hook end 2
13 90002773 01 Lifting arm handle black 2
14 90004014 00 Plastic cap Ø20x1,4 Black 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
6.68 g
90004023
Liftarm mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-makn

Exploded view - Leg Right
Exploded view - Leg Left
8SystemRoMedicTM
1
2
3
4
5
6
Brako assembly number 742343334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004028 00 Leg left ML200 1
290004024 00
Ball joint M10 DIN71805 1
390003460 01
Wheel bumper 1
490000259 01
Front wheel 100mm 1
590000601 01
Washer DIN125
10.5x20x2 fzb
1
690001175 00
Screw MC6S DIN 912
M10x70 8.8 fzb
1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
3.67 g
90004029
Left leg mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-makn
1
2
3
4
5
6
Brako assembly number 742343334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No.
Part No. Rev. Description Qty.
1 90004028 00 Leg left ML200 1
290004024 00
Ball joint M10 DIN71805 1
390003460 01
Wheel bumper 1
490000259 01
Front wheel 100mm 1
590000601 01
Washer DIN125
10.5x20x2 fzb
1
690001175 00
Screw MC6S DIN 912
M10x70 8.8 fzb
1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
3.67 g
90004029
Left leg mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-makn
2
1
3
4
5
6
Brako assembly number 742342334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004015 00 Right leg ML200 1
290004024 00
Ball joint M10 DIN71805 1
390003460 01
Wheel bumper 1
490000259 01
Front wheel 100mm 1
590000601 01
Washer DIN125
10.5x20x2 fzb
1
690001175 00
Screw MC6S DIN 912
M10x70 8.8 fzb
1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
3.67 g
90004025
Right leg mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-makn
2
1
3
4
5
6
Brako assembly number 742342334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004015 00 Right leg ML200 1
290004024 00
Ball joint M10 DIN71805 1
390003460 01
Wheel bumper 1
490000259 01
Front wheel 100mm 1
590000601 01
Washer DIN125
10.5x20x2 fzb
1
690001175 00
Screw MC6S DIN 912
M10x70 8.8 fzb
1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
02
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
3.67 g
90004025
Right leg mounted ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:5
5
6
E
hc-makn

Exploded view - Kneepad
Exploded view - Foot plate
9
SystemRoMedicTM
6
1
43
5
2
Brako assembly number 742354334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004069 00 Footplate ML200 1
290004070 00
Foot plate painted 1
390004071 00
Screw_MC6S_DIN7984_8.8_M8x12_fzb 4
490000345 04
Washer DIN125 8.4x16x1.6 fzb 4
590000605 01
MF6S DIN 7991 8.8 M6x20 FZB 2
690004072 00
Rubber footplate ML200 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
5.16 g
90004073
Footplate holder ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:10
5
6
E
hc-makn
6
1
43
5
2
Brako assembly number 742354334
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004069 00 Footplate ML200 1
290004070 00
Foot plate painted 1
390004071 00
Screw_MC6S_DIN7984_8.8_M8x12_fzb 4
490000345 04
Washer DIN125 8.4x16x1.6 fzb 4
590000605 01
MF6S DIN 7991 8.8 M6x20 FZB 2
690004072 00
Rubber footplate ML200 1
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
5.16 g
90004073
Footplate holder ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:10
5
6
E
hc-makn
12
1
11
4
10
856
913
7
2 14 15
3
16
Brako drawing number 742654334
Pos 16 glued on to pos 7
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004074 00 Backplate 1
290004075 00
Bar - knee pad 2
390004077 00
Holder kneepad ML200 1
490002741 01
Plastic cover ovel 45x20 G 2
590000601 01
Washer DIN125 10.5x20x2 fzb 2
690000539 02
Lock nut DIN 985 CL6 M10 FZB 2
790004076 00
Clamping block 1
890002740
00A
Threaded steel rod DIN976-1 8.8
M10x200 fzb
1
990003132 01
Nut cover MSM10G 2
10 90004078 00 Screw_RXS_DIN7981-C_4,8x13_fzb 1
11 90004079 00 Screw_RXS_DIN7981-C_4,2x16_fzb 8
12 90004080 00 Kneepad ML200 1
13 90004012 01
Handwheel with threaded bar
ML200
1
14 90002799 00A Screw P6SS DIN913 8.8 M8x12 fzb 1
15 90003318 00 Nut cover M6 grey 1
16 90002753 01 Rubber bumper 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
11.03 g
90004081
Kneepad holder ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:10
5
6
E
hc-makn
12
1
11
4
10
856
913
7
2 14 15
3
16
Brako drawing number 742654334
Pos 16 glued on to pos 7
REVISION HISTORY
REV. POS. DESCRIPTION DATE DRAWN BY
Item No. Part No. Rev. Description Qty.
1 90004074 00 Backplate 1
290004075 00
Bar - knee pad 2
390004077 00
Holder kneepad ML200 1
490002741 01
Plastic cover ovel 45x20 G 2
590000601 01
Washer DIN125 10.5x20x2 fzb 2
690000539 02
Lock nut DIN 985 CL6 M10 FZB 2
790004076 00
Clamping block 1
890002740
00A
Threaded steel rod DIN976-1 8.8
M10x200 fzb
1
990003132 01
Nut cover MSM10G 2
10 90004078 00 Screw_RXS_DIN7981-C_4,8x13_fzb 1
11 90004079 00 Screw_RXS_DIN7981-C_4,2x16_fzb 8
12 90004080 00 Kneepad ML200 1
13 90004012 01
Handwheel with threaded bar
ML200
1
14 90002799 00A Screw P6SS DIN913 8.8 M8x12 fzb 1
15 90003318 00 Nut cover M6 grey 1
16 90002753 01 Rubber bumper 2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
01
SCALE PROJECTION
MATERIAL SPECIFICATION:
A3
2015-06-10
11.03 g
90004081
Kneepad holder ML200
Released
SIZE
MATERIAL:
TITLE
STATUS
WEIGHT:
SHEET 1 OF 1
CREATED
DATE NAME
REV. DWG. NO.
1:10
5
6
E
hc-makn
Sprängskiss och komponentlista - Fotplatta
Sprängskiss och komponentlista - Underbenstöd

Art no. Product Unit Components Parts
80100045 Cable for charger US 1 pce 1 x Charger cable
80100046 Cable for charger Uk 1 pce 1 x Charger cable
80100047 Cable for charger AUS 1 pce 1 x Charger cable
80100048 Cable for charger EU 1 pce 1 x Charger cable
80100001 Front castor 100 mm 1 set 1 x Front castor
1 x Locking nut M10
80100002 Rear castor 100 mm 1 set 1 x Rear castor
1 x Locking nut M10
80100074 Bumper kit 1 set 4 x Bumper
80100040 Actuator legspreading LA28 1 set 1 x Actuator LA28 leg
spreading
2 x Locking nut
0,25 x Cardboard
80100041 Actuator mast LA34 1 set 1 x Actuator LA34 mast
2 x Locking nut M8
0,5 x Cardboard
80100072 Actuator mast LA31-L4 1 pce
80100161 Battery box CBJ Grey BAJ1 1 pce
80100057 Battery CBJ 1 pair 2 x Batteries
80100149 Control box CBJC 1 pce 1 x Control box
Spare part list
10 SystemRoMedicTM
80100048
80100001 80100002
80100149
80100161
80100040
80100041
80100074