Handicare Xclusive User manual

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Contents
1 Introduction 3
2 Display codes 4
3 References 6
4 Glossary 7
5 Testing 11
6 Display 12
7 Toggle 12
8 Remotes 12
9 Safety edges 13
10 The batteries 14
11 The battery charger 15
12 Board 16
13 Options 17
14 Rescuing the user 18
15 Faults 19

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1. Introduction
This guide is intended for use as a general reference by engineers repairing faults on
the Handicare Xclusive. The guide is structured as follows: the first chapter provides
general information about the Handicare Xclusive, including how the Handicare
Xclusive should be tested, where the components are located and how they react to
certain situations. The subsequent chapters deal with repairing faults. Flow charts are
used in some cases, where step-by-step choices have to be made in order to find the
cause of the fault.
There is room for improvement in every guide. If you have any tips or suggestions,
please let us know so that we can incorporate them. We wish you the best of luck
with your tasks and hope that this guide will be of assistance.

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2 Display codes
Left hand
Code Meaning Page
None Power off 24
− Charging 23,26
0 General safety circuit activated 22
1 Requires charge 31
2 Off charge 23,26,31
3 Top track limit activated 27
4 Top safety edge activated 29
5 Bottom track limit activated 28
6 Bottom safety edge activated 30
7 Low battery voltage 31
8 UP travel direction 21
9 DOWN travel direction 21
A
B Toggle switch active at power up 21
C IR address fail 32
d Relay not open 20
E Relay not closed 20
F Brake semi-conductor failed 21
G Brake not connected 20
H Relay not open (pre-delay) 20
J
L Current limit exceeded 20
n Low speed 31
o Default Eeprom 21
r Power supply fault during charging 31
U
Power supply fault when battery on
float 31
y Main board hardware fault 21

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2 Display codes
Right hand
Code Meaning Page
None Power off 24
− Charging 23,26
0 General safety circuit activated 22
1 Requires charge 31
2 Off charge 23,26,31
3 Bottom track limit activated 27
4 Bottom safety edge activated 29
5 Top track limit activated 28
6 Top safety edge activated 30
7 Low battery voltage 31
8 UP travel direction 21
9 DOWN travel direction 21
A
b Toggle switch active at power up 21
C IR address fail 32
d Relay not open 20
E Relay not closed 20
F Brake semi-conductor failed 21
G Brake not connected 20
H Relay not open (pre-delay) 20
J
L Current limit exceeded 20
n Low speed 31
o Default Eeprom 21
r Power supply fault during charging 31
U
Power supply fault when battery on
float 31
y Main board hardware fault 21
.||. Overcurrent 20

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3 References page
The general safetyline 22
The direction safetylines 29,30
The end limit switch 22,278
The batteries 24,31
The charger 31
The tractionmotor 21
The brake 21
The display 24
The on/off switch 24
The toggle 23,26
The armrestswitches 23,26
The remotes 32
The infrared receiver 24,32
The fuse 24
The powered swivel 33
The powered footrest 34
The thermal fuse 24,32

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4. Glossary
Unit
1 30 amp fuse
2 5 amp fuse
3 Batteries
4 Motor
5 Main board
6 S8 S9 Overspeed governor switch
7 S2, S3 Limit switch
8 S4, S6 Power pack edge switch
9 S5, S7 power pack edge switch
2
1
4
5
6
6
3
8
9
7
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Front chassis
1 Board powered footrest
2 Board powered swivel
3 S10 front chassis top/bottom edge switch
4 S11 front chassis top/bottom edge switch
5 Powered footrest motor
6 Powered swivel motor
7 Display
8 S1 Main switch
2
4
1
3
5
7
6
8

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Footrest
1 Footrest switch S12
2 Footrest switch S13
1
2