H&S FORAGE BOX User manual

7223 / 7225 / 72277223 / 7225 / 7227
FORAGE BOXFORAGE BOX
MM
AA
NN
UU
AA
LL
OO
PP
EE
RR
AA
TT
OO
RR
SS
Part #86594 Rev. #01 HSMFG0421Part #86594 Rev. #01 HSMFG0421
READ AND UNDERSTAND THIS MANUAL BEFOREREAD AND UNDERSTAND THIS MANUAL BEFORE
OPERATING THIS EQUIPMENT. UNSAFE OPERATIONOPERATING THIS EQUIPMENT. UNSAFE OPERATION
OR MAINTENANCE OF THIS EQUIPMENT CAN RESULTOR MAINTENANCE OF THIS EQUIPMENT CAN RESULT
IN SERIOUS INJURY OR DEATH.IN SERIOUS INJURY OR DEATH.
WARNINGWARNING
FB747223 Starting Serial #122SD23002FB747223 Starting Serial #122SD23002
FB747225 Starting Serial #122SD25001FB747225 Starting Serial #122SD25001
FB747227 Starting Serial #122SD27001FB747227 Starting Serial #122SD27001

CONTENTS
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manufacturer’s Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty Registration Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dealer Pre-Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dealer Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Information - Be Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Information - Explanation of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Safety Information - Warning - Owner Must Read and Understand . . . . . . . . . . . . . . . . . . . . . . . . .13
Safety Information - Warning - Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Set-Up & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lubrication Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-37
Service Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

-1-

-2-

-3-
(Remove Copy At Perforation)

-4-
Intentionally Left Blank

-5-
DEALER PRE-DELIVERY CHECKLIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
After the Forage Box has been completely set up, check to be certain it is in correct operating order
before delivering to the customer. The following is a list of points to inspect. Check o󰀨 each item as
you have made the proper adjustments and found the item operating satisfactorily.
Forage Box was not damaged in shipment. Check for dents and loose or missing parts.
Report damage immediately to H&S Manufacturing Co., Inc.
Forage Box has been correctly assembled according to instructions in this manual.
Fasteners are tightly secured.
All bolts and fasteners are tight.
All shields and guards are in place and fastened.
All grease ttings have been lubricated. Gearboxes are lled to proper levels if applicable.
See Lubrication Chapter of this manual for details.
Hoses and ttings if applicable, are properly attached and there are no visible leaks.
All drive chains are adjusted to proper tension. See Adjustment Chapter of this manual.
Decals are in place and legible.
Connect the Forage Box to a tractor and attach the hydraulic hoses
 Connect the lights to the tractor. Lights and wiring functioning properly.
Connect the control box to the electrical cord plug pigtail o󰀨 of the 7-pin plug.
Run the Forage Box and make sure all components operate properly.
Hydraulic system does not leak under pressure.
(Remove Dealer File Copy At Perforation)
Model Number ______________________________________________
Serial Number ______________________________________________
Dealer’s Name_________________________________________________________________
Inspection Date _____________________________________________
Signature of Pre-Delivery Inspector_________________________________________________

-6-
Intentionally Left Blank

-7-
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
Note: Warranty is not valid until warranty card is completed and returned to H&S Mfg. Co., Inc.
(Remove Dealer File Copy At Perforation)
DEALER DELIVERY CHECKLIST
This checklist that follows is an important reminder of valuable information that should be passed
on to the customer at the time this Forage Box is delivered.
Check o󰀨 each item as you explain it to the customer.
This delivery checklist, when properly lled out and signed assures the customer that the pre-
delivery service was satisfactorily performed.
Explain to the customer that the pre-delivery inspection was made.
Explain to the customer all the safety precautions they must exercise when operating
this unit.
Explain recommended loads for di󰀨erent types of materials.
Explain to customer that regular lubrication is required for proper operation and long
life of machine.
Show customer the lubrication section of Owner’s Manual.
Give the customer Owner’s Manual and make sure they read and understand all
operating and service instructions.
Have customer sign a completed ″Warranty Registration″ and mail it promptly.
Date Delivered __________________________________
Dealer’s Name ________________________________________________________________
By __________________________________________________________________________
Signature of Original Buyer ______________________________________________________

-8-
Intentionally Left Blank

-9-
BE
ALERT!
YOUR SAFETY
IS INVOLVED.
THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS
INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST
OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST
BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
SAFETY INFORMATION
H&S MANUFACTURING CO., INC.

-10-
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word - DANGER, WARNING, or CAUTION - is used
with the safety alert symbol. DANGER identies the most
serious hazards.
Safety signs with signal word DANGER or WARNING are
typically near specic hazards.
General precautions are listed on CAUTION safety signs.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual, and all safety signs on your machine. Follow all
recommended precautions and safe operating procedures.
SAFETY INFORMATION
OBSERVE MAXIMUM TRANSPORT SPEED
The maximum transport speed for this implement is 32 km/h (20 mph).
Some tractors are capable of operating at speeds that exceed the maximum
transport speed of this implement. Regardless of the maximum speed capability
of the tractor being used to tow this implement, do not exceed the implement’s
maximum transport speed.
Exceeding the implement’s maximum transport speed can result in:
* Loss of control of the tractor/implement combination
* Reduced or no ability to stop during braking
* Implement tire failure
* Damage to the implement structure or its components
Use additional caution and reduce speed when towing under adverse surface
conditions, when turning, and when on inclines.
Do not attempt transport if the fully loaded implement weighs more than 1.5 times
the weight of the tractor.
Keep signs in good condition. Immediately replace any missing or damaged signs.

-11-
SAFETY DECALS

-12-
SAFETY DECALS

-13-
Study The Above Safety Rules
ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
H&S Mfg. Co. always takes the operator and their safety into consideration and guards exposed moving
parts for their protection. However, some areas cannot be guarded or shielded in order to ensure proper
operation. In addition, the Operator’s Manual and decals on the Machine itself warn you of further danger
and should be read and observed closely.
If the machine becomes clogged or for servicing, Stop the tractor engine, remove ignition key and allow all
mechanisms to stop. Before cleaning or working on the machine completely disengage the tractor hydraulics.
DO NOT attempt to perform maintenance or repair with tractor running, electrical, and hydraulic hoses
connected to the tractor.
DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE FORAGE BOX.
Be sure the Forage Box is clear of people, tools, and other objects before engaging the electrical controls.
DO NOT allow minors to operate or be near the Forage Box.
DO NOT step up on the Forage Box at any time while in operation.
NEVER start the Forage Box until all guards and safety shields are secured in place.
STAY CLEAR of discharge conveyor opening when in operation.
Keep hands, feet, and clothing away from all moving parts when the Forage Box is in operation.
Loose or oppy clothing should not be worn by the operator.
STAY CLEAR of hydraulic lines, they may be under extreme pressure or heat.
NEVER manually feed material into the beaters.
DO NOT clean, adjust, or lubricate the machine when any part is in operation.
CHECK frequently to be assured that the emergency stop mechanism is in proper operating condition.
CAUTION - Beware of low electrical wires.
STAY CLEAR of rear of forage box at all times.
TO PREVENT SERIOUS INJURY OR DEATH, NEVER OPERATE THIS
UNIT UNLESS EMERGENCY STOP FUNCTIONS PROPERLY.
TRACTOR:
This Operator’s Manual uses the term ″Tractor″ when identifying the power source.
WARNING
SAFETY INFORMATION
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING
INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS
WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE
SAFETY PRECAUTIONS.

-14-
TO PREVENT SERIOUS INJURY OR DEATH, NEVER OPERATE THIS UNIT
UNLESS THE EMERGENCY STOP FUNCTIONS PROPERLY
1. In case of an emergency, pushing
the emergency stop panel rearward, or
pulling the trip cables will stop the cross
conveyor, beaters, and main apron.
2. Keep excessive slack out of the trip
cables.
3. Trip the emergency stop occasionally,
and when starting the unit after periods of
storage to ensure proper function.
4. To reset, turn the control box switch
back to the OFF/RESET position,
then rotate the switch back to one the
unloading positions.
EMERGENCY STOP
WARNING
SAFETY INFORMATION

-15-

-16-
SET-UP & ASSEMBLY
WARNING: Some photographs used in the following pages show guards or
shields removed for clarication. Never operate machine until these guards or
shields are in proper operating position.
NOTE: Determine right or left side of the Machine by viewing it from the rear. If instructions or parts
lists call for hardened bolts, refer to Cap Screw Torque Values chart.
1. Check the Forage Box for proper assembly and adjustment. Make sure that all bolts are
tightened.
2. Properly lubricate the Forage Box before operating. Refer to Lubrication Section of this
Operator’s Manual for locations.
3. Check all lights to make sure that they are functioning properly.

-17-
TRANSPORT LIGHTING & REFLECTORS
TRANSPORTING
TOWING ON HIGHWAY
To view beyond the back of the Forage Box when transporting the unit on a public highway, consider
obtaining and installing a rearview mirror on your tractor with a wide load mounting bracket.
WHEN TRANSPORTING ON THE HIGHWAY OR ROADS, PLACE THE SMV SIGN IN THE SOCKET
PROVIDED AND REGULARLY CLEAN THE REFLECTIVE TAPE AT THE REAR OF THE FORAGE BOX.
NOTE: Obey all state and local laws concerning towed equipment on public roads.
Transport lighting is standard on all Super Duty
Models. The lighting system is to be connected
to the 7-pin power receptacle (per SAEJ560B)
on your tractor. If your tractor is not equipped
with the proper receptacle, see your tractor
dealer for details. Red reective safety decals
are on the rear of the box for safety.

-18-
PREPARING FOR OPERATION
Check over the entire unit carefully before rst operation. Tighten bolts, set screws, and chains which
may have come loose in handing. Lubricate as explained in the Lubrication Guide. Successful operation
will be achieved by periodic adjustments and experience of the operator. Make sure to read & understand
the feeder apron adjustments.
TRACTION CONNECTIONS
1. Attach the quick coupler hydraulic hoses to the 2-remote
ports on the right-hand side as you look at the forage box.
They are the remotes for the front unload system. Attach the
other hose ends to the remotes on the tractor.
2. Connect the electrical plug for the control box to the
tractor convenience plug or hard wire it to the battery with the
supplied pig tails.
3. Connect the Forage Box 7-pin lighting electrical plug to the
tractor 7-pin plug.
OPERATION OF FRONT UNLOAD SYSTEM
1. Push the POWER switch to the ON position.
2. Push the APRON SPEED switch to the LOW speed position.
3. Engage the tractor remote hydraulic lever to the DETENT
position.
4. Turn the FUNCTION Control Dial from the OFF/RESET
position to the EXTEND position. This will fold down the cross
conveyor extension and make contact with the micro switch.
When contact is made, the remaining functions of the Control
Box will be operational.
5. Run the front unloading mechanism through all the functions
for several minutes, switching to the HIGH apron speed position.
This will serve as a break-in and as a check that all parts are
assembled and lubricated properly.
6. When the break-in is complete, turn the Control Dial to the
RETRACT position. This will fold the cross conveyorextension
up for transporting the Forage Box. When the cross conveyor
extension has been retracted, turn the Control Dial to the
OFF/RESET position.
7. When you have nished running the Forage Box, and have followed the EMERGENCY SHUTDOWN
PROCEDURE, check the main apron chains again for proper adjustment, as paint may initially come o󰀨
the apron chains and chains may loosen. The main apron chains must be taken up evenly before you use
the forage box. Check again after the rst few loads. The main aprons should be at proper tension at all
times. See Adjustment Section for details.