H&S M6 User manual

PARTS & OPERATOR’S
INSTRUCTIONS
Manufactured By
H&S MANUFACTURING CO., INC.
P.O. BOX 768 • [phone] FAX [phone]
MARSHFIELD, WISCONSIN 54449
WARNING READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.
H&S
M6 & M9 MERGERS
2-9-2007

H&S
M6 & M9 MERGERS
CONTENTS
Warranty & Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Dealer Pre-Delivery & Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Be Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Explanation of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Danger - Warning Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Warning - Owner Must Read and Understand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Transport Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Lubrication Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ordering Parts - About Improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Decal Location & Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Figure 1 - M6’ & M9’ Merger Main Frame / Pole . . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Figure 2 - M6’ & M9’ Merger Pick-Up Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23
Figure 3 - M6’ & M9’ Merger Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Figure 4 - M6’ & M9’ Merger Electrical Wiring / Lights . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 5 - M6’ & M9’ Merger Optional Windrow Inverter . . . . . . . . . . . . . . . . . . . . . . .27
Figure 6 - M6’ & M9’ Merger Optional Accelerator . . . . . . . . . . . . . . . . . . . . . . . . .28-29
Figure 7 - M6’ & M9’ Merger Hydraulic Cylinder 8’’ . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 8 - M6’ & M9’ Merger 2’ Extention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Service Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
H&S
DEALER PRE-DELIVERYCHECK LIST
After the Mini Merger has been completely set-up, check to be certain it is in correct operating order before
delivering to the customer. The following is a list of points to inspect. Check off each item as you have made
the proper adjustments and found the item operating satisfactorily.
❑ All shields and guards are in place and fastened.
❏ All grease fittings have been lubricated - See lubrication guide in this manual.
❏ All mechanisms are operating trouble free.
❏ Belts are properly adjusted.
❏ All bolts and fasteners are tight.
❏ All decals are in place and legible.
❏ Lights and wiring functioning properly.
(Remove Dealers File Copy At Perforation)
(Dealer’s Name) Model Number
(Signature of Pre-Delivery Inspector) (Inspection Date)
Serial Number
DEALER DELIVERYCHECK LIST
This check list that follows is an important reminder of valuable information that should be passed on to the
customer at the time this Mini Merger is delivered.
Check off each item as you explain it to the customer.
This pre-delivery check list, when properly filled out and signed assures the customer that the pre-delivery
service was satisfactorily performed.
❏ Explain to the customer that the pre-delivery inspection was made.
❏ Explain to the customer all the safety precautions they must exercise when operating this unit.
❏ Explain to customer that regular lubrication is required for proper operation and long life of
machine. Show customer the lubrication section of Owner’s Manual.
❏ Give the customer Owner’s Manual and make sure he reads and understands all operating and
service instructions.
❑Record Serial Number on Page 17 of this Manual.
❏ Have customer sign a completed “Warranty Registration,’’ and mail it promptly.
Date Delivered ________________________ Dealer’s Name ______________________________
By ________________________________________
Note: Warranty is not valid until warranty card is completed and returned to H&S Mfg. Co., Inc.
-3-
Signature of Original Buyer

THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS
INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST
OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST
BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
TRACTORS
This operator’s manual uses the term “Tractor”when identifying the power source.
H&S MANUFACTURING CO. INC.
BE
ALERT! YOUR SAFETY
IS INVOLVED.
-5-

RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the poten-
tial for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual,
and all safety signs on your machine. Follow all rec-
ommended precautions and safe operating proce-
dures.
Keep signs in good condition. Immediately replace
any missing or damaged signs.
-6-
CAUTION
WARNING
CAUTION

STAY CLEAR OF
MOVING PARTS
FAILURE TO HEED THIS
WARNING MAY RESULT IN
PERSONAL INJURY OR DEATH
KEEP CLOTHING, YOURSELF
AND OTHERS WELL CLEAR.
3398A
SHUT ENGINE COMPLETELY OFF BEFORE
ADJUSTING OR SERVICING MACHINE.
MACHINE MAY START UNEXPECTEDLY
FAILURE TO HEED THIS WARNING MAY RESULT
IN PERSONAL INJURY OR DEATH
3398C
HELP
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DO NOT GO NEAR LEAKS
• High pressure oil easily punctures skin causing
serious injury, gangrene or death.
• If injured, seek emergency medical help.
Immediate surgery is required to remove oil.
• Do not use finger or skin to check for leaks.
• Lower load or relieve hydraulic pressure
before loosening fittings.
11599
-7-
73101
STAY CLEAR OF
MOVING PARTS
FAILURE TO HEED THIS
WARNING MAY RESULT IN
PERSONAL INJURY OR DEATH
KEEP CLOTHING, YOURSELF
AND OTHERS WELL CLEAR.

H&S 6’& 9’MERGER
W A R N I N G
TO PREVENT SERIOUS INJURY OR DEATH
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING
INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS
WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE
SAFETY PRECAUTIONS.
KNOW HOW TO STOP MACHINE BEFORE STARTING IT.
If the machine becomes clogged, or when servicing disengage the tractor hydraulics. Stop the tractor
engine and allow all mechanisms to stop before cleaning or working on the machine.
DO NOT attempt to perform maintenance or repair with tractor running or tractor hydraulics engaged.
DO NOT step up on machine at any time.
NEVER manually feed material into the pickup.
DO NOT allow minors to operate or be near the machine.
DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE.
STAY CLEAR of machine when raising or lowering pickup.
Keep hands, feet, and clothing away from pickup and conveyor belts WHEN THEY ARE IN MOTION.
Loose or floppy clothing should not be worn by the operator.
Be sure the machine is clear of people, tools, and other objects before engaging tractor hydraulics.
NEVER start Mini Merger until all guards and safety shields are secured in place.
STAY CLEAR of hydraulic lines. They may be under extreme pressure or heat.
H&S Mfg. Co. always takes the operator and his safety into consideration and guards exposed moving parts
for his protection. However, some areas cannot be guarded or shielded in order to assure proper operation.
In addition, the operators manual and decals on the machine itself warn you of further danger and should
be read and observed closely.
Study The Above Safety Rules
ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
-8-

OPERATION
1. Check entire unit carefully before first operation. Tighten bolts and set screws that might have
come loose in handling. Lubricate as explained in the lubrication guide.
2. Adjust tractor drawbar to allow for maximum clearance between drawbar and ground. Attach merger
to tractor with a hitch pin that has a safety locking device.
3. Remove weight from lift jack and move jack to storage position.
4. Connect hydraulic hoses. (See Page 13)
5. Check tires and inflate to recommended pressure.
6. Run pickup and conveyor for several minutes to ensure proper assembly and lubrication. Successful
operation will be achieved by periodic adjustments and experience of the operator. Make sure to read
and understand all adjustments.
-9-
DO NOT GO NEAR LEAKS
•High pressure oil easily punctures skin causing
serious injury, gangrene or death.
•If injured, seek emergency medical help.
Immediate surgery is required to remove oil.
•Do not use finger or skin to check for leaks.
•Lower load or relieve hydraulic pressure
before loosening fittings.
11599
Jack Storage
Operator Manual
Storage

Located on the right side of the pick-up on the lift cylinder is the manual valve which locks the pick-
up into transport position. Shown below is the valve in the locked and unlocked positions.
-10-
Transport Position
STAY CLEAR OF
MOVING PARTS
FAILURE TO HEED THIS
WARNING MAY RESULT IN
PERSONAL INJURY OR DEATH
KEEP CLOTHING, YOURSELF
AND OTHERS WELL CLEAR.
3398A
TRANSPORT LOCK
UNLOCKED
O
LOCKED
O

ADJUSTMENTS
-11-
TAIL WHEEL
The tail wheel is located at the right rear of the merger. Located on the tail wheel pivot spindle is an
adjustable brake assembly. Adjust brake by tightening bolt (A). The brake should have enough tension to
prevent zig-zag motion, but still allow the wheel to pivot when making corners. Improper adjustment will
cause severe tire wear and damage to Merger.
A
PICKUP ADJUSTMENTS
1. Pickup belts are adjusted by adjusting the take up bolt (B) located on both ends of the pickup bottom
roller. The bearing bracket bolts (C) must be loosened before adjustment, and tightened after the desired
belt tension is attained. Proper belt tension will be achieved when 1.5’’ of slack can be pulled in the cen-
ter of the belts with minimal resistance. DO NOT tighten pickup belts excessively. Over-
tightening may cause damage to belts or rollers. Loose belts will cause unnecessary tooth wear and
breakage.
C
B
(Behind Gauge Wheel)

-12-
PICKUP HEAD
The pickup head should be adjusted accord-
ing to the height of the stubble. Pickup height
is adjusted by adjusting the gauge wheels
located at both sides of the pickup head.
Remove adjustment pin (A) and place in the
desired hole position above the gauge wheel
arm. Lower head and check for proper adjust-
ment. Repeat process if necessary. Teeth
should never be closer than 3/4’’ from the
ground. When proper adjustment is obtained,
remove pin (B) and place in hole as close as
possible below gauge wheel arm to support
gauge wheel when raising head. Excessive
tooth wear and breakage will occur if teeth
are touching the ground. Adjust both sides
equally.
AB
ADJUSTMENTS (Continued)
CONVEYOR ADJUSTMENTS
The cross conveyor belt tension can be adjusted by adjusting the nut against the spring on the take up
bolts (C) located on left end of cross conveyor. Correct tension is achieved when springs (D) are com-
pressed to 1.5’’.
CD

-13-
HYDRAULICS
There are four hydraulic hoses from the merger to the tractor. The two smaller, (3/8’’ diameter) hoses pro-
vide oil to the pickup lift cylinder (A).
The two larger (1/2’’ diameter) hoses provide oil to the hydraulic motors (B) running pickup belt and cross
conveyor belt. Controlling speed of belts is done by adjusting oil flow at the tractor remote (if possible) or
by adjusting the tractor throttle. Coordinate speed of belts with ground speed of tractor. To reverse direc-
tion of cross conveyor change hydraulic quick couplers at the cross conveyor drive motor (C). A flow of 16
GPM and pressure of 2,000 PSI is recommended to operate the merger efficiently.
DO NOT GO NEAR LEAKS
•High pressure oil easily punctures skin causing
serious injury, gangrene or death.
•If injured, seek emergency medical help.
Immediate surgery is required to remove oil.
•Do not use finger or skin to check for leaks.
•Lower load or relieve hydraulic pressure
before loosening fittings.
11599
BA C

-14-
LUBRICATION
There are 18 grease fittings on your merger, 20 if equipped with an accelerator. If these are lubricated
properly and often enough, it will prolong the life of the merger. Grease daily during normal use, and before
and after storage. Use a good grade of high quality grease. Make sure grease comes out around the shaft
on sleeve type bearings. On the sealed ball bearings, grease should be added slowly until a slight bead
forms at the seals indicating the correct amount of lubricant. Wipe off excess grease to prevent accumu-
lation of grit around the bearings. If equipped with accelerator, oil roller chain daily. Lubricate merger more
often with extensive use.
A. (4) - 1 on each bearing (both ends of cross conveyor)
B. (1) - 1 on tail wheel pivot
C. (4) - 2 on each side of pick-up pivot
D. (2) - 1 on each bearing (both ends top pick-up drive roller)
E. (2) - 1 on each bearing (both ends bottom pick-up idler roller)
F. (2) - 1 on gauge wheel pivot
G. (1) - 1 on right end wind deflector pivot
H. (2) - 1 on each pole attachment pivot
OPTIONAL ACCELERATOR
I. (2) - 1 on each bearing (both ends of accelerator shaft)
A
E F C D

-15-
LUBRICATION (Continued)
B
I
(Under Shield) E
G
AC
D F H
AI
(Under Shield)

-16-
OPTIONAL ACCELERATOR AND INVERTER
ACCELERATOR
INVERTER
Remove accelerator for road transport
Remove inverter for road transport
Transport Position Working Position

-17-
INSTRUCTIONS FOR ORDERING PARTS
All service parts should be ordered through your authorized H&S dealer. He will be able to give you faster
service if you will provide him with the following.
1. Model & Serial Number - Both can be located on the right side main frame of your unit.
2. All reference to left or right apply to the machine as viewed from the rear.
3. Parts should not be ordered from illustration only. Please order by complete part number.
4. If your dealer has to order parts - give shipping instructions.
VIA truck - large pieces (please specify local truck lines)
VIA United Parcel Service (include full address)
PLEASE RECORD NUMBERS FOR YOUR UNIT FOR QUICK REFERENCE
ABOUT IMPROVEMENTS
H&S IS CONTINUALLY STRIVING TO IMPROVE ITS’PRODUCTS.
We must therefore, reserve the right to make improvements or changes whenever it becomes practical to
do so, without incurring any obligation to make changes or additions to the equipment previously sold.

DECAL LOCATION
Your H&S 6’& 9’Merger was manufactured with operator safety in mind. Located on the windrow merger
are various decals to aid in operation, and warn of danger or caution areas. Pay close attention to all the
decals on your Mini Merger.
DO NOT REMOVE ANY OF THESE DECALS. IF DECALS ARE LOST, DAMAGED, OR IF
MINI MERGER IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR
YOUR PROTECTION AND SAFETY.
Listed below are the decals on your Mini Merger. These decals may be ordered individually by part num-
ber or by ordering a complete set.
ITEM PART NO. DESCRIPTION
A. B12 (2) H&S Decal
B. (2) Red Reflective
C. 1494K (2) Warning - Do Not Remove Shields
D. B6 (4) H&S Decal
E. 11599 (2) Warning - Do Not Go Near Leaks
F. 3398A (3) Danger - Stay Clear
G. 3398C (2) Danger - Shut Engine Off Completely
H. 71188B Jack Storage Position
I. 73101 (2) Danger - Stay Clear of Moving Parts (W/Accelerator Only)
J. Serial #
K. 3894 (2) Warning - Do Not Operate (W/Accelerator Only)
L. 1494B (2) Warning - Do Not Remove (W/Accelerator Only)
M. 72203A Warning - Help Avoid Injury
N. Operator Manual Holder
O. (2) Amber Reflective
11601MM1 Complete Set of Decals
Paint - H&S Red
ZX21 Gallon
ZX22 Quart
ZX23 Pint
-18-
O
D
MH
E G F D O
(Continued)

DECAL LOCATION (Continued)
A B L I K
C
(Behind Shield)
(Behind
Shield)
A
B
-19-
J
D
K I L C E G F

-20-
FIGURE 1