Hardi Master-MB Series User manual

Master-MB
Assembly
Instruction
672203-GB-96/11

2
Preassembly information
The sprayer is supplied ex-works in shipping packages. Number of
packages per sprayer varies depending on the model. This covers all
MA-MB models so please note only the fittings covering your model.
Removal of the plastic bag covering the tank is easiest done before
assembly.
Some components are shipped within the tank. Check inside.
The directions „right“ and „left“ are described when facing the direction
of travel.
CE marking for EU countries
From January 1995, all machines sold in EU countries must be CE
marked. The following must be done before a new machine can be
delivered.
1. Assembly and test all functions of the sprayer.
2. Fill in the EU Declaration of Conformity in the instruction book.
(sprayer order no., and full description, etc).
3. Adhere the self-adhesive CE mark with correct inscription to the
tank frame on a dry clean surface. Adhere the protection film on
top of the CE mark.
NOTE: The self-adhesive CE mark and protection film needs to
harden for 24 hours.
4. Fill in the customer file with customer name, address and sprayer
data (full description, shipping packages and shop order numbers).
Each shipping package contains two labels with the number of the
package. One label is for the customer file as described, the other is
for the instruction book. Adhere the labels on the inside cover of the
instruction book.
Packaging information
Materials used for packaging are environmentally compatible. They
can be safely deposited or they can be burnt in an incinerator.
Recycling
Cardboard: Can recycle up to 99% and therefore should be put into the
waste collection system.
Polystyrene foam: Can be recycled. Fluorocarbons (CFC) not used in
foam production.
Polyethylene: Can be recycled.
HARDI INTERNATIONAL A/S reserves its right to make any necessary improvements or
changes without previous notice, and without any obligation to make such changes of machines
and equipment which have already been bought or delivered.

3
1. Check all shipping packages are present.
NOTE: Use O-rings where indicated. Lubricate them with non-mineral lubri-
cant before assembly.
Model 1202/1302
2. Tee with O-ring and pressure damper are fixed to the frame.
Tee with O-ring and suction damper are mounted to the
pump.
Elbow and nipple are mounted to pressure outlet.
Use sealing tape. Turn elbows to the left.
Fit pump to base plate.
Use staggered brackets.

4
Model 361
2. Elbow is mounted to suction inlet.
Elbow and nipple are mounted to pressure outlet. Use sealing tape.
Turn elbows to the left.
Fit pump to base with M10 x 20 bolts.
B
ø 30 x 26 x 2
O

5
M6 x20
3. Fit bottom half of protective
guard.
Lubricate conical or splined
shaft lightly and connect
transmission shaft and fit
cover. Attach chain to pre-
vent rotation of the protec-
tive guard.
For conical connection
recheck the grub screw is
tight after 5 min. of usage.
Level indicator
4. Tube holders and tube are
fitted. With the float resting
on the stop pin at the bottom
of the rod, the O-ring on the
indicator must be positioned
at the top position line A.
Remove plug Band loosen
screws Cto alter position.
B
A
C

6
6. Fit operating unit to rack
arm and arm holder. The
holder can be shortened if
necessary.
Place nozzle in the agitation
valve and fit the assembly.
7. See back of pressure
gauge. Pierce casing and fit
gauge. Use sealing tape.
Do not overtighten.
BK operating unit
5. Place ball in the
main ON/OFF
valve and turn the
handle so the ball
disappears. Fit
valve seat and
connect main
valve to the distri-
bution valves.

7
8. Mount MANIFOLD fittings
(and eventual valves). Now bolt
bracket to the left hand side.

8
9. Check the agitation nozzles do not point towards yellow suction pipe.
If necessary, secure with plastic strap.
10.Insert filter and guide
(guide at top).
11.Fit hoses. Remember to lubricate O-rings before fitting.
A = From suction
filter to suction
manifold.
B = From pump
to pressure
damper.
C = From main
ON/OFF to tank.
D = From agitation
valve to tank.
E = From pressure equalization to
tank.
F = From distribution valves to boom.
Shortest for centre/inner section.
H = From HARDI-MATIC to tank.
K = From pressure manifold to safety valve.
M = From pressure mainfold to operating unit.
N = From Self Cleaning Filter (if fitted) to tank.
Use green restrictor for initial setup.
O = From suction manifold to pump.
Q = From pump or, pressure damper to pressure manifold.

9
Fit hoses inside the tank:
From main ON/OFF valve (hose C).
From HARDI-MATIC (hose H).
NOTE: For sake of good order, it may be necessary to shorten some hoses.
This is best done when assembly is completed and before hoses are se-
cured with plastic straps.
13.Bolt step and hose holder to
the right hand side.
12.Fit Self-Cleaning Filter to
right hand side tank brace.
Use green restrictor for initial
setup.

10
14.Connect hydraulic hose to
the ram. Remember the
spacer and secure with
split pins.
Fit the 4 bolts to the lift
wagon but do not tighten.
Lower wagon down the
gantry. Fit the pin and
secure with split pins.
Adjust glide pads Aso
distance Bis equal. Lubri-
cate glide pads.
B
A
15.Fit bridge and
centre part.

11
15a.Fit rear nozzle holder.
16.Lock the trapeze and fit boom wings. (Easiest with 2 persons).
17.Fit outer section locks. Do it with the boom unfolded to ensure
the pins and holes line up.

12
18.Fold the boom (left side first)
and fit the transport brackets
(shortest on left side).
19.Nozzle tubes are supplied
with one lock nozzle saddle
per tube A. The rest can slide
lengthwise Ballowing for
extension and contraction.
Tubes and hoses are connected.
REMEMBER: Lubricate O-rings
before fitting. Use non-mineral
lubricant.
Fit tubes using synthetic nut.
Press down (1), turn (2).
Do not overtighten. Fit filter
and COLOR TIP.
AB

13
20. Fit boom skid.
21.With boom at minimum height, secure hoses up over the side of the
gantry to the operating unit. Check that hoses do not catch or pinch
whilst raising/lowering or folding/unfolding the boom. Organize
hoses in tidy bundle (may be necessary to shorten some) and secure
in brackets and with straps.
Pressure check the sprayer with clean water. See Anti-freeze precautions
in the instruction book if the sprayer is not stored frost free.

14

15
Notes:

16