Ozito MPS-8000 User manual

1
MOBILE PAINT
SPRAY SYSTEM
1200W
INSTRUCTION MANUAL
SPECIFICATIONS
Voltage: 220-240V ~ 50Hz
Power: 1200W
Max. Flow Rate: 1,100ml/min
Max Viscosity: 150 DIN-sec
Container Capacity: 900ml
Nozzle: ø1.0 / ø2.0 / ø2.5mm
Weight: 5.1kg
WHAT’S IN THE BOX
Spray Gun & Station
Cleaning Needle, Brush &
Needle Removal Tool
3 x Nozzles &
2 x Fluid Needles
Viscosity Cup & Air Hose
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
ozito.com.au
MPS-8000
0217
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be replaced in accordance
with the terms of this warranty. Warranty excludes consumable
parts, for example: viscosity cup, cleaning needle, nozzle, paint pot.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other than
that specified on the tool.
• If the tool shows signs of damage or defects caused by or
resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.

1
ONLINE MANUAL
Scan this QR Code with your
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the online manual.
1 Spray Station
2 Paint Pot
3 Paint Pot Lid
4 Nozzle
5 Spray Width Lever
6 Hanging Hook
7 Air Cap
8 Air Inlet
9 Variable Spray Trigger
10 Spray Regulator Dial
11 On/Off Switch
12 Locking Lever
13 Air Hose
14 Hose Connector
15 Air Outlet
16 Wheels
17 Wheel Brake
PAINT SPRAY SYSTEM
KNOW YOUR PRODUCT
18 19 20 21 2522 23 24 26
15 16 17
3 4
6
5
7
8
9
10
11
12
13
14
21
1. ASSEMBLY
18 Viscosity Cup
19 Cleaning Needle
20 Cleaning Brush
21 1mm Nozzle (Grey)
22 2mm Nozzle (Red)
23 2.5mm Nozzle (Black, Fitted)
24 Blunt Fluid Needle (Fitted)
25 Pointed Fluid Needle
26 Fluid Needle Removal Tool
ACCESSORIES
SETUP & PREPARATION
WARNING! ENSURE THE TOOL IS DISCONNECTED FROM
THE POWER SUPPLY BEFORE PERFORMING ANY OF THE
FOLLOWING OPERATIONS.
Attaching the Wheels
Fitting the Air Hose
2 Repeattherststepforthe
remaining 3 wheels.
2 Align the unlock arrow on
the other end of the air
hose with the arrow on
the gun air inlet. Rotate
clockwise to secure in
place.
1 Push the tabs
on the wheel
into 1 of the
square openings
in the mobile
station.
1 Align the unlock
arrow on one
end of the air
hose with the
arrow on the
spray station air
outlet. Rotate
clockwise to
secure in place.

1
2. PREPARATION
1 Insert the paint head into the gun body at perpendicular
angles to each other.
Note: The spray gun should be already assembled from the
box.
Note: Ensure the locking lever is rotated out of the way to
avoid damaging the locking lever.
1 Press the handle lock
button to allow the handle
to move.
1 Pour some paint into a
mixing container using
alterandaddasmall
amount of thinners.
1 Submerge the viscosity
cupintothematerialtoll.
3 Time how long it takes to empty the cup. This is referred to
as DIN seconds.
It is vital to determine the viscosity of the coating material to
see if it is suitable to be used in the spray gun.
3 Rotate the locking lever
forward to secure the paint
head.
2 Rotate the paint head
clockwise into the correct
orientation.
2 Raise or lower the
transport handle until it
clicks into position.
2 Mix the paint and thinners
thoroughly.
2 Raise the cup out of the
material and start timing.
4 If the material is above 30, 60, 150 DIN-sec for the 1mm,
2mm and 2.5mm nozzle respectively, the material will need
to be thinned more and retested.
Inserting the Paint Head
Using the Extension Transport Handle
Thinning
Determining Viscosity
NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT
THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE
ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.
PAINT
THINNERS
PAINT
THINNERS
Thinning is particularly important when spraying. Most paints
are supplied ready for brush application and need to be diluted
sufcientlyforsprayingpurposes.
Note: Water based paints can be thinned using water.
Follow the manufacturers guide for thinning ratios which
should be labelled on the paint container.
IMPORTANT! THE SPRAY GUN CANNOT BE USED WITH
MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES,
DISPERSION PAINTS, CAUSTIC AND ALKALINE SUBSTANCES,
TEXTURED COATINGS OR TOXIC SPRAYS.

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3. ADJUSTING THE SPRAY GUN
1 Unscrew and remove the
air cap and nozzle from the
paint head.
3 Rotate the removal tool
90 degrees and then
pullrmlytoremovethe
needle.
5 Insert the desired nozzle
overtheuidneedle,
making sure to align the
tabs with the outer recess.
2.5mm Nozzle (colour: black): Should be used for thicker
materials up to a viscosity of 150DIN-S.
Note:Mustbeusedwiththebluntuidneedle.
2mm Nozzle (colour: red): Should be used for lower viscosity
materials up to a viscosity of 60DIN-S
Note:Mustbeusedwiththebluntuidneedle.
1mm Nozzle (colour: grey): Should be used for thin materials
up to a viscosity of 30DIN-S.
Note:Mustbeusedwiththepointeduidneedle.
2 If you need to change the
paint needle, Insert the
uidneedleremovaltool
overtheuidneedle.
4 Inserttherequireduid
needleandpushrmlyinto
the paint head.
6 Place the air cap over
the nozzle and rotate
clockwise to secure.
Selecting and Fitting a Nozzle
a
b
1 For vertical surfaces use a
horizontal fan. This is done
by rotating the air cap into
the position shown to the
right.
1 For medium to large
surfaces, use a wide
spray pattern. This is
done by pushing the width
adjustment lever right
towards the wide pattern.
2 For corners, edges and
other hard to access
places use a round fan.
This is done by pushing
the width adjustment lever
left into the narrow pattern
selection.
The spray width adjustment
controls the shape of the spray
pattern.
2 For horizontal surfaces use
a vertical fan. This is done
by rotating the air cap into
the position shown to the
right.
To change spray patterns
simply loosen the air cap and
rotate to the desired position.
Ensure that the air cap is
tightened again to secure in
place.
Spray Width Adjustment
Choosing Spray Patterns

1
4. CONTROLS
OPERATION
1 Squeeze the on/off trigger
to start spraying.
1 Squeeze the trigger
while aiming at a piece of
cardboard or scrap.
The regulator dial is a stop that limits the distance the trigger
can be pressed. This results in less material being sprayed.
Note: The further the trigger is pulled back, the more spray.
2 Release the on/off trigger
to stop spraying.
2 Rotate the regulator dial
to the required position for
optimal results.
Variable Spray Trigger
Spray Regulator Dial
CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK,
A RESIDUAL CURRENT DEVICE (RATED 30MA OR LESS)
MUST BE USED.
5. HOW TO SPRAY
MPS-8000
On/Off Switch
1 To turn the unit on press
the on/off button down into
the on position.
2 To turn the unit off press
the on/off switch again.
1 Ensure the suitable nozzle
anduidneedleisttedfor
the paint viscosity.
3 Start away from your
workpiece and evenly
control the speed
of movement while
maintaining distance and
angle to the piece.
2 Spray onto scrap material
to check that the spray
pattern is correct.
4 Overlap each stroke by
2cm to achieve an even
coat.
CAUTION: PROTECTIVE CLOTHING SHOULD BE WORN
DURING OPERATION TO AVOID INJURY.
WARNING: NEVER UNDER ANY CIRCUMSTANCES AIM THE
NOZZLE AT ANOTHER PERSON OR ANIMAL. THE HIGH
PRESSURE AT THE NOZZLE COULD CAUSE INJURY.

MAINTENANCE
WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE
POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING
OPERATIONS.
1 Unscrew the paint pot and
return remaining material
into a container.
1 Unscrew the air cap nut
to remove the air cap and
nozzle.
3 Unlock the locking lever
and rotate the paint head
anti-clockwise until the
paint head and body are
perpendicular to each
other.
3 Clean the paint pot and
suction tube with a brush
and then screw the pot
back into the gun.
5 Remove the paint pot and empty any remaining solvent.
After each use it is essential that the spray gun is cleaned
thoroughly. This will prevent any blockages occurring and
provide reliable performance when you next come to use it.
2 Fill the paint pot with
solvent or water. Note: Use
only non-ammable liquids
2 Inserttheuidneedle
removaltoolovertheuid
needle. Rotate 90 degrees
andthenpullrmlyto
remove the needle.
4 Plug the gun back in and
spray the solvent into a
container. Repeat until
clear solvent comes out.
Cleaning
Cleaning Parts
a
b
6. STORAGE COMPARTMENTS
Spray Gun Storage
Needle and Nozzle Storage
Viscosity Cup Storage
Power Cord Storage
Air Hose Storage
When not in use, the air hose
can be wrapped around the
body of the spray station.
When not in use, the spray
gun can be placed on the top
of the spray station.
The cleaning needle can be
securely placed at the base
of the spray gun mounting
position.
Similarly, the spare nozzles
can be stored on the side
of the spray gun mounting
position.
The viscosity cup can be hung
from the front of the paint
station.
The power cord can be
wrapped around the tabs at
the back of the paint station.

• Keep the vents of the spray gun clean at all times. If possible,
prevent foreign matter from entering the vents.
• If the body of the spray gun requires cleaning, do not use
solvents but a moist soft cloth only. Never let any liquid get
inside the gun body; never immerse any part of the spray gun
into a liquid.
Note: Ozito Industries will not be responsible for any damage
or injuries caused by the repair of the spray gun by an
unauthorised person or by mishandling of the spray gun.
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLE SHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Problem Cause Remedy
Little or no material
ow
Nozzle / Suction tube clogged
Spray regulator dial to low
Suction tube loose
No pressure build up in paint pot
Airlterclogged
Clean
Increase regulator dial
Insert
Tighten paint pot
Clean or replace
Material leaking Nozzle loose
Nozzle worn
Material build up on air cap and nozzle
Tighten
Replace
Clean
Atomization is too
coarse
Viscosity of material too high
Material volume too large
Nozzle clogged
Airlterclogged
Too little pressure build up in container
Thin material
Decrease spray regulator dial
Clean
Clean or replace
Tighten paint pot
Spray jet pulsates Material in paint pot running out
Airlterclogged
Rell
Clean or replace
Pattern runs or sags Applying to much material Decrease spray regulator dial
or increase movement speed
Too much overspray Gun too far from spray object
Too much material applied
Reduce distance
Decrease spray regulator dial
Pattern is very light
and splotchy
Moving the spray gun to fast Decrease spray regulator dial
or decrease movement speed
VVolts Hz Hertz
~Alternating current WWatts
BAR Pressure rating
Read Instruction manual Warning
Double insulated
Wear eye, breathing,
ear protection
Do not use in raining
/min Revolutions or r
Regulatory Compliance
Mark (RCM)
eciprocation per minute
ºC Degrees Celsius
4 Remove the paint head
from the body and
dismantle the paint pot and
suction tube.
6 Take note of the holes on the air cap and nozzle, if blocked
clean using the provided cleaning needle.
5 Dip a cloth in solvent or water and clean the air cap, nozzle,
rear of the paint head and suction tube.
7 Prior to storing the spray gun, ensure it is completely dry.
1 Removethe3ltercovers
from the sides and base of
the station by pressing the
tabs.
3 Pushtheltercoversbackontothespraystationtosecure
thelters.
2 Removethe3ltersand
wash or replace the dirty
lters.
Replacing Air Filter
WARNING! NEVER OPERATE THE SPRAY GUN WITHOUT
A FILTER. DIRT COULD BE SUCKED IN AND DAMAGE THE
OPERATION OF THE UNIT.

SPRAY GUN SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated therefore no earth wire is required.
Ifthesupplycordisdamaged,itmustbereplacedbythemanufacturer,itsserviceagentorsimilarlyqualied
persons in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskofreandelectric
shock.
To reduce the risk of electrical shock, a residual current device (rated 30mA or less) must be used.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
ngerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING!
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool
“live“ and could give the operator an electric shock.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged or
defectivemayresultinariskofreandelectricshock.
It is recommended that the extension lead is a maximum of 25m in length. Do Not
use multiple extension leads.
NEVER under any circumstances aim the nozzle at another person or animal.
• In the event of an injury occurring, seek medical advice immediately.
•Thespraygunmustnotbeusedforsprayingammablepaints.
• Always ensure there is adequate ventilation when spraying.
• The use of ear protection is recommended.
• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
• Always wear a face mask when spraying.
• Always read the paint manufacturers thinning instructions before using.
• Always keep the spray basket nozzle in place during use. Never allow the spray to
come in direct contact with the skin.
DANGER! Never immerse the spray gun in liquid. This could lead to electric
shock, personal injury and material damage.
•Thespraygunmustnotbecleanedbyusingammableliquids.
NEVER spray near a naked ame, including an appliance pilot light.
NEVER smoke whilst spraying.
NEVER allow children to operate or play with the spray gun.
• Before cleaning, always disconnect the appliance from the mains supply.
•Alwaysdisconnectfrommainssupplywhenrellingthepaintpot.
• After every use ensure you clean your spray gun thoroughly.
NEVER use the spray gun outside when it is raining.