Harken Powered Performa Manual

Installation and Maintenance Manual
MRPW-E
Powered Performa™Winch
40.2 STP EL
40.2 STQP EL

2
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Index
Introduction 3
Technical characteristics 3
Performance data 3
Weight 3
Maximum working load 5
Technical characteristics - Winch Quattro Performa 4
Performance data 4
Weight 4
Maximum working load 6
Outline 5
Winch 40.2 ST 5
Horizontal electric motor 5
Outline - Winch Quattro Performa 6
Winch 40.2 STQP 6
Horizontal electric motor 6
Installation 7
Installation procedure 8
Winch installation procedure 9
Positioning the self-tailing arm 11
Motor installation procedure 11
Electric equipment 12
Maintenance 14
Washing 14
Maintenance table 14
Winch disassembly procedure 14
Winch exploded view with maintenance products 18
Winch assembly 19
Harken®limited worldwide warranty 20
Ordering spare parts 20
Exploded view 21
Performa Winch 40.2 STP EL 21
Performa Winch 40.2 STQP EL 23
Horizontal electric motor 27
Parts list 25
Performa Winch 40.2 STP EL 25
Performa Winch 40.2 STQP EL 26
Horizontal electric motor 27

3
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Introduction - Technical characteristics
Introduction
This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken®accepts no responsibility for defective installation or reassembly of its winches.
In case of doubt the Harken®Tech Service is at your disposal at [e-mail]
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.
Technical characteristics
Power ratio Gear ratio
1st speed 13,50 : 1 2,13 : 1
2nd speed 39,90 : 1 6,28 : 1
The theoretical power ratio does not take friction into account.
Performance data
Winch 40.2 STP EL (electric)
horizontal motor
12 V (700 W) 24 V (900 W)
1st speed 2nd speed 1st speed 2nd speed
line speed (m/min)** 23,2 7,9 28,7 9,8
max load (Kg) 290 850 290 850
**Line speed is measured with no load
motor nominal power (W) current absorption at
winch MWL (A)
12 V 24 V 12 V 24 V
winch 40.2 STP EL horizontal 700 900 170 90
Weight
ST EH
weight (Kg) 13,5
Versions:
EH = horizontal electric winch

4
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Technical characteristics - Winch Quattro Performa
Dual Drum Winch: upper drum and lower drum.
LD refers to the lower drum
See page 6 for dimensions
Power ratio Power ratio LD Gear ratio
1st speed 13,50 : 1 7,03 : 1 2,13 : 1
2nd speed 39,90 : 1 20,72 : 1 6,28 : 1
The theoretical power ratio does not take friction into account.
Performance data
Winch 40.2 STQP E (electric)
horizontal motor
12 V (700 W) 24 V (900 W)
1st speed 2nd speed 1st speed 2nd speed
line speed (m/min)** 23,2 7,9 28,7 9,8
max load (Kg) 290 850 290 850
line speed LD** 44,3 15,1 54,9 18,7
max load LD (Kg) 160 350 160 350
**Line speed is measured with no load
motor nominal power (W) current absorption at
winch MWL (A)
12 V 24 V 12 V 24 V
winch 40.2 STQP EL horizontal 700 900 170 90
Weight
ST EH
weight (Kg) 13,9
Versions:
EH = horizontal electric winch
Introduction - Technical characteristics

5
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Maximum working load
WARNING!
The maximum working load (MWL) for the 40.2 ST Performa™ Winch is 850 Kg (1874 lb).
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Outline
Outline
Winch 40.2 STP Horizontal electric motor (12 V / 24 V)
Ø156
175
Ø80,5
82
Ø156
175
Ø80,5
82
155
43
Ø156
175
Ø80,5
82
Ø156
175
Ø80,5
82
155
43
Line entry height Line entry height

6
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Maximum working load
WARNING!
The maximum working load (MWL) for the 40.2 STQP EL Performa™ Winch is 850 Kg (1874 lb).
The maximum working load (MWL) for the 40.2 STQP EL Performa™ Winch relative to the lower
drum is 350 Kg (772 lb).
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Outline
Outline - Winch Quattro Performa
Winch 40.2 STQP EL Horizontal electric motor (12 V / 24 V)
155
175
Ø80,5
82
Ø154
43
thgiehyrtneeniL
175
Ø80,5
82
Ø180
Ø154
thgiehyrtneeniL
Ø180
Lower drum
thgiehyrtneeniL
24
24
murdrewoL
thgiehyrtneeniL
155
175
Ø80,5
82
Ø154
43
thgiehyrtneeniL
175
Ø80,5
82
Ø180
Ø154
thgiehyrtneeniL
Ø180
Lower drum
thgiehyrtneeniL
24
24
murdrewoL
thgiehyrtneeniL

7
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Installation
The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load.
Harken®does not supply the screws needed to install the winch since these may vary depending
on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear.
Harken®assumes no responsibility for incorrect installation of its winches or for an incorrect choice
of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet. This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the boat
which can lead to severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned
where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.
After correctly positioning the nal pinion with respect to the load, check that the motor, gearing,
electrical wiring and/or hydraulic pipes can be housed below decks. To help nd the optimal
compromise, remember that, to make the installation of the motor easier, it can be coupled to the
winch in different positions.
Once you have decided the correct mounting position for the winch on the deck and checked the
space available below deck, proceed with the installation.
drive gear
SHEET
8°
Installation

8
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Procedure
To install the winch, remove the drum and use Socket Head (SH) bolts.
Tools needed
One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 5.
1. Pull out the disconnect rod n°28
3. Slide off the assy socket n°26 and the cover
n°27.Pay attention to the o-ring in the socket.
5. Remove the stripper arm n°24 by
rotating and lifting it.
6. Lift off the drum n°21
2. Unscrew the central screw ( 2Nm/18 in-lb)
4. Unscrew the three screws n°25
(4Nm/35 in-lb)

9
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
Winch installation procedure
Carry out the Procedure, then install the winch on the deck in the chosen position.
NOTICE
Before drilling the deck, check the space available below deck for the ange and the motor
A. Position the base of the winch on the deck and mark the position of the holes or use the drilling
cut-out template at the point where you have decided to place the winch.
B. Remove the winch and drill the ve 6.2 mm diameter holes.
Below is a reduced scale diagram.
The drilling cut out template is available on the Harken®website, www.harken.com
final pinion
position
¯123
35¡
105¡
50¡
70¡
50¡
50¡
¯6.2
n¡5
Winch outside ¯157
¯80 cut out for
powered winches
final pinion
position
Ø123
35°
105°
50°
70°
50°
50°
Ø6.2
n°5
Winch outside Ø180
Ø80 cut out for
powered winches
Winch STP
Winch STQP

10
L
Installation and Maintenance Manual - Mod.E
Powered Performa™Winch 40.2 ST EL
C. Bolt the base of the winch to the deck using ve M6 Socket Head (SH) bolts (not supplied by
Harken®), correctly chosen for the thickness and type of the boat deck. Consult the yard that built the
boat in case of doubt.
WARNING!
To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can
result in winch pulling off deck suddenly and unexpectedly during high loads causing
severe injury or death.
NOTICE
To mount winches on the deck, do not use countersunk bolts.
D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive/sealant from the holes and base drainage channels
F. Reassemble the winch following the steps of the Procedure in the reverse order, and apply the
products indicated in the section on maintenance.