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Hatco MDW-1X User manual

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© 2008 Hatco Corporation
No opere este equipo al menos que haya
leído y comprendido el contenido de este
manual! Cualquier falla en el seguimiento
de las instrucciones contenidas en este
manual puede resultar en un serio lesión
o muerte. Este manual contiene
importante información sobre seguridad
concerniente al mantenimiento, uso y
operación de este producto. Si usted no
puede entender el contenido de este
manual por favor pregunte a su
supervisor. Almacenar este manual en
una localización segura para la referencia
futura.
Do not operate this equipment unless
you have read and understood the
contents of this manual! Failure to follow
the instructions contained in this manual
may result in serious injury or death. This
manual contains important safety
information concerning the maintenance,
use, and operation of this product. If
you’re unable to understand the contents
of this manual, please bring it to the
attention of your supervisor. Keep this
manual in a safe location for future
reference.
&W #07.05.176.00
Mini Display Warmer
MDW Series
Installation and Operating Manual
CONTENTS
i
Important Owner Information...............................i
Introduction ...........................................................i
Important Safety Information..............................1
Model Description................................................2
Model Designation ...............................................2
Specifications.......................................................3
Plug Configurations .........................................3
Electrical Rating Chart.....................................3
Dimensions......................................................3
Installation ............................................................4
General............................................................4
Reversible Access Door ..................................5
Configurable Access Door...............................5
Operation ..............................................................6
General............................................................6
Maintenance .........................................................7
General............................................................7
Cleaning...........................................................7
Display Light Bulb Replacement .....................8
nstalling a Graphic mage...............................9
Relocating the Graphic Panel..........................9
Options..................................................................9
Troubleshooting .................................................10
Hatco imited Warranty.....................................11
Authorized Parts Distributors...........Back Cover
Record the model number, serial number (located on
the side of the unit), voltage and purchase date of
your Mini Display Warmer in the spaces below.
Please have this information available when calling
Hatco for service assistance.
Model No. ________________________________
Serial No. ________________________________
Voltage __________________________________
Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m.
Hours: Central Standard Time
(Summer Hours: June to September –
8:00 a.m. to 5:00 p.m. C.S.T.
Monday through Thursday
8:00 a.m. to 2:30 p.m. C.S.T. Friday)
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts and Service)
(414) 671-3976 ( nternational)
24 Hour 7 Day Parts and Service
Assistance available in the
United States and Canada
by calling (800) 558-0607.
Additional information can be found by visiting our
web site at www.hatcocorp.com.
The Hatco Mini Display Warmer is designed to hold
prepared foods for prolonged periods of time while
maintaining that “just-made” quality. Mini Display
Warmer cabinets provide the best environment for
products like sandwiches, cookies, pretzels, muffins,
and desserts by regulating the air temperature.
The Mini Display Warmer air flow pattern is designed
to maintain consistent cabinet temperature. The heat
sources create a “blanket” effect around the food.
The air flow rate enables the cabinet to rapidly
recover temperature after opening and closing the
door. Configurable access doors and magnetic
adjustable shelves make the Hatco Mini Display
Warmer perfect for any food service application.
The Mini Display Warmer is a product of extensive
research and field testing. The materials used were
selected for maximum durability, attractive
appearance, and optimum performance. Every unit
is inspected and tested thoroughly prior to shipment.
This manual provides installation, safety, and
operating information for the Mini Display Warmer.
Hatco recommends all installation, operating, and
safety information appearing in this manual be read
prior to installation or operation of the Hatco Mini
Display Warmer.
Safety information that appears in this manual is
identified by the following signal word panels:
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION indicates a hazardous situation which,
if not avoided, could result in minor or moderate
injury.
NOTICE is used to address practices not related
to personal injury.
NOTICE
CAUTION
WARNING
IMPORTANT OWNER INFORMATION
INTRODUCTION
Form No. MDWM-0608
IMPORTANT SAFETY INFORMATION
Form No. MDWM-0608 1
E ECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical
outlet of the correct voltage, size, and plug
configuration. If the plug and receptacle do
not match, contact a qualified electrician to
determine and install the proper voltage and
size electrical outlet.
• Turn the power switch OFF, unplug the power
cord, and allow the unit to cool before
performing any maintenance or cleaning.
• DO NOT submerge or saturate with water.
Unit is not waterproof. Do not operate if unit
has been submerged or saturated with water.
• Unit is not weatherproof. ocate the unit
indoors where the ambient air temperature is
a minimum of 70°F (21°C) and a maximum of
85°F (29°C).
• Do not steam clean or use excessive water on
the unit.
• Do not pull unit by power cord.
• Discontinue use if power cord is frayed or
worn.
• Do not attempt to repair or replace a damaged
power cord. The cord must be replaced by
Hatco, an Authorized Hatco Service Agent, or
a person with similar qualifications.
• Use only Genuine Hatco Replacement Parts
when service is required. Failure to use
Genuine Hatco Replacement Parts will void
all warranties and may subject operators of
the equipment to hazardous electrical
voltage, resulting in electrical shock or burn.
Genuine Hatco Replacement Parts are
specified to operate safely in the
environments in which they are used. Some
aftermarket or generic replacement parts do
not have the characteristics that will allow
them to operate safely in Hatco equipment.
FIRE HAZARD: ocate the unit a minimum of
1″ (25 mm) from combustible walls and
materials. If safe distances are not maintained,
combustion or discoloration could occur.
Use only light bulbs that meet or exceed
(National Sanitation Foundation (NSF) standards
and are specifically designed for food holding
areas. Breakage of light bulbs not specially
coated could result in personal injury and/or
food contamination.
This unit has no “user-serviceable” parts. If
service is required on this unit, contact an
Authorized Hatco Service Agent or contact the
Hatco Service Department at 800-558-0607 or
414-671-6350; fax 800-690-2966; or International
fax 414-671-3976.
BURN HAZARD: Some exterior surfaces on the
unit will get hot. Use caution when touching
these areas.
ocate the unit at the proper counter height in an
area that is convenient for use. The location
should be level to prevent the unit or its contents
from falling accidentally and strong enough to
support the weight of the unit and contents.
Do not lay unit on the side with the control panel
or damage to the unit could occur.
Use non-abrasive cleaners only. Abrasive
cleaners could scratch the finish of the unit,
marring its appearance and making it
susceptible to soil accumulation.
WARNING
NOTICE
CAUTION
WARNING
Read the following important safety information to avoid serious injury or death and to
avoid damage to equipment or property.
MODE DESCRIPTION
2Form No. MDWM-0608
All Models
Mini Display Warmers are powder-coated, painted
steel and feature tempered glass sides. The access
door(s) can be hinged left or right and are
configurable for any side to allow “pass-through”
from the side or back to the service area. The
cabinet interior top and bottom are made of easy-to-
clean stainless steel. The unit’s dry heat system is
suitable for all boxed or wrapped food products as
well as unwrapped muffins, turnovers, and desserts.
Three magnetically adjustable shelves for horizontal
or slanted displays provide flexibility for a variety of
product choices. Shelf height is also adjustable to
accommodate a variety of food package sizes. The
unit has incandescent lighting to heighten product
awareness.
The Hatco Mini Display Warmer holds and serves
products at temperatures up to 180°F (82°C).
Perfect for convenience stores, restaurants,
recreational facilities, theme parks, and anywhere
there is limited counterspace.
Available in six De igner colors: Warm Red, Black,
Gray Granite, White Granite, Navy Blue and Hunter
Green.
NOTE: The top cover of the Mini Di play Warmer i
alway black.
Figure 1. Model MDW-2X
Figure 2. Model Designation
MDW-1X
Mini
Warmer
Display Quantity Of Doors
No Revolving Display
MODE DESIGNATION
SPECIFICATIONS
Plug Configuration
Units are supplied from the factory with a 6'
(1829 mm) electrical cord and NEMA 5-15P plug
installed (see Figure 3).
E ECTRIC SHOCK HAZARD: Plug unit into a
properly grounded electrical outlet of the correct
voltage, size, and plug configuration. If the plug
and receptacle do not match, contact a qualified
electrician to determine and install the proper
voltage and size electrical outlet.
Figure 3. Plug Configuration
NOTE: Receptacle not upplied by Hatco.
NEMA 5-15P
WARNING
Form No. MDWM-0608 3
Electrical Rating Chart
Model Voltage Watts Amps Plug Configuration Shipping Weight
MDW-1X 120 470 3.9 NEMA 5-15P 46 lbs (21 kg)
MDW-2X 120 470 3.9 NEMA 5-15P 48 lbs (22 kg)
Figure 4. Dimensions
15-3/4″
(400 mm)
Square Base
17-1/4″
(438 mm)
2 Doors
16-1/2″
(419 mm)
1 Door
14-1/8″
(359 mm)
Square Footprint
25-1/8″
(638 mm) 16″
(406 mm)
Front View Side View
Dimensions
General
The Mini Display Warmer is shipped with most
components installed and ready for operation. The
following installation instructions must be performed
before plugging in and operating the unit.
FIRE HAZARD: ocate the unit a minimum of 1″
(25 mm) from combustible walls and materials. If
safe distances are not maintained, combustion
or discoloration could occur.
Unit is not weatherproof. ocate the unit indoors
where the ambient air temperature is a minimum
of 70°F (21°C) and a maximum of 85°F (29°C).
ocate the unit at the proper counter height in an
area that is convenient for use. The location
should be level to prevent the unit or its contents
from falling accidentally and strong enough to
support the weight of the unit and contents.
Do not lay unit on the side with the control panel
or damage to the unit could occur.
1. Remove unit from box.
2. Remove the information packet.
NOTE: To prevent delay in obtaining warranty
coverage, fill out and mail in the warranty
card to Hatco.
3. Remove tape and protective film from all
surfaces of unit.
4. The stainless steel floor in all units is protected
during shipping with a sheet of corrugated
cardboard. This protection must be removed
prior to cabinet operation.
5. The shelves have packing material and
cardboard attached for protection during
shipping. This protection must be removed prior
to cabinet operation.
6. Position the shelves at adequate heights to
accommodate your product. The shelves may
be inserted horizontally or inclined with the
product stops toward the service area access
(see Figure 5).
7. f the unit is equipped with an optional
Merchandising Display Cover, see the
Accessories section for installation instructions.
NOTE: The unit mu t be tran ported in the upright
po ition. If laid on it ide, all gla urface
mu t be ecured with tape.
NOTICE
CAUTION
WARNING
Product Stop
Magnet
Shelves may be
inserted horizontally
or inclined.
INSTA ATION
4Form No. MDWM-0608
Figure 5. Shelves
INSTA ATION
Form No. MDWM-0608 5
Reversible Access Door
Any door may be changed from hinged left to hinged
right.
1. While holding the door securely, remove the
screw attaching the top left hinge/pivot pin to the
cabinet.
2. Carefully lift the door off of the bottom
hinge/pivot pin. Also remove the nylon washer
and save.
3. Rotate the removed hinge and attach (with the
pivot pin facing up) using the removed screw to
the bottom-most outer hole on the right-hand
side of the cabinet (see Figure 6).
4. Remove the screw attaching the bottom left
hinge/pivot pin to the cabinet.
5. Rotate the door 180° and install the nylon
washer and the door onto the newly attached
bottom right hinge/pivot pin.
6. Rotate the removed hinge (the pivot pin now
facing down) and insert it into the top of the door.
7. Line up the hinge’s hole with the top-most hole
in the cabinet and attach with the removed
screw.
Configurable Access Door
Any door may be exchanged with a fixed glass panel
to suit the installation.
1. While holding the door securely, remove the screw
attaching the top hinge/pivot pin to the cabinet.
2. Carefully lift the door off of the bottom
hinge/pivot pin. Also remove the nylon washer
and save.
3. Remove the screw attaching the bottom
hinge/pivot pin to the cabinet. Keep the nylon
washer and hardware.
4. While holding the fixed glass panel securely,
remove the four screws attaching the two
brackets to the cabinet.
5. Carefully move the fixed glass panel to the side
of the unit from which the door was removed.
6. Line up the holes in one bracket with the inner
holes in the cabinet and attach with the screws
(see Figure 6). Repeat on the opposite side of
the fixed glass panel.
7. On the side of the unit from which the fixed glass
panel was removed, line up the hole in the
hinge/pivot pin (with the pivot pin facing up) with
the bottom-most hole in the unit and attach with
a removed screw.
8. nstall the nylon washer and the door onto the
newly attached bottom hinge/pivot pin.
9. nsert the remaining hinge/pivot pin (the pivot pin
facing down) into the top of the door.
10. Line up the hinge’s hole with the top-most hole
in the cabinet and attach with the other removed
screw.
Figure 6. Reversible Access Door and Fixed Glass Panel
Attach fixed glass panels
using inner holes.
Attach reversible accessdoors
using outer holes.
Bracket
Hinge/Pivot Pin
OPERATION
General
Use the following procedure to turn on and operate
the Hatco Mini Display Warmer.
Read all safety messages in the IMPORTANT
SAFETY INFORMATION section before operating
this equipment.
1. Plug unit into an electrical outlet of the correct
voltage, size and plug configuration. See the
SPEC F CAT ONS section for details.
2. Move the Power switch on the control panel to
the On position (see Figure 7).
3. Set the Temperature Control to the desired level
between M N and MAX.
BURN HAZARD: Some exterior surfaces on the
unit will get hot. Use caution when touching
these areas.
4. Allow 30 minutes to preheat, check the interior
thermometer and adjust the Temperature
Control if necessary.
NOTE: Temperature etting may vary depending
upon product make-up and con i tency. The
interior thermometer di play temperature
in ide the cabinet, not the food product
temperature. Figure 7. Control Panel
Interior
Thermometer
Power Switch
Temperature
Control
CAUTION
WARNING
6Form No. MDWM-0608
MAINTENANCE
Form No. MDWM-0608 7
General
The Hatco Mini Display Warmer is designed for
maximum durability and performance, with minimum
maintenance.
E ECTRIC SHOCK HAZARD:
• Turn the power switch OFF, unplug the power
cord, and allow the unit to cool before
performing any maintenance or cleaning.
• DO NOT submerge or saturate with water.
Unit is not waterproof. Do not operate if unit
has been submerged or saturated with water.
• Do not steam clean or use excessive water on
the unit.
This unit has no “user-serviceable” parts. If
service is required on this unit, contact an
Authorized Hatco Service Agent or contact the
Hatco Service Department at 800-558-0607 or
414-671-6350; fax 800-690-2966; or International
fax 414-671-3976.
Cleaning
Use non-abrasive cleaners only. Abrasive
cleaners could scratch the finish of the unit,
marring its appearance and making it
susceptible to soil accumulation.
To preserve the finish of the Mini Display Warmer
cabinet, it is recommended that the exterior and
interior surfaces be wiped daily with a damp cloth.
Shelves should be removed and washed. Stubborn
stains may be removed with a good stainless steel
cleaner or a non-abrasive cleaner. Hard to reach
areas should be cleaned with a small brush and mild
soap.
Clean the glass sides using a common glass
cleaner. n almost all cases, glass panels should be
cleaned while remaining in the unit. Only for difficult
or hard to clean stains is removal of the fixed glass
panels suggested.
Removing Glass for Cleaning
1. While holding the fixed glass panel securely,
remove the four screws attaching the two
brackets to the cabinet. Keep hardware.
2. Carefully lift the fixed glass panel off to clean.
Installing Glass
1. Return the fixed glass panel to the side of the
cabinet.
2. Line up the holes in one bracket with the inner
holes in the cabinet and attach with two screws.
Repeat on the opposite side of the panel.
Figure 8. Glass Panel Removal
Screw
Bracket
NOTICE
WARNING
MAINTENANCE
8Form No. MDWM-0608
Figure 9. Bulb Replacement
Threaded Cap
Top Cover
Hood Filler Panel
Light Bulb
Display ight Bulb Replacement
The display light is an incandescent bulb that
illuminates the warming area. This bulb has a
special coating to guard against injury and food
contamination in the event of breakage.
Use only light bulbs that meet or exceed
(National Sanitation Foundation (NSF) standards
and are specifically designed for food holding
areas. Breakage of light bulbs not specially
coated could result in personal injury and/or
food contamination.
Use only Genuine Hatco Replacement Parts
when service is required. Failure to use Genuine
Hatco Replacement Parts will void all warranties
and may subject operators of the equipment to
hazardous electrical voltage, resulting in
electrical shock or burn. Genuine Hatco
Replacement Parts are specified to operate
safely in the environments in which they are
used. Some aftermarket or generic replacement
parts do not have the characteristics that will
allow them to operate safely in Hatco equipment.
1. Disconnect the power supply and wait until the
unit has cooled.
2. Unscrew and remove the threaded cap from the
the top cover (see Figure 9).
3. Remove the top cover from the cabinet (see
Figure 9).
4. Remove one hood filler panel. (Two screws
need to be removed to remove the hood filler
panel.)
5. Unscrew the bulb from the unit and replace it
with a new specially coated incandescent bulb
(display light bulbs have a threaded base).
Hatco shatter-resistant bulbs meet NSF
standards for food holding and display areas.
When replacing the light bulb, use Hatco part
number 02.30.043.00.
6. Reinstall the hood filler panel.
7. Securely place the top cover back onto the
cabinet.
8. Reinstall the threaded cap to secure the top
cover.
WARNING