HEIDENHAIN POSITIP 8000 User manual

POSITIP 8000
Operating Instructions
Milling
Digital Readout
English (en)
03/2020

Contents
Contents
1 Fundamentals..................................................................................................................................17
2 Safety............................................................................................................................................... 27
3 Transport and storage....................................................................................................................33
4 Mounting......................................................................................................................................... 39
5 Installation.......................................................................................................................................45
6 Basic operation............................................................................................................................... 57
7 Commissioning............................................................................................................................... 89
8 Setup..............................................................................................................................................131
9 Quick Start.................................................................................................................................... 151
10 Manual operation......................................................................................................................... 169
11 MDI mode......................................................................................................................................183
12 Program run.................................................................................................................................. 197
13 Programming................................................................................................................................ 205
14 File management..........................................................................................................................219
15 Settings..........................................................................................................................................227
16 Servicing and maintenance.........................................................................................................283
17 What to do if ............................................................................................................................... 293
18 Removal and disposal..................................................................................................................299
19 Specifications................................................................................................................................301
20 Index...............................................................................................................................................308
21 List of figures................................................................................................................................311
2HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020

Contents
1 Fundamentals..................................................................................................................................17
1.1 Overview............................................................................................................................................... 18
1.2 Information on the product................................................................................................................ 18
1.3 Demo software for the product..........................................................................................................18
1.4 Documentation on the product..........................................................................................................19
1.4.1 Validity of the documentation..................................................................................................19
1.4.2 Notes on reading the documentation......................................................................................20
1.4.3 Storage and distribution of the documentation.......................................................................21
1.5 About these instructions.....................................................................................................................21
1.5.1 Document category................................................................................................................. 21
1.5.2 Target groups for the instructions........................................................................................... 21
1.5.3 Target groups according to user types....................................................................................22
1.5.4 Contents of the chapters.........................................................................................................22
1.5.5 Notes in this documentation................................................................................................... 24
1.5.6 Symbols and fonts used for marking text............................................................................... 25
2 Safety............................................................................................................................................... 27
2.1 Overview............................................................................................................................................... 28
2.2 General safety precautions................................................................................................................. 28
2.3 Intended use......................................................................................................................................... 28
2.4 Improper use........................................................................................................................................ 28
2.5 Personnel qualification........................................................................................................................ 29
2.6 Obligations of the operating company..............................................................................................29
2.7 General safety precautions................................................................................................................. 30
2.7.1 Symbols on the product.......................................................................................................... 30
2.7.2 Electrical safety precautions.................................................................................................... 31
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Contents
3 Transport and storage....................................................................................................................33
3.1 Overview............................................................................................................................................... 34
3.2 Unpacking............................................................................................................................................. 34
3.3 Items supplied and accessories..........................................................................................................34
3.3.1 Items supplied......................................................................................................................... 34
3.3.2 Accessories.............................................................................................................................. 35
3.4 In case of damage in transit...............................................................................................................36
3.5 Repackaging and storage....................................................................................................................37
3.5.1 Repackaging the product......................................................................................................... 37
3.5.2 Storage of the product............................................................................................................ 37
4 Mounting......................................................................................................................................... 39
4.1 Overview............................................................................................................................................... 40
4.2 Assembly of the product.................................................................................................................... 40
4.2.1 Mounting on Single-Pos stand.................................................................................................41
4.2.2 Mounting on Duo-Pos stand....................................................................................................42
4.2.3 Mounting on Multi-Pos stand.................................................................................................. 43
4.2.4 Mounting on Multi-Pos holder................................................................................................. 44
5 Installation.......................................................................................................................................45
5.1 Overview............................................................................................................................................... 46
5.2 General information............................................................................................................................. 46
5.3 Device overview................................................................................................................................... 47
5.4 Connecting encoders........................................................................................................................... 50
5.5 Connecting touch probes....................................................................................................................51
5.6 Wiring switching inputs and outputs................................................................................................52
5.7 Connecting input devices....................................................................................................................55
5.8 Connecting a network peripheral.......................................................................................................55
5.9 Connecting the line voltage................................................................................................................56
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Contents
6 Basic operation............................................................................................................................... 57
6.1 Overview............................................................................................................................................... 58
6.2 Using the touchscreen and input devices.........................................................................................58
6.2.1 Touchscreen and input devices............................................................................................... 58
6.2.2 Gestures and mouse actions...................................................................................................58
6.3 General operating elements and functions.......................................................................................60
6.4 POSITIP 8000 – switch-on and switch-off......................................................................................... 62
6.4.1 Switching on the POSITIP 8000.............................................................................................. 62
6.4.2 Activating and deactivating the energy saving mode.............................................................. 62
6.4.3 Switching off the POSITIP 8000............................................................................................... 63
6.5 User login and logout......................................................................................................................... 63
6.5.1 User login.................................................................................................................................64
6.5.2 User logout.............................................................................................................................. 64
6.6 Setting the language........................................................................................................................... 65
6.7 Performing the reference mark search after startup........................................................................ 65
6.8 User interface....................................................................................................................................... 65
6.8.1 User interface after switch-on................................................................................................. 66
6.8.2 Main menu of the user interface............................................................................................ 67
6.8.3 Manual operation menu...........................................................................................................69
6.8.4 MDI menu................................................................................................................................70
6.8.5 Program run menu...................................................................................................................72
6.8.6 Programming menu................................................................................................................. 73
6.8.7 File management menu...........................................................................................................75
6.8.8 User login menu...................................................................................................................... 76
6.8.9 Settings menu..........................................................................................................................77
6.8.10 Switch-off menu.......................................................................................................................78
6.9 Position display.................................................................................................................................... 78
6.9.1 Operating elements of the position display............................................................................ 78
6.9.2 Position display functions........................................................................................................ 79
6.10 Status bar............................................................................................................................................. 80
6.10.1 Operating elements of the status bar..................................................................................... 80
6.10.2 Adjusting settings in the quick access menu.......................................................................... 81
6.10.3 Stopwatch................................................................................................................................ 82
6.10.4 Calculator..................................................................................................................................83
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Contents
6.10.5 Setting the feed-rate value...................................................................................................... 83
6.10.6 Additional functions in Manual operation mode...................................................................... 83
6.11 OEM bar................................................................................................................................................ 84
6.11.1 Operating elements of the OEM bar...................................................................................... 84
6.11.2 Calling functions of the OEM bar............................................................................................84
6.12 Messages and audio feedback............................................................................................................85
6.12.1 Messages.................................................................................................................................85
6.12.2 Wizard...................................................................................................................................... 86
6.12.3 Audio feedback.........................................................................................................................87
6HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020

Contents
7 Commissioning............................................................................................................................... 89
7.1 Overview............................................................................................................................................... 90
7.2 Logging in for commissioning............................................................................................................90
7.2.1 User login.................................................................................................................................90
7.2.2 Performing the reference mark search after startup............................................................... 91
7.2.3 Setting the language................................................................................................................91
7.2.4 Changing the password...........................................................................................................92
7.3 Steps for commissioning.................................................................................................................... 92
7.4 Selecting the Application....................................................................................................................94
7.5 Basic settings....................................................................................................................................... 94
7.5.1 Activating the Software options.............................................................................................. 94
7.5.2 Setting the date and time........................................................................................................97
7.5.3 Setting the units of measure...................................................................................................97
7.6 Configuring a touch probe..................................................................................................................98
7.7 Configuring the axes........................................................................................................................... 98
7.7.1 Overview of typical encoders..................................................................................................99
7.7.2 Configuring axes for encoders with EnDat interface.............................................................100
7.7.3 Configuring the axes for encoders with a 1 VPP or 11 µAPP interface....................................102
7.7.4 Performing error compensation for linear encoders.............................................................. 104
7.7.5 Configuring the spindle axis.................................................................................................. 108
7.7.6 Configuring Axis+ NC............................................................................................................ 110
7.7.7 Coupling axes.........................................................................................................................112
7.7.8 Activating the reference mark search....................................................................................113
7.8 Configuring M functions................................................................................................................... 113
7.8.1 Standard M functions............................................................................................................ 114
7.8.2 Manufacturer-specific M functions........................................................................................ 114
7.9 OEM area............................................................................................................................................ 114
7.9.1 Adding documentation...........................................................................................................115
7.9.2 Adding a startup screen........................................................................................................ 116
7.9.3 Configuring the OEM bar...................................................................................................... 117
7.9.4 Adjusting the display..............................................................................................................122
7.9.5 Defining error messages....................................................................................................... 122
7.9.6 Backing up and restoring OEM settings................................................................................126
7.9.7 Configuring the unit for screenshots.....................................................................................127
7.10 Backing up data................................................................................................................................. 128
7.10.1 Back up settings.................................................................................................................... 128
7.10.2 Back up user files.................................................................................................................. 129
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Contents
8 Setup..............................................................................................................................................131
8.1 Overview............................................................................................................................................. 132
8.2 Logging in for setup.......................................................................................................................... 132
8.2.1 User login...............................................................................................................................132
8.2.2 Performing the reference mark search after startup............................................................. 133
8.2.3 Setting the language..............................................................................................................133
8.2.4 Changing the password.........................................................................................................134
8.3 Single steps for setup....................................................................................................................... 135
8.3.1 Basic settings.........................................................................................................................135
8.3.2 Preparing machining processes............................................................................................. 143
8.4 Back up settings.................................................................................................................................149
8.5 Back up user files...............................................................................................................................150
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Contents
9 Quick Start.................................................................................................................................... 151
9.1 Overview............................................................................................................................................. 152
9.2 Logging in for Quick Start................................................................................................................ 153
9.3 Requirements......................................................................................................................................154
9.4 Determining the preset (manual operation mode).........................................................................156
9.5 Machining a through hole (manual operation)...............................................................................157
9.5.1 Predrilling the through hole................................................................................................... 157
9.5.2 Boring the through hole.........................................................................................................158
9.6 Machining a rectangular pocket (MDI mode of operation)............................................................158
9.6.1 Defining the rectangular pocket............................................................................................ 159
9.6.2 Milling a rectangular pocket...................................................................................................160
9.7 Machining a fit (MDI mode of operation)....................................................................................... 160
9.7.1 Defining the fit.......................................................................................................................161
9.7.2 Reaming the fit...................................................................................................................... 161
9.8 Determining the preset (manual operation mode).........................................................................162
9.9 Programming a bolt hole circle and row of holes (programming)............................................... 163
9.9.1 Creating the program header................................................................................................ 163
9.9.2 Programming the tool............................................................................................................164
9.9.3 Programming the bolt hole circle.......................................................................................... 164
9.9.4 Programming the tool............................................................................................................165
9.9.5 Programming the row of holes............................................................................................. 165
9.9.6 Simulating program run......................................................................................................... 166
9.10 Machining a bolt hole circle and row of holes (Program run).......................................................167
9.10.1 Opening the program............................................................................................................ 167
9.10.2 Running the program.............................................................................................................168
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Contents
10 Manual operation......................................................................................................................... 169
10.1 Overview............................................................................................................................................. 170
10.2 Conducting the reference mark search............................................................................................171
10.3 Defining presets................................................................................................................................. 172
10.3.1 Functions for the probing of presets.....................................................................................173
10.3.2 Probing or touching off of presets.........................................................................................174
10.3.3 Example 1: Setting a preset on a corner...............................................................................175
10.3.4 Example 2: Setting a preset centered on an edge................................................................176
10.3.5 Example 3: Setting a preset on a circle center..................................................................... 177
10.3.6 Example 4: Setting a preset in the middle of the workpiece................................................ 178
10.3.7 Setting a position as a preset................................................................................................179
10.4 Creating a tool....................................................................................................................................180
10.5 Selecting a tool.................................................................................................................................. 181
11 MDI mode......................................................................................................................................183
11.1 Overview............................................................................................................................................. 184
11.2 Block types......................................................................................................................................... 186
11.2.1 Positioning.............................................................................................................................. 186
11.2.2 Machining pattern.................................................................................................................. 186
11.3 Executing blocks................................................................................................................................ 191
11.4 Using the simulation window.......................................................................................................... 192
11.4.1 Depiction as contour view.....................................................................................................193
11.5 Working with the positioning aid.................................................................................................... 194
11.6 Applying the Scaling factor.............................................................................................................. 194
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Contents
12 Program run.................................................................................................................................. 197
12.1 Overview............................................................................................................................................. 198
12.2 Using the program.............................................................................................................................199
12.2.1 Running the program.............................................................................................................200
12.2.2 Proceeding to a specific program block................................................................................ 201
12.2.3 Aborting program run.............................................................................................................201
12.2.4 Using the simulation window................................................................................................201
12.2.5 Applying the Scaling factor....................................................................................................203
12.2.6 Setting the spindle speed......................................................................................................204
12.3 Managing programs...........................................................................................................................204
12.3.1 Opening a program................................................................................................................204
12.3.2 Closing a program..................................................................................................................204
13 Programming................................................................................................................................ 205
13.1 Overview............................................................................................................................................. 206
13.2 Block types......................................................................................................................................... 207
13.2.1 Positioning..............................................................................................................................207
13.2.2 Coordinate systems............................................................................................................... 207
13.2.3 Machine functions..................................................................................................................208
13.2.4 Machining pattern.................................................................................................................. 208
13.3 Creating a program............................................................................................................................213
13.3.1 Programming support............................................................................................................ 214
13.3.2 Creating a program header....................................................................................................214
13.3.3 Adding blocks.........................................................................................................................214
13.3.4 Deleting blocks.......................................................................................................................215
13.3.5 Saving a program...................................................................................................................215
13.4 Using the simulation window..........................................................................................................215
13.4.1 Depiction as contour view.....................................................................................................216
13.4.2 Activating the simulation window......................................................................................... 216
13.4.3 Checking a program in the simulation window..................................................................... 217
13.5 Managing programs...........................................................................................................................217
13.5.1 Opening a program................................................................................................................217
13.5.2 Closing a program..................................................................................................................217
13.5.3 Saving a program...................................................................................................................217
13.5.4 Saving a program under a new name................................................................................... 218
13.5.5 Saving a program automatically.............................................................................................218
13.5.6 Deleting a program................................................................................................................ 218
13.6 Editing program blocks..................................................................................................................... 218
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Contents
14 File management..........................................................................................................................219
14.1 Overview............................................................................................................................................. 220
14.2 File types.............................................................................................................................................221
14.3 Managing folders and files............................................................................................................... 221
14.4 Viewing files....................................................................................................................................... 224
14.5 Exporting files.................................................................................................................................... 224
14.6 Importing files.................................................................................................................................... 225
12 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020

Contents
15 Settings..........................................................................................................................................227
15.1 Overview............................................................................................................................................. 228
15.2 General................................................................................................................................................ 229
15.2.1 Device information.................................................................................................................229
15.2.2 Screen.................................................................................................................................... 229
15.2.3 Display....................................................................................................................................230
15.2.4 Simulation window................................................................................................................ 231
15.2.5 Input devices..........................................................................................................................232
15.2.6 Sounds................................................................................................................................... 233
15.2.7 Printers................................................................................................................................... 233
15.2.8 Date and time........................................................................................................................ 233
15.2.9 Units....................................................................................................................................... 234
15.2.10 Copyrights.............................................................................................................................. 235
15.2.11 Service info............................................................................................................................ 235
15.2.12 Documentation.......................................................................................................................235
15.3 Interfaces............................................................................................................................................. 236
15.3.1 Network..................................................................................................................................236
15.3.2 Network drive........................................................................................................................ 237
15.3.3 USB........................................................................................................................................ 238
15.3.4 Axes (switching functions).....................................................................................................238
15.3.5 Position-dependent switching functions................................................................................ 238
15.4 User......................................................................................................................................................240
15.4.1 OEM....................................................................................................................................... 240
15.4.2 Setup...................................................................................................................................... 241
15.4.3 Operator................................................................................................................................. 242
15.4.4 Adding User........................................................................................................................... 242
15.5 Axes..................................................................................................................................................... 243
15.5.1 Fundamentals of axis configuration.......................................................................................243
15.5.2 Reference marks....................................................................................................................244
15.5.3 Information............................................................................................................................. 245
15.5.4 Switching functions................................................................................................................245
15.5.5 Inputs (Switching functions).................................................................................................. 246
15.5.6 Outputs (Switching functions)............................................................................................... 247
15.5.7 Overrides................................................................................................................................248
15.5.8 Adding M functions............................................................................................................... 248
15.5.9 Configuring M functions........................................................................................................ 248
15.5.10 Special settings......................................................................................................................249
15.5.11 <Axis name> (settings of the axis)....................................................................................... 250
15.5.12 Encoder.................................................................................................................................. 252
15.5.13 Reference marks (Encoder)....................................................................................................255
15.5.14 Reference point displacement............................................................................................... 256
15.5.15 Linear error compensation (LEC)...........................................................................................257
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Contents
15.5.16 Segmented linear error compensation (SLEC)...................................................................... 257
15.5.17 Create table of supporting points..........................................................................................258
15.5.18 Outputs.................................................................................................................................. 258
15.5.19 Inputs..................................................................................................................................... 260
15.5.20 Movement commands from digital input.............................................................................. 260
15.5.21 Movement commands from analog input............................................................................. 261
15.5.22 Digital enable inputs.............................................................................................................. 262
15.5.23 Software limit switches......................................................................................................... 263
15.5.24 Spindle axis S........................................................................................................................ 263
15.5.25 Outputs (S).............................................................................................................................266
15.5.26 Inputs (S)................................................................................................................................267
15.5.27 Movement commands from digital input (S).........................................................................267
15.5.28 Digital enable inputs (S).........................................................................................................268
15.5.29 Spindle speed display via analog input (S)............................................................................ 269
15.5.30 Adding Gear stages............................................................................................................... 269
15.5.31 Gear stages............................................................................................................................270
15.6 Service................................................................................................................................................. 271
15.6.1 Firmware information.............................................................................................................271
15.6.2 Back up and restore.............................................................................................................. 272
15.6.3 Firmware update....................................................................................................................273
15.6.4 Reset...................................................................................................................................... 273
15.6.5 OEM area...............................................................................................................................274
15.6.6 Startup screen........................................................................................................................274
15.6.7 OEM bar.................................................................................................................................275
15.6.8 Adding OEM-Bar items..........................................................................................................275
15.6.9 OEM bar item: Logo..............................................................................................................276
15.6.10 Spindle speedOEM bar item................................................................................................. 276
15.6.11 M functionOEM bar item...................................................................................................... 277
15.6.12 Special functionsOEM bar item.............................................................................................278
15.6.13 DocumentOEM bar item....................................................................................................... 278
15.6.14 Settings (OEM area).............................................................................................................. 279
15.6.15 Program execution.................................................................................................................279
15.6.16 Configuring M functions........................................................................................................ 280
15.6.17 Text database.........................................................................................................................280
15.6.18 Messages...............................................................................................................................281
15.6.19 Back up and restore (OEM area)...........................................................................................281
15.6.20 Documentation.......................................................................................................................282
15.6.21 Software options....................................................................................................................282
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Contents
16 Servicing and maintenance.........................................................................................................283
16.1 Overview............................................................................................................................................. 284
16.2 Cleaning...............................................................................................................................................284
16.3 Maintenance plan...............................................................................................................................285
16.4 Resuming operation...........................................................................................................................285
16.5 Updating the firmware...................................................................................................................... 286
16.6 Restoring files and settings.............................................................................................................. 288
16.6.1 Restore OEM-specific folders and files.................................................................................288
16.6.2 Restore user files.................................................................................................................. 289
16.6.3 Restore settings.....................................................................................................................290
16.7 Reset all settings................................................................................................................................291
16.8 Reset to shipping conditions............................................................................................................291
17 What to do if ............................................................................................................................... 293
17.1 Overview............................................................................................................................................. 294
17.2 System or power failure....................................................................................................................294
17.2.1 Restoring the firmware..........................................................................................................294
17.2.2 Restore settings.....................................................................................................................295
17.3 Malfunctions....................................................................................................................................... 295
17.3.1 Troubleshooting...................................................................................................................... 295
18 Removal and disposal..................................................................................................................299
18.1 Overview............................................................................................................................................. 300
18.2 Removal...............................................................................................................................................300
18.3 Disposal............................................................................................................................................... 300
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Contents
19 Specifications................................................................................................................................301
19.1 Overview............................................................................................................................................. 302
19.2 Product data....................................................................................................................................... 302
19.3 Product dimensions and mating dimensions................................................................................. 304
19.3.1 Product dimensions with Single-Pos stand........................................................................... 306
19.3.2 Product dimensions with Duo-Pos stand.............................................................................. 306
19.3.3 Product dimensions with Multi-Pos stand.............................................................................307
19.3.4 Product dimensions with Multi-Pos holder............................................................................307
20 Index...............................................................................................................................................308
21 List of figures................................................................................................................................311
16 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020

1
Fundamentals

Fundamentals | Overview
1
1.1 Overview
This chapter contains information about the product and this manual.
1.2 Information on the product
Product designation ID Firmware version Index
POSITIP 8000 1089176-xx,
1089177-xx
1252216.1.1.x ---
The ID label is provided on the back of the product.
Example:
POSITIP 80xx xxxxxx
2
3
1
1Product designation
2Index
3ID number
1.3 Demo software for the product
POSITIP 8000 Demo is software you can install on a computer regardless of the
device. POSITIP 8000 Demo helps you to become familiar with, try out or present
the functions of the device.
You can download the current version of the software here: www.heidenhain.de
To download the installation file from the HEIDENHAIN Portal, you
need access rights to the Software portal folder in the directory of the
appropriate product.
If you do not have access rights to the Portal's Software folder, you can
request the access rights from your HEIDENHAIN contact person.
18 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020

Fundamentals | Documentation on the product
1.4 Documentation on the product
1.4.1 Validity of the documentation
Before using the documentation and the product, you need to verify that the
documentation matches the product.
Compare the ID number and the index indicated in the documentation with the
corresponding data given on the ID label of the product
Compare the firmware version given in the documentation with the firmware
version of the product
Further information: "Device information", Page 229
If the ID numbers and indexes as well as the firmware versions match, the
documentation is valid
If the ID numbers and indexes do not match, so that the documentation
is not valid, you will find the current documentation for the product at
www.heidenhain.de.
1
HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020 19

Fundamentals | Documentation on the product
1
1.4.2 Notes on reading the documentation
WARNING
Fatal accidents, personal injury or property damage caused by non-
compliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal
injury or property damage.
Read the documentation carefully from beginning to end
Keep the documentation for future reference
The table below lists the components of the documentation in the order of priority
for reading.
Documentation Description
Addendum An addendum supplements or supersedes
the corresponding contents of the Operating
Instructions and, if applicable, of the Installation
Instructions.
If an addendum is included in the shipment, it has
the highest priority for reading. All other contents
of the documentation retain their validity.
Installation Instructions The Installation Instructions contain all of the infor-
mation and safety precautions needed for the
proper mounting and installation of the product.
The Installation Instructions are contained as an
excerpt from the Operating Instructions in every
delivery.
The Installation Instructions have the second
highest level of priority for reading.
Operating Instructions The Operating Instructions contain all the infor-
mation and safety precautions needed for the
proper operation of the product according to its
intended use. The Operating Instructions are
included on the supplied storage medium and can
also be downloaded in the download area from
www.heidenhain.de. The Operating Instructions
must be read before the unit is put into service.
The Operating Instructions have the third highest
level of priority for reading.
User's Manual The User's Manual provides all information
required for installing the demo software on a
computer and for using it as intended. The User's
Manual is located in the installation folder of the
demo software and can be downloaded from the
download area at www.heidenhain.de.
Have you found any errors or would you like to suggest changes?
We continuously strive to improve our documentation for you. Please help us by
sending your suggestions to the following e-mail address:
[email protected]
20 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020