Hella RFCommSafe AS3000 User manual

HELLA-New Zealand Ltd 1958 315-36 V02 958 315-36 V02
AS3000 RFCommSafe™Work Lamp - 12V DC
Mounting instructions
Please retain for future reference
AS3000 RFCommSafe™Work Lamp - 12V DC
Mounting instructions
Please retain for future reference
HELLA-New Zealand Ltd 4
Operating Instructions
PLEASE OBSERVE THE FOLLOWING:
Adhere to the maximum temperature requirements of the work lamp.
The lamp may not be operated in small enclosed spaces.
The distance between the lens and any combustible materials must be at least 1 metre.
Avoid looking directly into the intensive light.
RFCommSafe™ Electromagnetic Compatibility (EMC)
Every LED lamp contains electronic circuitry. It is essential that this circuitry does not cause harmful
interference to other devices and at the same time is not susceptible to radiation from other devices.
RFCommSafe™ products were developed in recognition that some radio communication equipment can
self-tune to be very sensitive in remote areas. In these situations the limits prescribed by regulatory
requirements and as defined in international standards such as CISPR15 or relevant UNECE Standards may
not be sufficient to ensure there is no interference with very sensitive radio communication equipment.
Lamps marketed as RFCommSafe™ are designed to go well beyond the requirements of CISPR15,
CISPR25 and UNECE Standards.
HELLA LED lighting offers many advantages over conventional bulb lamps.
Significantly reduced power consumption, ultra long life and high tolerance to shock and vibration
make HELLA LED lamps the ideal choice for the harsh automotive and mining environments.
Technical Data
Housing Material Die cast aluminium body. Non-stick surface coating
Lens Material Heavy duty Grilamid®
Bracket Material 316 stainless steel
Colour Temperature 5000K (Daylight White)
Cable Pre-wired with 2.5m three core cable
Operating Voltage 10 - 16V DC
Power Consumption Full Output Mode: 45W Dimmed Output Mode: 20W
Operating Temperature -40°C to +50°C
Degree of Protection IP6K7 IP6K9K - Completely Sealed
Weight 2.6 kg (including cable)
Light Output 3000 lumens
Dimensions

958 315-36 V02 958 315-36 V02
AS3000 RFCommSafe™Work Lamp - 12V DC
Mounting instructions
Please retain for future reference
AS3000 RFCommSafe™Work Lamp - 12V DC
Mounting instructions
Please retain for future reference
HELLA-New Zealand Ltd 2
Installation Instructions
The 316 stainless steel multi-adjustable trunnion
bracket ensures accurate and stable aiming in
a high vibration environment in all assembly
positions.
The bracket locates the axis of rotation in the
centre of gravity.
When using the trunnion bracket, ensure that the
mounting surface area is even and flat and has a
greater surface area than the bracket surface.
2.
Position the trunnion bracket on the desired
mounting surface and fasten bolt.
The maximum thickness of the mounting
material is 15mm using the supplied bolt.
1.
The floodlight is suitable for upright or pendant
mounting.
3.
Place the lamp into bracket and adjust aiming
angle.
4.
Once the desired angle is achieved, fasten into
place.
Tighten bolts to 7Nm making sure the order of the
bracket system is followed as illustrated to ensure
no metal-to-metal contact.
5.
Once fastened, plug in and switch on.
15° 15°
A
BCD
Option 1
Using two On/O Switches
+_
(Red)
(Brown)
(White)
HELLA-New Zealand Ltd 3
Wiring Instructions
This LED work lamp is polarity conscious. Reverse polarity will not damage this product but will inhibit
its function. HELLA recommends wire connections be soldered and heat shrink tubing applied to seal
the joint.
To switch the work lamp to Full Output Mode, connect Red (+ve) cable to positive and White (-ve) cable
to negative. To switch the work lamp to Dimmed Output Mode, connect both Red (+ve) and Brown (+ve)
cables to positive and the White (-ve) cable to negative.
All power supply and charging systems must adhere to the DC voltage limits specified. A battery or
accumulator must be connected in series with the DC voltage source.
HELLA recommends that each work lamp be protected by a fuse rated at 5 amperes.
Cable Colour Connect to Power Consumption
White Negative (-) -
Red Full Output Mode (+) 45W
Red & Brown Dimmed Output Mode (+) 20W
If the work lamp is required to switch between Full Output and Dimmed Modes then a headlamp type
switch (such as HELLA P/N 4056) may be used. Use the switch for Full Output Mode (position lamp feed
on switch) and Dimmed Output Mode (headlamp feed which includes position lamp).
Alternatively, a combination of two switches may be used as per schematic below.
Protection against damage due to voltage spikes
This LED work lamp is protected against damage from positive voltage spikes caused by events such as
load dump conditions specified in ISO 7637. This lamp is protected against overvoltage, voltage spikes,
reverse polarity connection and negative voltage spikes.
5A Fuse