HJC C80 User manual

C80

1 2
English
※Please visit www.hjchelmets.com for more information about HJC helmets.
Advanced Polycarbonate Composite Shell: Lightweight, superior fit and comfort
using advanced CAD technology.
Integrated Sunlight film:
SuperCool Interior with advanced anti-bacterial fabric: Provides enhanced
moisture-wicking and quick-drying functions, superior to previous generation.
Crown and cheek pads: Removable and washable
Cheek pads: Interchangeable throughout all shell sizes.
Retention: Micro Buckle
Glasses grooves: Accommodates riders who wear eyeglasses and sunglasses
Shield Replacement System: Simple and secure shield ratchet system
provides ultra-quick, tool-less removaland installation for efficient operation.
Anti-fog lens pin prepared shield and includes Anti-fog insert lens
Speaker pockets: For Bluetooth communication
Français
Deutsch
Black Dark Smoke Sunlight film deploys quickly
Fits XD-16 Shield.
C80
SMART HJC Ready ( SMART HJC sold separately )
ECE Approved
SIZE: XS~2XL
and easily with new wire operation system with easy-to-reach lever position.

34
Español
Italian
Dutch

56
English
Français
Deutsch
Español
Italian
Dutch
P. 6-12
P. 13-20
P. 21-28
P. 29-36
P. 37-44
P. 45-52
Contents
Size Chart
3
8 - 8 1/8
64-65
25 1/4 - 25 5/8
Important Safety Information
Selecting the Right Helmet
The instructions in this manual are designed to help you select the right helmet, wear it properly, take care of it, and know when
to replace it. Failure to follow these instruction may increase your risk of serious injury or death in an accident.
In order to get the most protection possible from your helmet, you should always do the following:
• Wear your helmet when you ride;
• Handle your helmet carefully to avoid accidental damage; and
• Ride safely – do not take risks because you are wearing a helmet.
Although your HJC helmet is designed to reduce or prevent some injuries when worn, no helmet can protect you from all possible or
foreseeable impacts. For example, your helmet cannot protect you from spinal or neck injuries. In addition, there is no guarantee that your
helmet will PREVENT injuries to the area of your head that is covered. A low speed accident may even result in serious injury or death.
Never buy a used helmet or borrow someone else’s helmet. Over time the protective foam in helmets will adjust
to the contours of a user’s head. A used or borrowed helmet may not offer as much protection as a new helmet.
Wearing the wrong size helmet can increase your risk of serious injury or death in an accident. A helmet that is
too large for your head may be dislodged or knocked off in an accident. To select the right size helmet for your
head, follow these instruction :
The size chart is only for reference. Always
try the helmet on and follow this manual's
instructions for a proper fit.
Always make sure you can see well enough to safely operate your motorcycle.
If helmet comes off or shifts over your eyes, try another size or another model or brand. You must be able
to see the edge in your upper field of vision.
1. Measure your head. Wrap a tape measure around your head about one inch (2.5cm) above your eyebrows.
2. Use the sizing chart to select the helmet size that corresponds most closely to your head measurement. If your head
size falls between two helmet sizes, try on the larger helmet first and then the smaller size.
6. Test the helmet fit by placing your hands on each side of the helmet. While holding your head as motionless
as possible, try rotating your helmet from left to right then up and down. If you can feel the helmet padding
sliding on your head, it is too big, try a size smaller. You should feel the helmet move the skin on your
head and face as you try to move the helmet.
7. F asten the retention system (chin strap) as tight as possible under your jaw without causing pain. There must be no slack
in the strap, and the strap must be tight up against your jaw. See page 8.
3. Try on the helmet by grasping both chin straps to pull the helmet completely onto your head, ensuring that the top of your head
is in contact with the top of the helmet interior.
4. Check for a proper fit. To make sure your helmet is the right size, check that :
• The helmet inner lining fits snugly around your head.
• The top pad presses firmly on your head.
• The cheek pads contact your cheeks.
• There is no space around your brow under the inner lining. Test this by trying to insert your fingers.
If the helmet does not fit snugly, try on a smaller size.
5. Check your field of vision when trying on a helmet. Some helmets may obstruct or block your vision when looking left, right, up, or down.
8. Test the retention system (chin strap)
• Put your hands on the back of the helmet and try to push the helmet off by rotating it forward.
• Put your hands on the front of the helmet above your forehead (or on the chin guard) and try to push
the helmet off by rotating backward.
Repeat steps 3 throught 8 until you find a helmet that fits your head snugly and securely.
* The C80 was designed to be used in the closed chin bar position, thus be sure all helmet "fitting" is done while chin bar is
in the closed and locked position.

78
Specifications
1. Outer Shell
2. Rear Venturi Exhausts
3. Impact Absorbent Liner
4. Comfort Liner
5. Rubber Edge Trim
6. Bluetooth Cover
7. Sunshield Lever
8. Chin Strap
9. Micro Buckle
10. Modular Chin Bar
11. Chin Bar Lever
12. Front Chin Vent
13. XD-16 Shield
14. Sunlight film
15. Eyeport Gasket
16. Peak Visor
17. Top Vent
1
3
4
5
6
6
2
7
8
9
10
12
13
14
15
16
17
11
Using Your Helmet Correctly
Inspect your helmet
To ensure that your helmet is in the best condition to maximize your protection, always inspect your helmet for damage
before riding :
• Check
the shield and shield ratchet – re-tighten shield ratchet screws if necessary. Be sure not to over-tighten any
screws. Plastic base plate screws can break and plastic screws can strip the screw sleeves if over-tightened.
• C
heck for helmet damage. If your helmet is damaged or cracked, stop using it immediately. See “Helmet Replacement” (p. 12)
section for further information. If your helmet has been dropped, you may not be able to see the damage.
• C heck for worn or damaged parts. Plastic components may wear out over time. If you find worn or damaged parts, replace them
or purchase a new helmet. See “Replacement Parts” (p. 12) for information on parts replacement.
Check Your Face Shield
If your face shield is scratched or damaged it may reduce the visibility-replace if necessary.
Always make sure you can see well enough to safely operate your motorcycle.
Fasten the Retention System
Fasten the retention system (chin strap) as tight as possible under your jaw without causing pain. There must be no slack in the
strap, and the strap must be snug up against your jaw. If the retention system is not tight, your helmet may become dislodged or
knocked off in an accident.
To reduce the risk of serious injury or death, always use your helmet correctly.
If parts fall off while riding, your vision may be blocked which could cause an accident.
• Check the retention system (chin strap) for damage. If it is frayed or ripped, replace the helmet.
• Check that all pads are in place. Both of the cheek pads and the crown pads must be in place.
To reduce the risk of serious injury or death and to help prevent damage to your helmet :
• Never adjust your helmet accessories while riding – Only make helmet adjustments when stopped.
• Never
drop your helmet – Dropping your helmet may crack the shell or damage the protective foam. The damage may
not be visible. Your helmet is only designed for ONE impact. Refer to “Helmet Replacement” (p. 12) for more information
on what to do after helmet has been dropped.
• Never wear anything between your head and your helmet – this may reduce the effectiveness of your helmet.
• Never hang or hook your helmet on anything including mirror stalks or sissy bars - Doing so may cause damage
to the helmet protective foam or liner.
• Never use insect repellent on or around your helmet – insect repellant may damage your helmet’s shield, shell, protective
foam, or other components.
• Never expose helmet to gasoline or gasoline fumes – Gasoline may damage your helmet’s shield, shell, protective
foam, or other components.
• Never use a dark or tinted face shield at night or in low visibility conditions.
• Never ride with the modular chin bar in the open position.
- If you have any questions on what other substances may damage your helmet, please contact us.
• Always wear eye protection – If you are not using a helmet with a face shield, always wear eye protection when riding.
Always lock your face shield in place when you are riding.
• Always be alert for sounds – Your helmet may impair your hearing. However, your helmet is not a form of hearing protection.
• Always store your helmet in its helmet bag when not in use to help reduce accidental surface damage.
Micro Buckle
Hold the clip and pull
the chin strap as directed
above to adjust the fit.
Chin strap
Micro buckle Clip
Chin strap
12
CLOSE
CLOSE
OPEN
OPEN
17
CLOSE
CLOSE
OPEN
OPEN
Shell Cleaning
Interior Cleaning
Only use approved methods to clean the helmet. Using other unapproved chemicals or methods may damage the helmet shell
or lining. A damaged helmet may increase your risk of serious injury or death in an accident.
Glossy Finish. HJC recommends cleaning your helmet with products designed for automotive cleaning and polishing. All HJC
helmets are finished with an automotive type base coat/clear coat finish. Rubbing compounds can be used for deep cleaning to
remove many scratches and scuffs. Follow the product’s instructions diligently. Over polishing with rubbing compounds can cause
light abrasions which may dull the finish of your helmet. Stickers and decals will leave adhesive residue when removed. To remove
the adhesive residue, use alcohol swabs. Be certain to immediately wipe away the excess liquid and clean the area with soap and
water once the adhesive residue is removed. Do not use excessive pressure while rubbing when attempting to remove the adhesive
residue, instead use multiple light treatments.
Non-Glossy Finish. For our flat finish (non-glossy) helmets, we recommend using warm water and mild soap. Use multiple
treatments for heavier dirt. Do not use excessive pressure or rubbing compounds while cleaning the surface as a “glossy” effect
could be created, running the flat finish appearance.
Although we recommend changing a helmet every 3 to 5 years, the accumulation of sweat, humidity and dirt can deteriorate the
fabric and stitching and this may cause odor. To wash HJC removable pads, hand washing is recommended. If you use a washing
machine, please use on “Delicate” setting and air dry. HJC do not recommend using spin-dryer for the interior pads as it may
damage the material. For non-removable interiors, HJC recommends using anti-bacteria and mildew eliminating products such
as “Helmet Fresh.” or other similar product.
Vent Cleaning
Dirt and debris can find its way into venting of your HJC helmet. Compressed air cans used for cleaning computer keyboards may
be used to blow the debris from the ventilation system. It is recommended that you remove any removable pads before doing this
process.
Shield Cleaning
The helmet shield is made of polycarbonate materials with a polyurethane abrasion resistance coating. It should be cleaned
using mild soap and warm water. Never use hot water, salt water, benzene, thinner, gasoline or any other harsh agents.
Additionally the use of commercial shield cleaners is not recommended because they may affect the quality of the shield
material. Treat carefully when cleaning the shield to preserve the abrasion resistant coating. When deep scratches are visible,
it is highly recommended that the helmet shield be replaced. Tinted shield are for “Day time use only” and are not suitable for
use at night or in conditions of poor visibility.
Maintaining Your Helmet Correctly
1. Please clean helmets from dust, bugs or grass within one day.
Cleaning progress
1) Clean the helmet with warm water and cloth.
2) If there are any remains left, dry the helmet and remove any remaining contamination with rubber eraser.
※ Do not use any alcohol or thinner to clean the helmet because they may damage the paint.
2. Avoid oil contamination as it is extremely difficult to clean once exposed.
■
Do not apply paint, stickers, petrol, or other solvents to this helmet.

Shield Removal
9 10
Shield Installation
Cheek Pad Removal
Cheek Pad Installation
Crown Pad Removal
1. Grasp the crown pad fabric as close as possible to its plastic base and pull/pry away from the helmet. Notice how
the crown pad plastic section aligns with the shell plastic sleeve. This will help orient you with the reinstallation.
2. Repeat same at rear.
Crown Pad Installation
C
B
1. Open the shield into the fully opened position without forcing it.
2. Pull shield outward from the ratcheting plate.
3. The shield will automatically release.
3
3
1. Align and insert the top of the shield guide into the plate-gear guide.
2. With the guides properly aligned, press the lower section of the shield into the plate-gear mechanism. The locking
tab should pop into position, locking the shield into place.
Always check to make sure helmet pads are installed before using the helmet. A helmet with missing or improperly installed
pads may increase your risk of serious injury or death in an accident.
1. Feed the chin strap through the opening in the cheek pad.
2. Align and fully slide the cheek pad plastic plate between shell and EPS.
3. Clip the cheek pad’s 3 small male snaps to the 3 female snaps fixed on the shell interior.
There are 3 snaps holding the cheek pad in place.
1. Gently pry the check pad away from the interior,
releasing the snaps.
2. Grasp the cheek pad near its center and gently pull
it free from the chin strap.
1. Install the front section first by aligning the plastic shell base and the crown pad plastic sleeve, ensuring that the center
and side holes are properly aligned. Press the crown pad plastic sleeve (center portion) into the center of the channel
which is built into the plasticshell base, working your way outward to each side.
2. Align and snap the two rear snaps into place.
Try not to operate the sunlight film while riding as this may impair your vision and may lead to an accident.
DO NOT pull on the sunlight film when it is already down. The sunlight film may be ejected and this will increase
the risk of serious injury or death in the event of an accident.
Do not attempt to adjust the sunlight film itself with your hands. Always use the sunlight film lever.
DO NOT use sunlight film at night time. The sunlight film is only for day time use. The sunlight film does not provide
eye protection. When you use the sunlight film be sure that the clear shield is also in closed position.
Sunlight film Operation
Sunlight film Removal
Above illustration shows raised
sunlight film position.
Above illustration shows lowered
sunlight film position.
1. While sunlight film is in lower position, gently pull it until you see the top of the sunlight film.
2. Gently pull one side of the sunlight film as arrow indicates (repeat same for other side).
Lever

11 12
Closing Chin Bar
1
Sunlight film Installation
1. Insert sunlight film tab 'A' into 'B' position.(Repeat same on opposite side)
※When installing the sunlight film, be sure to have it slided behind
the tap ‘B’ holder.
Opening Chin Bar
1. To open the chin bar, simply pull the lever forward and push the entire bar upward.
2. The chin bar is in the full open position when you hear “ click” sound.
To maximize helmet’s ability to protect, we highly recommend to ride with the chin bar in
closed position. In the event a rider rides with the chin bar open, there is an increased risk
of injury to the frontal area. Do not raise or lower the chin bar while riding. This may
interrupt rider’s ability to control the motorcycle and may lead to an accident.
Please use care when opening or closing the chin bar as it may scratch the helmet.
Damage caused by this is not subject to manufacturer’s warranty.
When the shield is open and the chin bar is raised and lowered to a lock position, the shield may not be
in a latched position with the chin bar. Before riding, please make sure that the shield is latched with
the chin bar securely. (Center closure system)
Pull the chin bar downward to completely cover your face and chin. Listen for “click” sound to ensure
that the chin bar has locked into its full closed position.
Replacement Parts
Do Not Modify Your Helmet
Your HJC helmet is designed to meet ECE R 22-05 standard. Contact HJC Europe for more information about the ECE R 22-05
standard. Modifying your helmet may increase your risk of serious injury or death in an accident. Do not modify your HJC
helmet. Modifications include the following :
• drilling holes;
• cutting shell, liner, or strap;
• modifying the retention system, including adding a chin cup;
• removing parts;
• painting; and
• attaching accessories that are not manufactured by HJC for this helmet.
If you have questions about modifications, please contact HJC, See back cover for contact information.
Always check to make sure helmet pads are installed before using the helmet. A helmet with missing or improperly installed
pads may increase your risk of serious injury or death in an accident.
Even if your helmet has not been damaged, it needs to be replaced every 3 to 5 years depending on how much you use it.
Over time, UV rays and adhesive and component aging will damage your helmet. Wearing a damaged helmet may increase
your risk of serious injury or death in an accident. If you are unsure if you need to replace your helmet, contact HJC Europe
before using your helmet again.
HJC hereby extends a limited warranty to the purchaser of a HJC helmet that the helmet is free of defects in materials and
workmanship.
Helmet Disposal
Coverage
Any warranty of merchantability and any implied warranty are hereby expressly disclaimed. In addition HJC shall not be liable
for any consequential damages.
Disclaimer
In order to receive warranty, please take your helmet, your receipt showing the date of purchase, and a brief memo that
includes a description of the problem, your name, and phone number tothe authorized HJC dealer from which you purchased
your helmet.
Procedure
An improperly stored helmet and shield can become damaged and may increase your risk of serious injury
or death in an accident. You should:
• Store helmet and shield in a cool and dry place,
• Keep helmet and shield away from pets and other animals,
• Keep helmet and shield away from heat in excess of 50°C and do not set on or near hot surfaces.
• When helmets left out in the sun for extended periods of time, it may fade overtime.
Although your HJC helmet is constructed with the best materials available to offer a long-lasting product, it
will eventually need to be replaced. Immediately replace your helmet if:
• It has suffered an impact. Your helmet is only designed for ONE impact. An impact may fracture the outer
s hell or compress the impact absorbing liner. You may not be able to detect this damage. Any impact in
a crash or a drop from as low as 4 feet is enough to damage your helmet.
• T he shell, lining, or retention system is damaged. The helmet shell, the impact absorbing lining, and the
retention system must be in good condition to provide you with the most protection.
If you buy a new helmet, destroy the old one to ensure it cannot be reused. Do not sell or give away your
old helmet, even if it has not been damaged. Over time the protective foam in the helmet will adjust to the
contours of your head. If someone else uses this helmet it will not provide them with as much protection.
Helmet Replacement
Warranty
This warranty is applicable to manufacturer's defects only and the warranty period varies between HJC models. The RPHA
Series warrants up to 5 years from the date of purchase or 7 years from date of manufacture, while all other models warrant
up to 3 years from the date of purchase or 5 years from date of manufacture (whichever comes first). This warranty does
not apply to any problems that arise from wearer’s misuse, negligence, modifications, accidents, etc. A change of fluorescent
color is not subject to warranty as this is a typical characteristic of fluorescent color; it may fade or degrade depending on the
user’s environment.
Storing Your Helmet and Shield Correctly