HKC HQ-006 Instruction manual

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Valve Automation Leader, HKC
HQ–006 Quarter-turn Electric Actuator
Installation, Operation & Maintenance Manual
Ordinary Location Usage Hazardous Location Usage
(General Type) (Flame Proof Type)
Address : 26, Emtibeui 28-ro, Siheung-si, Gyeonggi-do, (15119) Republic of Korea
Tel : [phone], Fax : [phone], Home page : www.hkcon.co.kr, email : [e-mail]

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 2 / 22 Valve Automation Leader, HKC
Contents
1. Introduction ................................................................................................................. 3
1.1. Purpose ............................................................................................................................................... 3
1.2. Safety Notices .................................................................................................................................... 3
2. Product Identification ................................................................................................. 3
2.1. Product Identification ...................................................................................................................... 3
2.2. Initial Inspection ............................................................................................................................... 3
2.3. Storage ................................................................................................................................................ 4
3. General Information and Features ............................................................................ 4
3.1. General Information ......................................................................................................................... 4
3.2. External Parts for Standard Models .............................................................................................. 5
3.3. Internal Parts for Standard Models............................................................................................... 5
4. Installation ................................................................................................................... 6
4.1. Pre-installation .................................................................................................................................. 6
4.2. Actuator Mounting ........................................................................................................................... 6
4.3. Limit Switch Setting ......................................................................................................................... 7
4.4. Setting Potentiometer (Replacement and Setting) .................................................................... 8
4.5. Current Position Transmitter – CPT (Optional) ........................................................................... 8
4.6. Proportional Control Unit ............................................................................................................. 10
4.7. AC/DC Multi-Board ......................................................................................................................... 16
5. Operation ................................................................................................................... 16
5.1. Electrical Connections and Preliminary Test.............................................................................. 16
5.2. Wiring Diagrams for Standard Models ...................................................................................... 18
5.2.1. HQ-006 On/Off type ......................................................................................................... 18
5.2.2. HQ-006 PCU type .............................................................................................................. 18
6. Maintenance .............................................................................................................. 19
6.1. Maintenance .................................................................................................................................... 19
6.2. Tools .................................................................................................................................................. 19
7. Trouble Shooting ....................................................................................................... 19
7.1. The actuator does not respond ................................................................................................... 20
7.2. The actuator is supplied with power but does not operate .................................................. 20
7.3. Actuator runs erratically ................................................................................................................ 20
7.4. Optional Equipment(s) ................................................................................................................... 20
8. Dimensions ................................................................................................................ 21

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 3 / 22 Valve Automation Leader, HKC
1. Introduction
1.1. Purpose
The purpose of this manual is to introduce and explain the installation, operation and maintenance of
HQ-006 electric actuators.
1.2. Safety Notices
Safety notices are in this manual as outline precautions. The user must take to reduce the risk of personal
injury and damage to the equipment. The user(s) must read these instructions before the installation,
operation or maintenance of HQ-006 electric actuators.
DANGER: Refers to personal safety and alerts the user to danger or harm.
The hazard or unsafe practice will result in severe injury or death.
WARNING: Refers to personal safety. Alerts the user to potential danger.
Failure to follow warning notices could result in personal injury or death.
CAUTION: Directs the user’s attention to general precautions that, if not followed, could
result in personal injury and/or equipment damage .
Notes: Highlighted information is critical to the user’s understanding of the actuator’s
installation and operation.
2. Product Identification
2.1. Product Identification
The actuator name plate is located on the opposite side of the conduit entry. The name plate contains
the following:
2.1.1. Marking
① General (Sticker) ② Ex d (for IECEx/ATEX: Stainless Steel)
③ Ex d (for KCs: Stainless Steel)
Note:
Name of manufacturer and country shall not be printed based on OEM.
2.1.2. [Applied standard
① IEC60079-0:2011, EN60079-0:2012
② IEC60079-1:2014-06, EN60079-1:2014
③ 고용노동부고시 제2013-54호, 방호장치 의무안전인증 고시
2.1.3. Certification
① IECEx: EPS 15.0075X, Ex db IIB T4 Gb
② ATEX: EPS 15 ATEX 1 127 X, II 2G Ex db IIB T4 Gb
③ KCs, : 16-AV2BO-0354 Ex d IIB T4
④ [CCC : 2021 3123 0700 0204 Ex d IIB T4 Gb ----- 21 r1]
2.2. Initial Inspection
Upon on the receipt of the actuator, the user should inspect the condition of the product and ensure that
product specification stated in the name plate matches with the order sheet.
 Remove the packing wrap or wooden box carefully. Inspect the product for any physical damage that

HQ logo(trade mark)
Model
Electrical power supply
Torque
Operating time (seconds)
Type : IECEx/ATEX/KCs/CCC Ex db IIB T4
Rated current
Option

Serial No.

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 4 / 22 Valve Automation Leader, HKC
may have occurred during shipment.
 Check the product specification with product ordered. If a wrong product has been shipped,
immediately report to our coordinator.
2.3. Storage
Actuators must be stored in a clean, cool and dray area. The unit should be stored with the cover installed and
the conduit openings sealed. Storage must be off the floor, covered with a sealed dust protector. When
actuators are to be stored outdoor, they must be stored off the ground, high enough to prevent from being
immersed in water or buried in snow.
3. General Information and Features
3.1. General Information
HKC HQ-006 electric actuators are designed to provide reliable and efficient operation of 90 degree quarter
turn valves, such as damper valves, etc.
3.1.1. Performance
Type
Max.
output
Torque
Operating
time(sec.)
60/50 Hz
Duty Cycle
IEC34-1
Mounting Size
Power
1 Phase
Rated Current (A) 60/50 Hz
1 Phase Weight
Kgf.m 90° S4 (%) ISO 5210 AC or DC 110V 220V 24V kg
HQ-006 6 12/14 50 F03, F05, F07 110V, 220V ac, 24V dc 0.4 / 0.4 0.2 / 0.2 1.7 3
3.1.2. Standard Technical Data
Enclosure Rated
Weatherproof IP67
Enclosure
High grade aluminum alloy,
Anti
-
corrosion coated
Power Supply
110 / 2
20
V
ac
1
p
h 60/5
0
Hz
,
24 V
dc
Duty Type
S4
4
0
% / S2 30min (IEC 60034)
Motor
AC reversible motor
Limit Switches
2 x open/close SPDT, 250
V
ac
10
A rating
Auxiliary Limit Switches
2 x open/close SPDT, 250
V
ac
10
A rating
Torque Switches
N/A
Indicator
Continuous position indicator
Manual Override
Manual
handle
Space Heater
2
W
Conduit Entries
Standard:
2
x P
G13.5
, Option:2 x NPT1/2
”
, PT1/2
”
, PF1/2
”
Flame proof: 2 x NPT3/4”, M20, M25
Lubrication
Grease moly EP
Ambient Temperature
-
20
℃
~ +
6
0
℃
External Coating
Dry powder
polyester
3.1.3. Optional Technical Data (Optional)
EXD
Flame proof enclosure (Ex d IIB T4)
WTA
Wat
ertight Enclosure (IP68 10m / 24
hr)
PIU
Potentiometer U
nit (0~1KΩ)
PCU
Proportional Control U
nit (
input, output
0~10
V
DC,
4~20mA DC)
CPT
Current Position T
ransmitter
(output 4~20mA DC)
3.1.4. Duty Cycle 1)
Duty cycle rated IEC60034 – S4 40% / S2 30 min
Exceeding the actuator’s rated duty cycle may cause thermal overload.
Note:
1) Type of duty according to VDE 0530 / IEC 60034-1
Short – time duty S2 Intermittent duty S4
The operation time at a constant load is
short, so that thermal equilibrium is not
reached. The pause is long enough for the
machine to cool down to ambient
temperature. Example, the duration of the
short –time operation is limited to 15min.
The duty is a sequence of identical cycles
which consist of starting time, operation time
with constant load and rest period. The rest
period allows the machine to cool down so
that thermal equilibrium is not reached.
Example, the relative on-time at S4-25% or S4-
50% is limited to 25% and 50% respectively.

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 5 / 22 Valve Automation Leader, HKC
3.1.5. Heater
Condensation in the actuator is possible due to wide fluctuation of the ambient temperature. The heater
integrated in the control unit prevents this in general.
3.1.6. Manual Override
HQ-006 actuators are provided with a manual system. The standard HQ-006 actuators come with a manual
override nob. This nob is located on the bottom of the unit and can be easily operated with a 5M wrench.
Turn the hand wheel until the valve reaches the required position (turn clockwise to fully open and counter-
clockwise to fully close).
3.1.7. Lubrication
HQ-006 electric actuator is a totally enclosed unit with permanent lubricated gear train (Moly EP Grease).
Once installed, further lubrication should not be required. However, periodic preventative maintenance will
extend the operating life of the actuator.
3.2. External Parts for Standard Models
3.3. Internal Parts for Standard Models
External Parts
1 Top Cover
2
Body
3
Cable Entry (PG 13.5) x 2
4 Drive Shaft (star 14mm)
5
Mounting
Base (F03, F05, F07)
6 Hand Wheel
7
Name Plate
8
Cover Bolt
9
Indicator
Internal Parts
1 Motor
2 Indicator
3 Open Limit Switch
4 Close Limit Switch
5 Additional Open Limit Switch
6 Additional Close Limit Switch
7 Potentiometer Unit
8 Terminal
9 Heater
10 Capacitor
Close
Open
Close
Open

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 6 / 22 Valve Automation Leader, HKC
4. Installation
4.1. Pre-installation
Verify the actuator’s nameplate to ensure correct model number, torque output, operating speed, voltage and
enclosure type before installation or use.
It is important to verify that the torque output of the actuator is appropriate for the torque requirements of the
valve and that the duty cycle of the actuator is appropriate for the intended application.
Model
HQ
–
006
3)
Type of
protection
IECEx: Ex d
b
IIB T4
,
ATEX
:
II 2G Ex d
b
IIB T4 Gb
, KCs
& CCC
: Ex d IIB T4
Ambient Temperature
-
20 ℃ ~ +60 ℃
If remained openings on the enclosure after installation for use in potentially explosive
atmosphere, the hole shall be blanked with a Ex d IIB or Ex d IIC certified blanking element.
Danger: Installation, commissioning, maintenance, repairs and modification work must
only be performed by qualified personnel with extensive knowledge on how to work on
explosion-proof electrical equipment.
Warning:
Read this installation, operation and maintenance manual carefully and completely before
attempting to install, operate, or troubleshoot the HKC actuator.
Notes:
3) Further information can be found from the HQ-series electric actuator catalogue
Refer to the CI.3 in this manual
4.2. Actuator Mounting
Note:
Prior to mounting, the part-turn actuator must be checked for any damage
Damaged parts must be replaced by original spare parts
Mounting is most easily done with the valve shaft pointing vertically upward. But mounting is also possible
in any other position; the actuator may be mounted in any position.
The HQ-006 series actuators are supplied with Union joints & nuts; the Union joints are removable for the
ease of machining.
CAUTION:
Do not attempt to work on your HKC actuator without first shutting off the incoming
power.
4.2.1. Actuator Mounting Base Details
Note:
Make sure both the actuator and valve are fully closed.
Direct Mounting (ISO Standard)
Actuator:
Fully Closed
Valve:
Fully Closed
Bracket Mounting

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 7 / 22 Valve Automation Leader, HKC
DANGER: HAZARDOUS VOLTAGE! Make sure all incoming power is disconnected before
performing the mounting.
4.3. Limit Switch Setting
4.3.1. Manually rotate the hand wheel of the actuator to fully closed position
4.3.2. Using a hex wrench, loosen the set screw in the CLOSE limit switch cam
4.3.3. Rotate the CLOSE cam towards CW limit switch lever until the switch ‘clicks’ (see Figure 1 below)
4.3.4. Tighten the set screw with the hex wrench
4.3.5. Manually rotate the hand wheel of the actuator to opened position
4.3.6. Using the hex wrench, loosen the set screw in the OPEN limit switch cam
4.3.7. Rotate the OPEN cam towards CCW limit switch lever until the switch ‘clicks’ (see Figure 2 below)
4.3.8. Tighten the set screw with the hex wrench
DANGER: HAZARDOUS VOLTAGE! Make sure all incoming power is disconnected before
performing the mounting.
Actuator Mounting Base: F03/F05 and F07
Star Adapter 14mm→11mm
11mm→9mm
Square Adapter 14mm→11mm
11mm→9mm
Figure 1: Close C
a
m Setting
Close Limit Switch
Close Limit Switch Cam (Clockwise)
2mm Hexagon Socket Screw Key
F03, F05, F07
Figure 2: Open C
a
m Setting
Open Limit Switch
Open Limit Switch Cam
(Counterclockwise)
Auxiliary Open Limit Switch
Auxiliary Close Limit Switch

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 8 / 22 Valve Automation Leader, HKC
Anti-vibration type General use
4.4. Setting Potentiometer (Replacement and Setting)
The potentiometer has been calibrated at factory. However, if re-calibration is required, proceed as follows:
4.4.1. Manually rotate the hand wheel of the actuator to fully closed position.
4.4.2. While measuring the resistance between P1 (orange) and P2 (grey), gently rotate the Potentiometer
Gear until it reaches between 80 - 120 Ω (100 Ω preferred).
4.4.3. Engage the Potentiometer Gear into the Point Shaft Gear and use an L-wrench to tighten the screw.
4.5. Current Position Transmitter – CPT (Optional)
The potentiometer is used for the actuator signal feedback. It reads a resistance value corresponds to the
current position of the actuator and transfers to CPT card. The CPT indicates the current position of the
actuator throughout the stroke by a 4 – 20mA output signal.
4.5.1. Standard Features
Model
CPT
Power
220(110)V
ac
, 50/60Hz, 2VA Max
Output Signal
4~20mA
dc
Output Impedance
750Ω Max
Resolution
Min 1/1000
Position Conversion Accuracy
±
0.5 ~
±
1.5%
Ambient Temperature
-
20
℃
to +
6
0
℃
Ambient Humidity
90% RH Max (
at
Non
-
condensing
condition
)
Insulation Resistance
Above 500V
dc
30MΩ
Vibration
10g, 0~34Hz
4.5.2.
4.5.3. Calibration of Zero and Span - CPT
The settings of Zero and Span have been
calibrated at the factory. However, if re-
calibration is required, proceed as follows:
① Apply power (or use the manual
override) to drive the actuator to its
fully closed position (clockwise
rotation).
② When the actuator is in the fully
closed position, adjust the ZERO dial on
the CPT board until reading of 4mA is
achieved.
③ Apply power (or use the manual
override) to drive the actuator to its
fully open position (counter-clockwise
rotation).
④ When the actuator is in the fully open
position, adjust the SPAN dial on the
CPT board until a reading of 20mA is
achieved.
Potint shaft
Potentiometer gear
Point shaft
Potentiometer
JP-30B(1kΩ±0.5%)
Limit switch
[
P
3
P2
P
1
---
16Rev1]

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 9 / 22 Valve Automation Leader, HKC

HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumA-HQ006-21 Rev1 Page 10 / 22 Valve Automation Leader, HKC
4.6. Proportional Control Unit
[Never welding should be done while the power line is connected to the actuator. Electrical shock
can cause serious damage to the microprocessor of the actuator. ----- 17 Rev1]
4.6.1. [PCU EB-V1.5D for AC, Optional
Front Back
4.6.2. [PCU DC-V2.1C for DC, Optional
Front Back
4.6.3. Standard Specification
Table 1: Standard specification of the Proportional Control Unit
Model PCU EB-V1.5D (for AC) PCU DC-V2.1C (for DC)
Indicated on the board PCU_EB_V1.5D-CONTROL HKC-PCU_DC-MAIN-V2.1C
Special function Applied Electronic Breaking system
(EB) for high resolution control. NA
Power
110V/220V ac ±10%, 50/60Hz, 4VA max
24V dc ±10%, 7A max
Input signal (set point) 4~20mA dc, 0~20mA dc, 1~5V dc , 0~5V dc , 2~10V dc, 0~10V dc
Input impedance 100 kΩ and over
Output signal (feedback)
4~20mA dc, 0~20mA dc, 1~5V dc , 0~5V dc , 2~10V dc, 0~10V dc
Output impedance 100 Ω and less
Position resistance 100~10 kΩ
Dead time
0.2~7.5 sec (It can be set in 16 step)
•
Step 0 : 0.2 sec
•
Step 1~4 : 0.25~1sec (0.25sec/step)
•
Step 5~15 : 2.5~7.5sec (0.5sec/step)