Hoist Fitness RS-1203 User manual

[phone]
[phone]
[phone]
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
CATALOG NUMBER
OWNER'S MANUAL
Fax
Customer Service
0306 - 005
RS-1203
SEATED MID-ROW

02
04
11
13
14
15
18
19
21
23
25
27
28
29
30
OWNER'S MANUAL
PAGE 01 RS-1203 ASSEMBLY
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
GENERAL MAINTENANCE INFORMATION........................
MAINTENANCE SCHEDULE.................................................
WEIGHT TRAINING TIPS.......................................................
WEIGHT RATIOS....................................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
CONTENTS

OWNER'S MANUAL
PAGE 02
RS-1203 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS

***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
OWNER'S MANUAL
PAGE 03 RS-1203 ASSEMBLY

OWNER'S MANUAL
PAGE 04
RS-1203 ASSEMBLY
FRAME ASSEMBLY
ALTERNATE POSITION
THE ROC-IT WEIGHT CAGE IS DESIGNED TO BE INSTALLED ON EITHER THE
LEFT OR RIGHT SIDE OF THE RS-1203 IN ORDER TO ACCOMADATE THE USER.
ALTERNATE WEIGHT CAGE POSITION

14
28 37 25
37
36
36
37
10
36
37
53
36
37
13
8
37 32
36
37
26
457
37
33
17
37 32
31
39
39
35
ENSURE THE USE
OF WEIGHT STACK #2
NOTES:
- HAND TIGHTEN HARDWARE.
FRAME ASSEMBLY
*ASSEMBLE WEIGHT CAGE FIRST*
OWNER'S MANUAL
PAGE 05 RS-1203 ASSEMBLY
13
145 7/16" 3695

FRAME ASSEMBLY
NOTES:
- WRENCH TIGHTEN HARDWARE.
- LOOSEN NUTS (36) ENOUGH FOR
REAR (1), FRONT (5), AND MID (12)
LINK ASSEMBLIES TO PIVOT FREELY.
- SOME PARTS REMOVED FOR CLARITY.
OWNER'S MANUAL
RS-1203 ASSEMBLY PAGE 06
36
36
37
37
34
34
37
20
37
36
4
5
20
19
21
20
1
34
37
12
37
61
21
56
61

5
22
420
37
36
3
37
34
FRAME ASSEMBLY
NOTES:
- WRENCH TIGHTEN HARDWARE.
- LOOSEN NUTS (36) ENOUGH FOR
PULL ARM (3) AND FRONT LINK (5)
ASSEMBLIES TO PIVOT FREELY.
- SOME PARTS REMOVED FOR CLARITY.
OWNER'S MANUAL
PAGE 07 RS-1203 ASSEMBLY

FRAME ASSEMBLY NOTES:
- WRENCH TIGHTEN HARDWARE.
- LOOSEN NUTS (36) ENOUGH FOR
USER SUPPORT FRAME ASSEMBLY (6)
TO PIVOT FREELY.
- SOME PARTS REMOVED FOR CLARITY.
OWNER'S MANUAL
RS-1203 ASSEMBLY PAGE 08
6
20
36
37
34
1
12
37
34
37
37
36
20
55

NOTES:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL HARDWARE FROM
PREVIOUS STEPS.
- SOME PARTS MAY HAVE BEEN REMOVED
FOR CLARITY.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
FRAME ASSEMBLY
OWNER'S MANUAL
PAGE 09 RS-1203 ASSEMBLY
WARNING -
CABLE BOLT MUST
BE THREADED A
MINIMUM OF 3/8" WITH
JAM NUT TIGHTENED
SECURELY TO
ENSURE PROPER
CONNECTION.
LOOSEN JAM NUT AND THREAD
BOLT IN/OUT TO GIVE THE CABLE
PROPER TENSION. RE-TIGHTEN
JAM NUT.
FINE TUNING:
39
35
39
35
39
31
39
30
13
4
14
JAM NUT

39
27
2*
39
27 23
9
36 18
40
20
7
45
39
41
27
40
54
36
37
37
34
11
3
35
39
16
38
29 8
27
41
39
24
6
FRAME ASSEMBLY
NOTES:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
- SOME PARTS NOT SHOWN FOR CLARITY.
- RETURN TO WEIGHT CAGE MANUAL
TO COMPLETE ASSEMBLY.
*
OWNER'S MANUAL
RS-1203 ASSEMBLY PAGE 10

PRE-ASSEMBLY
OWNER'S MANUAL
PAGE 11 RS-1203 ASSEMBLY
3
4
5
43
7
42
44
15
15
43
43
43
43
15
15
43
6
43
58
19
60

***THIS PAGE WAS INTENTIONALLY LEFT BLANK.***
OWNER'S MANUAL
RS-1203 ASSEMBLY PAGE 12

OWNER'S MANUAL
PAGE 13 RS-1203 ASSEMBLY
DECAL PLACEMENT
*
NOTES:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
- LOWER EDGE OF DECAL, LOCATED
37.5" FROM FLOOR, SO THAT UPPER
EDGE OF DECAL ALIGNS WITH
LOWER EDGE OF PLASTIC CAP.
51
49
50
47
48
*
BOTH
SIDES
#1
MAX
59
52

021-0013305
021-0003422
021-0003114
021-0003093
021-0003410021-0003420
SERIAL # DECAL
OWNER'S MANUAL
PAGE 14RS-1203 ASSEMBLY
DECAL REFERENCE

ITEM NO. PART NUMBER DESCRIPTION QTY.
1 026-01X2396 REAR LINK ASSEMBLY 1
2 026-01X2402 FOOT PLATE ASSEMBLY 2
3 026-01X2457 PULL ARM ASSEMBLY 1
4 026-01X2464 BASE FRAME ASSEMBLY 1
5 026-01X2465 FRONT LINK ASSEMBLY 1
6 026-01X2466 USER SUPPORT FRAME ASSEMBLY 1
7 026-01X2469 GRIP ASSEMBLY 2
8 026-01X2581 CROSS MEMBER ASSEMBLY 1
9 026-01X2588 HAND GRIP 2
10 026-01X2604 CROSS BAR ASSEMBLY 1
11 026-01X2605 HANDLE BAR ASSEMBLY 1
12 026-01X2606 MID LINK ASSEMBLY 1
13 010-01C0353 CABLE ASSEMBLY ROC-IT 203 - 145 7/16" LG. 1
14 018-0001003 4.50" CABLE PULLEY 3
15 019-0001001 PLUG BUMPER 5
16 022-01PD2056 SEAT PAD ASSEMBLY 1
17 026-01F0256 BACKING PLATE 1
18 026-01M1097 BEARING TRIM CAP 2
19 026-01M1103 THREADED CABLE ANCHOR 1
20 026-01M0660 SHAFT 1.00" X 4.69" LG. 7
21 026-01M0760 HEAVY FLANGED SPACER .391" I.D. X .50" LG. 2
22 026-01M0920 SHAFT 1.38" X 4.69" LG. 1
23 026-01M1041 SHAFT .750" X 5.85" LG 2
24 026-01P2650 CABLE SHIELD 1
25 026-01P2653 'H' PLATE 1
26 026-01PL2122 OVAL-SHAPED RUBBER FOOT 2
27 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 10
28 011-0101047 1/2"-13UNC X 1.50" BHCS (WZ) 2
29 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 4
30 011-0407020 3/8"-16UNC X 1.75" HHB (WZ) 1
31 011-0107032 3/8"-16UNC X 2.50" HHB (WZ) 2
32 011-0107034 1/2"-13UNC X 3.25" HHB (WZ) 4
33 011-0101070 1/2"-13UNC X 4.00" HHB (WZ) 2
34 011-0107036 1/2"-13UNC X 5.75" HHB (WZ) 8
35 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 7
36 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 18
37 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 32
38 013-0302008 5/16" SAE FLAT WASHER (WZ) 4
39 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 20
40 014-0024004 3/4" I.D. THRUST WASHER 4
PART LIST
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
OWNER'S MANUAL
PAGE 15 RS-1203 ASSEMBLY

ITEM NO. PART NUMBER DESCRIPTION QTY.
41 013-0102022 3/8" INTERNAL LOCK WASHER 6
42 014-0005001 BEARING: (SMALL) Ø1.37" O.D. X Ø.75" I.D. X .39" LG 2
43 014-0009007 BEARING: FLANGED Ø2.00" O.D. X Ø1.00" I.D. 14
44 014-0012010 BEARING: FLANGED BEARING Ø2.50" O.D. X Ø1.39" I.D. 2
45 014-0012002 THRUST BEARING 3/4" I.D. 2
46 014-0014002 3/8-16 FLUSH MOUNT INSERT 4
47 021-0013305 PLACARD ROC-IT-203 MID ROW 1
48 021-0003410 DECAL ROC-IT WEIGHT RATIO MID ROW (CIRCUIT) 1
49 021-0003114 DECAL PINCH POINT 1.63" X 3.25" (HORIZONTAL) 2
50 021-0003093 DECAL MOVING PARTS 1.20" X 2.38" (HOR) 1
51 021-0003420 DECAL ROC-IT MID ROW HAND MOVEMENT 1
52 021-0003422 DECAL ROC-IT WEIGHT STACK (1-12) 1
53 ROC-IT WEIGHT CAGE ROC-IT WEIGHT CAGE 1
54 013-0903008 .755" I.D. WAVE WASHER 2
55 026-01PL2179 PLASTIC SCUFF GUARD 6.85" LG. 2
56 026-01M1137 CABLE ANCHOR SHAFT Ø.38"O.D. X 3.06" LG. 1
57 026-01F0267 FLANGE 1
58 014-0101020 BUSHING: OILITE FLANGED Ø.63" O.D. X Ø.38" I.D. X .50" LG. 2
59 SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 1
60 026-01PL2200 PINETREE PLUG 1
61 012-0102006 5/16"-18UNC THICK NYLOCK NUT (WZ) 2
PARTS LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
OWNER'S MANUAL
RS-1203 ASSEMBLY PAGE 16

***THIS PAGE WAS INTENTIONALLY LEFT BLANK.***
PAGE 17
OWNER'S MANUAL
RS-1203 ASSEMBLY

ABBREVIATIONS
BZ = Black Zinc
WZ = White Zinc
HHB = Hex Head Bolt
FHCS = Flat Head Cap Screw
BHCS = Button Head Cap Screw
SHCS = Socket Head Cap Screw
SHSS = Socket Head Shoulder Screw
OWNER'S MANUAL
PAGE 18RS-1203 ASSEMBLY

BOLT SIZING CHART
OWNER'S MANUAL
PAGE 19 RS-1203 ASSEMBLY
5 1/4"4 1/4"
4 3/4"
5"
5 1/2"
4"
4 1/2"
4 3/4"
5"
5 1/2"
4"
4 1/2"
5 1/4"4 1/4"
5 1/4"
5"
5 1/2"
4 1/4"
4"
4 1/2"
4"
4 3/4"
3 1/4"2 1/4"
2 3/4"1 3/4"
1 1/4"
3"
3 1/2"2 1/2"
2 3/4"
3"
3 1/2"2 1/2"
3 1/4"2 1/4"
1 1/2"
1 3/4"
1"
1 1/2"
1"
1 1/4"
2"
2"
5/16" HHB
0"
0"
3/8" HHB
3 1/4"
3"
3 1/2"
2 1/4"
2 1/2"
3 1/4"2 1/4"
2 3/4"
1 1/2"
1"
1 1/4"
1 3/4"
1 1/4"
2"
3 1/2"2 1/2"
3"
1 1/2"
1" 2"
0"
1/2" HHB
0"
1/2" SHSS
2 3/4"1 3/4" 3 3/4"
3 3/4"
3 3/4"
3 3/4"