Honeywell ASPIRE-200 Operating instructions

Honeywell International Inc.
400 Maple Grove Road
Ottawa, Ontario, K2V 1B8
Canada
CAGE: 38473
Telephone: [phone] (Toll Free U.S.A./Canada)
Telephone: [phone] (International Direct)
Website: www.myaerospace.com
Page T-1
Publication Number MN-0000042, Revision F 6 May 2011
Revised 28 Feb 2018
© Honeywell International Inc. Do not copy without express permission of Honeywell.
23-15-45
Legal Notice
Export Control
These items are controlled by the U.S. government and authorized for export only to the country of ultimate
destination for use by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or
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ECCN: 7E994.
ASPIRE-200
System Description, Installation, and Maintenance Manual
Thisguideprovidesproceduresforinstallation,configuration,andoperationoftheequipmentlistedbelow.
Model Part Number
Low Gain Antenna System 1541-K-1015-01
AMT-3500 Intermediate Gain Antenna System 1541-K-1007-01
AMT-700 High Gain Antenna System 1541-K-1006-01
AMT-3800 High Gain Antenna System 1541-K-1006-02
AMT-1800 Intermediate Gain Antenna System 1541-K-1007-42
AMT-1800 Intermediate Gain Antenna System with CCU-200 1541-K-1007-02
AMT-1800 Intermediate Gain Antenna System with CNX-250 1541-K-1007-32
AMT-3500 Intermediate Gain Antenna System with CNX-200 1541-K-1007-11
AMT-1800 Intermediate Gain Antenna System with CNX-200 1541-K-1007-12

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
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© Honeywell International Inc. Do not copy without express permission of Honeywell.
Model Part Number
AMT-1800 Intermediate Gain Antenna with CNX-900 1541-K-1007-52
AMT-700 High Gain Antenna with CNX-200 1541-K-1006-11
AMT-700 High Gain Antenna with CNX-250 1541-K-1006-31
AMT-700 High Gain Antenna with CNX-900 1541-K-1006-51
AMT-3800 High Gain Antenna with CNX-200 1541-K-1006-12
AMT-3800 High Gain Antenna with CNX-250 1541-K-1006-32
AMT-3800 High Gain Antenna with CNX-900 1541-K-1006-52

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
Aspire-200
© Honeywell International Inc. Do not copy without express permission of Honeywell.
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
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© Honeywell International Inc. Do not copy without express permission of Honeywell.
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
Aspire-200
© Honeywell International Inc. Do not copy without express permission of Honeywell.
Copyright - Notice
Copyright 2011, 2018 Honeywell International Inc. All rights reserved.
Honeywell is a registered trademark of Honeywell International Inc.
All other marks are owned by their respective companies.
Aspire-200, System Description, Installation, and Maintenance Manual
Document Number: MN-0000042, Revision F
28 Feb 2018
Windows® is a registered trademark of Microsoft Corporation in the United States and other countries. Other product, brand,
service, and company names herein are the trademarks of their respective owners.
Our products are under continuous research and development. Any information may therefore be changed without prior
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assumes no liability resulting from any errors or omissions in this document, or from the use of the information contained
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Honeywell International Inc.
400 Maple Grove Road, Ottawa, Ontario, K2V 1B8, CANADA
Reception: [phone]
Product Support: 1-800-601-3099 (U.S.) or 1-602-365-3099 (International) Option 5 and 5
(On-call support is available outside regular business hours EST)
E-mail: AeroT[email protected]
Revision Table
Revision ECR Description
A N/A First release.
B 01120 Format to EMS Aviation standard, add LGA install info, Windows 7 setup for
SBB.
C Apply Aspire-200 branding. Add content for CNX, remote lamp panel,
airworthiness, new NAV labels..Update AMT-700 outline drawing to rev D.
D Changed publication number from 23-15-30 to 23-15-45. Updated outline
drawings and Firmware versions.
EAdded AMT-1800 intermediate gain antenna system to title page. Updated
data to include AMT-1800 intermediate gain antenna system. Added IPLD
Helo Vibe Description. Updated graphics as necessary.
FAdded new models to title page. Added descriptions and figures for new
models.

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
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RECORD OF REVISIONS
When revisions are received, insert revised pages, record the date, and initial.
Revision
Number Issue Date Date Inserted Inserted by (initial) Revision Number Issue Date Date Inserted Insertedby (initial)

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SERVICE BULLETIN LIST
Service
Bulletin
Number Subject Mod
Dot Implementation Manual
Rev. Manual Rev. Date
SB-90404733 Aspire 200 HDU Flammability
Hardware Upgrade 6 A 4 Nov 2015
D2013110000
46 Correction of Part Numbers for
Antenna Installation Kits in the
Aspire-200 System Description,
Installation, and Maintenance
Manual
0 27 Dec 2013
D2014100000
26 Aspire-200 High Speed Data Unit
(HDU), PN 1541-A-3000-01 - Loss
of Navigational Data Disabling
SwiftBroadband Channel
0 20 Oct 2014

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LIST OF EFFECTIVE PAGES
*An asterisk indicates pages changed, added, or deleted by the current revision.
Findicates a right foldout page with a blank back.
Section Page Date
All All 28 Feb 2018

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© Honeywell International Inc. Do not copy without express permission of Honeywell.
TABLE OF CONTENTS
ABOUT THIS MANUAL
1. Scope......................................................................................................................1-1
2. Part Numbers........................................................................................................ 1-1
3. Organization.......................................................................................................... 1-2
4. Precautions........................................................................................................... 1-3
INTRODUCTION
1. About the Aspire System..................................................................................... 2-1
A. System Description ..........................................................................................................2-2
B. Introduction to the Cabin Network ....................................................................................2-6
C. Aspire-200 Features .........................................................................................................2-7
D. Aspire-200 User Interfaces ..............................................................................................2-7
E. eNfusion® CCU Interfaces ...............................................................................................2-7
F. eNfusion® CNX-200 Interfaces .........................................................................................2-8
G. eNfusion® CNX-250 Interfaces.........................................................................................2-8
H.CNX-900 Interfaces............................................................................................................2-8
I. Aspire-200 Connections to Aircraft ....................................................................................2-9
(1) Power ...........................................................................................................................2-9
(2) ARINC 429 ...................................................................................................................2-9
2. About the Inmarsat Network...............................................................................2-11
3. About Inmarsat Services ....................................................................................2-12
4. SwiftBroadband Service Classes.......................................................................2-12
5. Available Inmarsat Services...............................................................................2-13
6. About Installation and Registration...................................................................2-13
EQUIPMENT DRAWINGS
1. HDU-200..................................................................................................................3-1
2. HDU Rear Connector.............................................................................................3-3
3. IPLD .......................................................................................................................3-5
4. SCM ........................................................................................................................3-7
5. Omni Blade Antenna .............................................................................................3-9

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6. AMT-1800 IGA......................................................................................................3-11
7. AMT-3500 IGA......................................................................................................3-13
8. AMT-3800 HGA ...................................................................................................3-15
9. AMT-700 HGA .....................................................................................................3-17
10. CCU-200 .............................................................................................................3-19
11. CNX-200 .............................................................................................................3-21
12. CNX-250..............................................................................................................3-23
13. CNX-900..............................................................................................................3-25
14. CNX-900 Personality Module............................................................................3-27
INSTALLATION
1. Installation Overview ...........................................................................................4-1
2. Certification and Approvals .................................................................................4-1
3. Mechanical Installation.........................................................................................4-2
A. HDU ..................................................................................................................................4-2
B. IPLD .................................................................................................................................4-2
C. SCM .................................................................................................................................4-3
D. CCU-200 ..........................................................................................................................4-3
(1) Physical Placement .....................................................................................................4-4
(2) Environmental Requirements ......................................................................................4-4
E. CNX-200 ...........................................................................................................................4-4
(1) Cooling Requirements .................................................................................................4-4
(2) Clearance and Accessibility Requirements .................................................................4-4
(3) Mounting Requirements ..............................................................................................4-4
(4) Installation Notes .........................................................................................................4-5
F. CNX-250............................................................................................................................4-6
(1) Cooling Requirements .................................................................................................4-6
(2) Clearance and Accessibility Requirements .................................................................4-6
(3) Mounting Requirements ..............................................................................................4-6
(4) Installation Notes .........................................................................................................4-6
G. CNX-900............................................................................................................................4-6
(1) Selecting a Location for the CNX-900 Router with Personality Module .......................4-6
(2) Cooling Requirements .................................................................................................4-6
(3) Clearance and Accessibility Requirements .................................................................4-7
(4) Installation Notes .........................................................................................................4-7
H. Blade Antenna ..................................................................................................................4-7

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(1) Selecting a Location for the Blade Antenna ................................................................4-7
(2) Installing the Blade Antenna ........................................................................................4-8
I. AMT-1800 IGA ...................................................................................................................4-8
(1) Antenna to Aircraft Fuselage........................................................................................4-8
(2) Antenna to Aircraft Attach Fastener Locations...........................................................4-10
(3) Selecting a Location for the AMT-1800 IGA...............................................................4-10
(4) Aligning the AMT-1800 IGA........................................................................................4-10
(5) Installing the Antenna Interface Adapter ....................................................................4-11
J. AMT-3500 IGA ................................................................................................................4-11
(1) Designing an Antenna Interface Adapter ...................................................................4-11
(2) Selecting a Location for the AMT-3500 IGA ..............................................................4-11
(3) Aligning the AMT-3500 IGA .......................................................................................4-11
(4) Installing the Antenna Interface Adapter ...................................................................4-12
(5) Installing the AMT-3500 IGA ......................................................................................4-12
K. AMT-3800 HGA...............................................................................................................4-13
(1) Designing an Antenna Interface Adapter ...................................................................4-13
(2) Selecting a Location for the AMT-3800 HGA .............................................................4-13
(3) Aligning the AMT-3800 HGA .....................................................................................4-14
(4) Installing the Antenna Interface Adapter ...................................................................4-14
(5) Installing the AMT-3800 HGA.....................................................................................4-14
L. AMT-700 HGA ................................................................................................................4-15
(1) Physical Placement ...................................................................................................4-15
(2) Aligning the AMT-700 HGA .......................................................................................4-15
(3) Installing the AMT-700 HGA ......................................................................................4-15
4. Electrical Installation ...................................................................................................4-16
A. Remote Lamp Driver Circuit Requirements ....................................................................4-16
5. MP-10C—FailCabling Requirements .......................................................................4-17
SYSTEM SETUP
1. Setting up Operational Parameters ....................................................................5-1
A. Connecting to the Aspire-200 Maintenance Port ..............................................................5-1
B. Configuring Cable Loss ....................................................................................................5-1
C. Configuring LES (Land Earth Station) IDs ........................................................................5-2
D. Configuring the APN ........................................................................................................5-4
E. Configuring NAV ...............................................................................................................5-5
F. Entering the Antenna Alignment Parameters: ROLL, PITCH, ROTATION ........................5-7
2. Configuring Dialers ..............................................................................................5-9

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A. Configuring a SwiftBroadband Dialer (Windows XP) .......................................................5-9
B. Configuring a SwiftBroadband Dialer (Windows 7) ........................................................5-15
TROUBLESHOOTING
1. Basic Equipment Checks ....................................................................................6-1
A. Checking the FWD ID .......................................................................................................6-1
B. Checking the APN ............................................................................................................6-3
2. Checking System Reports ...................................................................................6-3
A. Viewing System Reports ..................................................................................................6-3
B. System Status Reports .....................................................................................................6-4
C. System Config Strapping Report ......................................................................................6-5
D. Antenna Reports ..............................................................................................................6-6
E. Channel Card THA Codes Report ....................................................................................6-7
3. Equipment Logs ...................................................................................................6-7
4. Instructions for Continued Airworthiness .........................................................6-9
APPENDIX A: SPECIFICATIONS .............................................................................................A-1
1. HDU Inmarsat Terminal ................................................................................................A-1
2. Integrated Power and Low-noise Amplifier and Diplexer (IPLD) .......................A-2
3. External Satcom Configuration Module ...................................................................A-3
4. Blade Antenna ................................................................................................................A-4
5. AMT-3500 Intermediate Gain Antenna ......................................................................A-5
6. AMT-1800 High Gain Antenna..............................................................................A-6
7. AMT-3800 High Gain Antenna .....................................................................................A-8
8. AMT-700 High Gain Antenna .......................................................................................A-9
9. CNX-200Series 2 Network Accelerator ...................................................................A-10
10. CCU-200 .......................................................................................................................A-11
11. CNX-250..............................................................................................................A-12
12. CNX-900..............................................................................................................A-14
APPENDIX B: GLOSSARY .......................................................................................................B-1
1. Abbreviations ..................................................................................................................B-1

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LIST OF TABLES
Table 2-1 HDU-200, IPLD, and SCM Specifications.................................................................. 2-2
Table 2-2 Specification Overview of ASPIRE-200 Components................................................ 2-3
Table 2-3 ARINC 429 IRS Navigational Requirements............................................................ 2-10
Table 2-4 GNSS Navigational Data.......................................................................................... 2-10
Table 2-5 Hybrid Inertial/GNSS Navigational Data .................................................................. 2-10
Table 2-6 FMS Navigational Data............................................................................................ 2-11
Table 2-7 AHRS Navigational Data.......................................................................................... 2-11
Table 2-8 System Configurations and Available Services........................................................ 2-13
Table 4-1 Carlisle Kits................................................................................................................ 4-2
Table 4-2 IPLD Connectors........................................................................................................ 4-3
Table 4-3 Cable Shielding and Termination Specifications...................................................... 4-17
Table 6-1 VT100 Scenario Report Content................................................................................ 6-4

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