Honeywell THALES MCS-4200 Manual

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--1
SECTION 5
ELECTRICAL INSTALLATION
1. Overview
A. General
(1) This section supplies electrical installation procedures, power distribution, and
interconnect diagrams for each component of the MCS system.
2. Equipment and Materials
A. General
(1) None.
3. Electrical Installation Procedure
A. Connector Layout and Contact Arrangement
(1) Each front panel connector of the SDU, HSU, and HPA complies with ARINC
characteristic 615, and is used to interface the LRU with an ARINC 615 portable data
loader for software uploads. Pin callouts are specified in Table 5-1. See the
MECHANICAL INSTALLATION section for specifics regarding connector part
numbers for the ARINC 615 connector for each LRU and the corresponding mating
connector.
(2) Table 5-2 lists the pin arrangements for the RJ--45 jack for the Ethernet Port 1. When
a user terminal is connected to this jack, the rear connectors are disconnected so
only the Ethernet Port 1 communications are available from this interface.
(3) The rear connectors of the SDU, HPA, RFUIA, and HSU comply with ARINC
characteristic 600 as specified in Table 5-3. The ARINC 600 connector layouts and
contact arrangement for the various connector plugs for each LRU of the MCS
system are shown in Figure 5-1 thru Figure 5-11.
(4) Table 5-4 and Table 5-5 list the contact arrangements for the top and middle inserts
for the SDU ARINC 600 connector. Table 5-6 lists the ICAO Block Strapping.

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--2
Table 5-1. ARINC 615 Connector Pin Callouts
Pin SDU Signal Name HSU Signal Name HPA Signal Name
1PDL 429 A IN PDL 429 A IN PDL TO HPA 429 A
2PDL 429 B IN PDL 429 B IN PDL TO HPA 429 B
5SHIELD GND SHIELD GND SHIELD GND
8PDL 429 A OUT PDL 429 A OUT HPA TO PDL 429 A
9PDL 429 B OUT PDL 429 B OUT HPA TO PDL 429 B
16 SHIELD GND SHIELD GND SHIELD GND
18 PDL LINK A PDL LINK A PDL LINK A
19 GND (PDL LINK B) GND (PDL LINK B) GND (PDL LINK B)
20 115 VAC HOT 115 VAC HOT 115 VAC HOT
21 CHASSIS GND CHASSIS GND CHASSIS GND
22 115 VAC GND 115 VAC GND 115 VAC GND
37 -- -- 28 V DC OUTPUT 28 V DC OUTPUT
38 -- -- 28 V DC RETURN 28 V DC RETURN
40 RS232 A RX--DLT -- -- -- --
41 RS232 A TX--DLT -- -- -- --
42 RS232 B RX--CMT RS232 TO HSU RS232 TO HPA
43 RS232 B TX--CMT RS232 TO DEBUG RS232 TO DEBUG
48 LOGIC COMMON GND LOGIC COMMON GND LOGIC COMMON GND
49 LOGIC COMMON GND LOGIC COMMON GND LOGIC COMMON GND
Table 5-2. HSU Front Panel RJ--45 Pin Arrangements
RJ--45 Connector Pin Pin Name Signal Name
1TX + RJ--45 from User (+)
2TX -- RJ--45 from User (--)
3RX + RJ--45 to User (+)
6RX -- RJ--45 to User (--)

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--3
Table 5-3. ARINC 600 Connector Requirements
LRU Connector Description
LRU Rear
Connector Part
No. Rack Mounting
Connector Part No. Outline Diagram
SDU ARINC 600 -- Size 6
MCU No. 2 Shell
•Type 02 Top Insert
•Type 02 Middle Insert
•Type 04 Bottom Insert
•Index Pin Code 04
620--600--022
(Radiall) NSXN2P201X0004 (Radiall) Figure 4-2, Figure 5-1,
Figure 5-2,
Table 5-4, and
Table 5-5
HPA
(60 W) ARINC 600 -- Size 8
MCU No. 2 Shell
•Type 08 Top Insert
•Type 05 Middle Insert
•Type 04 Bottom Insert
•Index Pin Code 08
620--600--076
(Radiall) NSXN2P221X0008
(Radiall) Figure 4-3 Figure 5-3 thru
Figure 5-6
RFUIA ARINC 600 -- Size 4
MCU No. 2 Shell
•Type 08 Top Insert
•Type 05 Middle Insert
•Type 04 Bottom Insert
•Index Pin Code 03
NSXNR221X0103
(Radiall) NSXNP221S0103 (Radiall) Figure 4--4 Figure 5-11
HSU ARINC 600-- Size 4
MCU No. 2 shell
•Type 08 Top Insert
•Type 05 Middle Insert
•Type 04 Bottom Insert
•Index Pin Code 03
620--600--075
(Radiall) NSXN2P221X0003 (Radiall) Figure 4--5 Figure 5--7 thru
Figure 5--10

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--4
Figure 5-1. SDU ARINC 600 Connector Layout

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--5
Table 5-4. Contact Arrangements for Top Insert, SDU ARINC 600 Connector
A B C D E F G H J K
1
WH--10
CABIN
VOICE
CHANNEL 1
HOOK--
SWITCH
WH--10
CABIN
VOICE
CHANNEL 2
HOOK--
SWITCH
WH10--1
STATUS
A
(RINGER)
WH10--1
STATUS
B
(RINGER)
WH10--2
STATUS
A
(RINGER)
WH10--2
STATUS
B
(RINGER)
AVIONICS
SUB--
SYSTEM
SATCOM
FAIL
WARNING
(NON MCS
FAIL)
WH--10
CABIN VOICE
CHANNEL 1
IN--USE
SATELLITE
LINK NOT
READY
WH--10
CABIN
VOICE
CHANNEL 2
IN--USE
2ANALOG
PBX
CHANNEL 1
INPUT HI
ANALOG
PBX
CHANNEL 1
INPUT LO
ANALOG
PBX
CHANNEL 1
OUTPUT HI
ANALOG
PBX
CHANNEL 1
OUTPUT LO
ANALOG
PBX
CHANNEL 2
INPUT HI
ANALOG
PBX
CHANNEL 2
INPUT LO
ANALOG
PBX
CHANNEL 2
OUTPUT HI
ANALOG PBX
CHANNEL 2
OUTPUT LO O O
3COCKPIT VOICE UN--
AVAILABLE
CABIN
VOICE UN--
AVAILABLE
PACKET
DATA UN--
AVAILABLE
PACKET
DATA LOW
SPEED ONLY
AVAILABLE
(CD2--2)
SATCOM IN--
OPERABLE
(MCS FAIL)
CEPT--E1
0V SHIELD
(GND)
CEPT--E1 to
BRIDGED
CTU
(CM--250) 1A
CEPT--E1 to
BRIDGED CTU
(CM--250) 1B
CEPT--E1 to
BRIDGED
CTU
(CM--250) 2A
CEPT--E1 to
BRIDGED
CTU
(CM--250) 2B
4RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED CEPT--E1
0V
5RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED
6RESERVED RESERVED SPARE 429
OUTPUT A SPARE 429 OUTPUT B RESERVED RESERVED RESERVED RESERVED RESERVED SPARE
7RESERVED RESERVED SPARE RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED
8RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED SPARE SPARE
9
SPARE
DISCRETE
INPUT
CONFIG
STRAP TYPE
SPARE
DISCRETE
INPUT
CONFIG
STRAP TYPE
SPARE RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED SPARE
10 AVAIL OF
429 SSR
MODE S
ADDRESS
RESERVED
FOR FMC
CONFIG
RESERVED
FOR FMC
CONFIG
CMU
BUS
SPEED CPDF
CONFIG AES ID BUS SPEED HSU #1 PRESENCE SDU
CONTROLLER
TYPE
RESERVED
FOR STRAP
OPTION
CALL LIGHT
ACTIVATOR
CONFIGU--
RATION
11 STRAP PARITY
(ODD) CCS
PRESENCE IRS CONFIG IRS CONFIG HPR/HPA/
BSU/LGA
CONFIG
HPR/HPA/
BSU/LGA
CONFIG
HPR/HPA/
BSU/LGA
CONFIG
HPR/HPA/
BSU/LGA
CONFIG
HPR/HPA/
BSU/LGA
CONFIG
HPR/HPA/
BSU/LGA
CONFIG
12 CFDS/CMC
TYPE CFDS/CMC TYPE CFDS/CMC TYPE RESERVED CONFIG SDU CONFIG SDU NUMBER CMU
NO. 1
CONFIG CMU
NO. 2 CONFIG
WSC/
MCDU/
NO. 1
CONFIG
WSC/
MCDU/
NO. 2
CONFIG
13 PRIORITY
4 CALLS MCDU/ BUS SPEED LIGHT/
CHIME
CODE
LIGHT/
CHIME
CODE
WSC/
MCDU/
NO. 3
CONFIG
SDU
CODEC 1
WIRING
SDU
CODEC 1
WIRING
SDU
CODEC 2
WIRING
SDU
CODEC 2
WIRING
COCKPIT
SIGNALING
METHOD
14 5V
POS_MON 9V POS_MON RESERVED ATE RESET-- MON_N PEIT_SEL_N RESERVED ATE RS--232
INPUT FROM
HSU
RS--232
OUTPUT TO
HSU
CEPT--E1
FROM
BRIDGED
CTU
(CM--250)1A
CEPT--E1
FROM
BRIDGED
CTU
(CM--250)1B
15 15 V
POS_MON 15 V NEG_MON GND (ATE COMMON)
CEPT--E1
FROM
BRIDGED
CTU
(CM--250) 2A
CEPT--E1
FROM
BRIDGED
CTU
(CM--250) 2B
DLT_RX
(RS232
RX--SDU)
DLT_TX
(RS232
TX--SDU)
CMT_RX
(RS232
RX--SDU)
CMT_TX
(RS232
TX--SDU) CMT_DLT_
RTN

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--6
Table 5-5. Contact Arrangements for Middle Insert, SDU ARINC 600 Connector
A B C D E F G H J K
1WH10 CABIN
NO. 1
AUDIO IN HI
WH10 CABIN
No. 1
AUDIO IN LO
WH10 CABIN
No. 1
AUDIO OUT
HI
WH10 CABIN
No. 1
AUDIO OUT
LO
DATA BUS
FROM CABIN
PACKET DATA
A
DATA BUS
FROM CABIN
PACKET
DATA B
FROM CMU
NO. 1
429
A
FROM CMU
NO. 1
429
B
TO CMU
NO. 1 AND
NO. 2
429 A
TO CMU
NO. 1 AND
NO. 2
429 B
2COCKPIT AUDIO CH 1
INPUT HI
COCKPIT
AUDIO CH 1
INPUT LO
COCKPIT
AUDIO CH 1
OUTPUT HI
COCKPIT
AUDIO CH 1
OUTPUT LO
COCKPIT
AUDIO CH 2
INPUT HI
COCKPIT
AUDIO CH 2
INPUT LO
COCKPIT
AUDIO CH 2
OUTPUT HI
COCKPIT
AUDIO CH 2
OUTPUT LO
CEPT--E1
FROM CTU
INPUT A
CEPT--E1
FROM CTU
INPUT B
3CEPT--E1 TO CTU OUTPUT
A
CEPT--E1 TO
CTU OUTPUT
B
DATA FROM
MCDU/WSC
NO. 1
A
DATA FROM
MCDU/WSC
NO. 1
B
DATA FROM
MCDU/WSC
NO. 2
A
DATA FROM
MCDU/WSC
NO. 2
B
DATA FROM
CMU
NO. 2
A
DATA FROM
CMU
NO. 2
B
DATA TO
SCDU/WSC
NO. 1,
NO.2,AND
NO. 3
A
DATA TO
SCDU/WSC
NO. 1,
NO.2,AND
NO. 3
B
4AES
ID
INPUT
A
AES
ID
INPUT
B
FROM
CFDS
A
FROM
CFDS
B
TO
CFDS
A
TO
CFDS
B
MULTI--
CONTROL
OUTPUT
A
MULTI--
CONTROL
OUTPUT
B
WH10 CABIN
NO. 2
AUDIO IN
HI
WH10 CABIN
NO. 2
AUDIO IN
LO
L
G
A
LN
A
W E I G HT -- O N -- W H E E L S WH10 CABIN
N
O
.
2
WH10 CABIN
N
O
.
2
BITE INPUT
FROM LG
A
CHIME/
LIGHT DUAL S
Y
STEM DUAL S
Y
STEM
5
L
G
A
L
N
A
ON/OFF
CONTROL INPUT
NO. 1 INPUT NO. 2 PROGRAM
SELECT
N
O
.
2
AUDIO OUT HI
N
O
.
2
AUDIO OUT
LO
F
R
O
M
L
G
A
LNA
L
I
G
H
T
INHIBIT
S
Y
S
T
E
M
SELECT
DISCRETE
I/O
S
Y
S
T
E
M
SELECT
DISCRETE
INHIBIT
6DATA FROM PRIMARY
IRS A
DATA FROM
PRIMARY
IRS B
DATA FROM
SECONDARY
IRS A
DATA FROM
SECONDARY
IRS B
BITE INPUT
FROM
HGA/HPA A
BITE INPUT
FROM
HGA/HPA B
SPARE 429
INPUT
A
SPARE 429
INPUT
B
BITE INPUT
FROM
LGA/HPA A
BITE INPUT
FROM
LGA/HPA B
7
DATA BUS
FROM
AIRBORNE
LOADER
A
DATA BUS
FROM
AIRBORNE
LOADER
B
DATA BUS
TO
AIRBORNE
LOADER
A
DATA BUS
TO
AIRBORNE
LOADER
B
RESERVED RESERVED
BITE INPUT
FROM ACU
OR
TOP--PORT
BSU A
BITE INPUT
FROM ACU
OR
TOP--PORT
BSU B
BITE INPUT
FROM STBD
BSU
A
BITE INPUT
FROM STBD
BSU
B
8DATA LOADER
LINK A
DATA
LOADER
LINK B
RESERVED
FOR DATA
BUS FROM
RMP A
RESERVED
FOR DATA
BUS FROM
RMP B
CP VOICE
CALL LGT
OUTPUT
NO. 1
(CD1--1)
CP VOICE
MIC ON
INPUT
NO. 1
CP VOICE
CALL LGT
OUTPUT
NO. 2
(CD2--2)
CP VOICE
MIC ON
INPUT
NO. 2
DATA FROM
MCDU/WSC
NO. 3
A
DATA FROM
MCDU/WSC
NO. 3
B
9DATA BUS TO SNU OR
CPDF A
DATA BUS
TO SNU OR
CPDF B
RESERVED
FOR DATA
TO RMP A
RESERVED
FOR DATA
TO RMP B FROM HSU #1
429A FROM HSU #1 429B TO HSU #1 429A TO HSU 429B CEPT--E1
FROM 0BE1
A
CEPT--E1
FROM 0BE1
B
10 CEPT--E1 TO
0BE1 A CEPT--E1 TO 0BE1 B RESERVED RESERVED RESERVED (GND) RESERVED (GND) RESERVED (GND) RESERVED (GND) SPARE SPARE
11 FROM
MOTION
SENSOR
NO. 1
MOTION
SENSOR
NO. 1
PROGRAM
SELECT
CALL
PLACE/END
DISCRETE
INPUT
NO. 1
CALL
PLACE/END
DISCRETE
INPUT
NO. 2
CGU
CONNECTION
CONFIG
COCKPIT
CALL
DISCRETE
SIGNALLING
MODE
RESERVED
UNSPEC
PROGRAM
RESERVED
UNSPEC
PROGRAM
RESERVED
UNSPEC
PROGRAM
STRAP
PARITY
EVEN
12 CROSSTALK
FROM
OTHERSDU
A
CROSSTALK
FROM
OTHERSDU
B
CROSSTALK
TO
OTHERSDU
A
CROSSTALK
TO
OTHERSDU
B
SPARE
O
SPARE
O
RESERVED
FOR DATA
FROM
FMC 1
A
RESERVED
FOR DATA
FROM
FMC 1
B
RESERVED
FOR DATA
FROM
FMC 2
A
RESERVED
FOR DATA
FROM
FMC 2
B
13 HSU #1
DISABLE
DISCRETE
OUT
SPARE
O
ICAO
ADDRESS
BIT NO. 1
(MSB)
ICAO
ADDRESS
BIT NO. 2
ICAO
ADDRESS BIT
NO. 3
ICAO
ADDRESS
BIT NO. 4
ICAO
ADDRESS
BIT NO. 5
ICAO
ADDRESS
BIT NO. 6
ICAO
ADDRESS
BIT NO. 7
ICAO
ADDRESS
BIT NO. 8
14 CP VOICE
GO--AHEAD
CHIME
RESET
CP VOICE
CHIME
CONTACT
1 (CD2--8)
CP VOICE
CONTACT
2
ICAO
ADDRESS
BIT NO. 9
ICAO
ADDRESS BIT
NO. 10
ICAO
ADDRESS
BIT NO. 11
ICAO
ADDRESS
BIT NO. 12
ICAO
ADDRESS
BIT NO. 13
ICAO
ADDRESS
BIT NO. 14
ICAO
ADDRESS
BIT NO. 15
15 ICAO ADDRESS
BIT NO. 16
ICAO
ADDRESS
BIT NO. 17
ICAO
ADDRESS
BIT NO. 18
ICAO
ADDRESS
BIT NO. 19
ICAO
ADDRESS BIT
NO. 20
ICAO
ADDRESS
BIT NO. 21
ICAO
ADDRESS
BIT NO. 22
ICAO
ADDRESS
BIT NO. 23
ICAO
ADDRESS
BIT NO. 24
(LSB)
ICAO
ADDRESS
COMMON

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--7
Figure 5-2. Contact Arrangements for Bottom Insert, SDU ARINC 600 Connector

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--8
Figure 5-3. HPA ARINC 600 Connector Layout

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--9/5--10
Figure 5-4. Contact Arrangements for the Top Insert 60 Watt HPA ARINC 600 Connector

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4200/7200 Multi--Channel SATCOM System
23--20--35 15 Jul 2006
Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 5--11/5--12
Figure 5-5. Contact Arrangements for Middle Insert, HPA (60 Watt) ARINC 600