Honeywell Excel 5000 System Series User manual

EXCEL 5000™ System Styled Cabinet
Rings and Subpanels
INSTALLATION INSTRUCTIONS
GENERAL
The EXCEL 5000™ S
y
stem St
y
led Cabinet is constructed
from a separatel
y
ordered Rou
g
h-in Rin
g
, Subpanel and Door.
See Fi
g
. 1. The Cabinets are available in two sizes: small-
sized and full-sized. These instructions describe how to install
the Rin
g
and Subpanel. See form no. 95-7486, EXCEL
5000™ S
y
stem St
y
led Cabinet Doors Installation Instructions
to install the Door.
Fig. 1. EXCEL 5000™ Styled System Cabinet (small-sized
Ring shown).
M19093
SUBPANEL
DOOR
RING
BEFORE INSTALLATION
1. Refer to the
j
ob drawin
g
s for Cabinet locations and
arran
g
ements.
2. Install the Rin
g
on a vibration-free surface in a clean,
dr
y
area.
3. Ensure that the location is visible and accessible for
maintenance.
4. Verif
y
that the Rin
g
is s
q
uare b
y
makin
g
sure the dia
g
o-
nal measurements are e
q
ual. If not e
q
ual, appl
y
pres-
sure to the corners of the lon
g
er dia
g
onal measurement
to force the Rin
g
back into the s
q
uare.
NOTES:
—Rin
g
must be s
q
uare so that the Door and latch operate
properl
y
.
— Do not install Subpanel, or Door on Rin
g
until after
construction has been completed.
INSTALLATION
Fi
g
. 2 and 3 show Rin
g
dimensions and mountin
g
hole
locations. Fi
g
. 4 and 5 show conduit knockout locations and
sizes. Rin
g
s can be surface or semiflush mounted.
Rin
g
s ma
y
be mounted in both vertical and horizontal clusters
and are interconnected throu
g
h correspondin
g
knockouts
(
see
Fi
g
. 6
)
. Hin
g
es allow doors to full
y
open even when rin
g
s are
mounted ad
j
acentl
y
.
Ensure that the conduit enterin
g
the Rin
g
does not permit
condensation draina
g
e into the internal circuitr
y
. Where this is
a possibilit
y
, bend the conduit and drill a hole at the lowest
point in the conduit so that water drains out before reachin
g
the Rin
g
.
For wire runs between Rin
g
s that are bolted to
g
ether, remove
all necessar
y (
present and future
)
conduit knockouts before
the Rin
g
s are bolted to
g
ether and mounted. Also remove the
necessar
y
5/16 in.
(
8 mm
)
and 1/2 in.
(
13 mm
)
bolt-hole
knockouts.
U.L. 6-1-01
® U.S. Re
g
istered Trademark
Cop
y
ri
g
ht © 2001 Hone
y
well • All Ri
g
hts Reserved
9
5
-
7
4
8
7
-
1

EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS
6-3/8
(162)
24
8-1/2 (610)
(216)
1
ADD 1 IN. (25 MM) TO THESE DIMENSIONS FOR
ROUGH-IN OPENING
C7080
Fig. 2. Ring dimensions in in. (mm).
SECURE WITH
1/4 IN. (6) DIAMETER
MOUNTING BOLT
OR SCREW (4)
(OBTAINED LOCALLY)
SECURE WITH
1/4 IN. (6) DIAMETER
MOUNTING BOLT
OR SCREW (4)
(OBTAINED LOCALLY)
21-3/4
(552)
16
(406)
5/16
(8)
1-5/16
(33) 5/8 DIA.
(16)
35-3/4
(908)
16
(406)
FULL-SIZED
CABINET
38 (965)
1
-or-
SMALL-SIZED
CABINET
24
(610)
1
1
SMALL-SIZED RING FULL-SIZED RING
C7081
Fig. 3. Ring mounting hole locations and sizes (dimensions in in. (mm)).
95-7487—1 2

EXCEL 5000™SYSTEM STYLED CABINET RINGS AND SUBPANELS
DIMENSIONS SAME
BOTH ENDS
HOLE CONDUIT SIZE
A 1-1/2 and 2
B 1
C 3/4
D 1/2
2-3/8 IN. (60) SQUARE KNOCKOUT
FOR HONEYWELL RACEWAY
FRONT
7-3/4 (197)
9-3/4 (248)
5-1/2 (140)
2-1/2 (64)
12 (305)
DIMENSIONS SAME
BOTH SIDES
A A
B B
C
D
C D
A
A B
B D D C
C
A
3
(76)
A
A
A
15-5/8
(397)
D D
D D
C7082
Fig. 4. Conduit knockout locations and sizes for small-sized Ring (dimensions in in. mm)).
DIMENSIONS SAME
BOTH ENDS
3
(76)
FRONT A
A
A
A
2-3/8 IN. (60) SQUARE KNOCKOUT
FOR HONEYWELL RACEWAY
7-3/4 (197)
9-3/4 (248)
5-1/2 (140)
2-1/2 (64)
CONDUIT SIZE
A
B
C
D
1-1/2 and 2
1
3/4
1/2
HOLE
12 (305)
A A
B B
C
D
C D
D D
A
A B
B D D C
C
D D
34-1/4
(870)
C7083
Fig. 5. Conduit knockout locations and sizes for full-sized Ring (dimensions in in. (mm)).
3 95-7487—1

EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS
40 (1016)
NAMEPLATE
54 (1372)
USE 1/4-20 x 3/4-IN.
BOLTS, NUTS, AND
5/16 (8) KNOCKOUTS
USE 1/4-20 x 3/4-IN.
BOLTS, 1-1/4-IN.
DIAMETER WASHERS
WITH 1/4-IN. HOLE
(CCT2369 OR EQUAL),
NUTS, AND 1/2 (13)
KNOCKOUTS TO
FASTEN CABINETS
VERTICALLY.
(OBTAIN BOLTS,
WASHERS, AND
NUTS LOCALLY.)
TO FASTEN CABINETS
HORIZONTALLY.
(OBTAIN BOLTS,
WASHERS, AND
NUTS LOCALLY.)
C7084
Fig. 6. Surface, semi-flush Ring arrangements (dimensions in in. (mm)).
General Mounting
— The cabinet/enclosure must be attached to a solid surface
(
masonr
y
or concrete slab
)
or to the wall framin
g
members.
— The cabinet attachment must be securel
y
anchored to the
wall and be desi
g
ned to hold at least four times the wei
g
ht
of a full-loaded cabinet.
— Enclosure mountin
g
must be in accordance with all
applicable codes.
— The maximum wei
g
ht of the enclosure and its contents
must not exceed 50 lbs.
— Unless otherwise noted, the top of the cabinet is positioned
at the top of the drawin
g
s in this document.
— The cabinet must be mounted in the position shown.
Drywall
To mount:
1. Use at least four mountin
g
points and all of the enclo-
sure mountin
g
holes must be ali
g
ned over the center of
the studs.
2. Use a minimum 1/4 in.
(
6 mm
)
x 2-1/2 in.
(
64 mm
)
la
g
screw with flat washer and lock washer into center of
stud.
Concrete
To mount:
1. Establish a minimum of four mountin
g
points in the con-
crete and ali
g
n with the cabinet mountin
g
holes at the
four corners of the enclosure.
2. Install carbon steel wed
g
e anchors with 1/4 in. diameter
x 2-1/4 in. lon
g (
57 mm
)
minimum screw
(
ITW Ramset/
Red Head Trubolt or e
q
ual
)
, per the manufacturer’s
instructions, to a depth of at least 1-15/16 in.
(
49 mm
)
.
3. Bolt the four corners of the enclosure to the wall usin
g
this hardware and a 1/4 in.
(
6 mm
)
steel split lock
washer.
NOTE: Mountin
g
hardware must meet U.S. Government
G.S.A. specification FF-S-325 Group II, T
y
pe 4,
Class 1.
Masonry
To mount:
1. Establish a minimum of four mountin
g
points in the
masonr
y
and ali
g
n with the cabinet mountin
g
holes at
the four corners of the enclosure.
2. Install carbon steel sleeve anchors desi
g
ned to accept
1/4 in. diameter
(
6 mm
)
x 1-1/2 in. lon
g (
38 mm
)
screws
(
ITW Rasmet/Red Head D
y
nablot or e
q
ual
)
, per the
manufacturer’s instructions, to a depth of at least 1-1/4
in.
(
32 mm
)
3. Bolt the four corners of the enclosure to the wall usin
g
this hardware and a 1/4 in.
(
6 mm
)
steel split lock
washer.
95-7487—1 4

EXCEL 5000™SYSTEM STYLED CABINET RINGS AND SUBPANELS
NOTE: Mountin
g
hardware must meet U.S. Government
G.S.A. specification FF-S-325 Group II, T
y
pe 3,
Class 3.
Other mountin
g
methods are allowed to meet the construction
methods used in the field, provided the
y
are at least as stron
g
as the methods detailed above.
Alternative mountin
g
methods of e
q
ual or
g
reater stren
g
th are
allowed provided the
y
also meet or exceed all local code
re
q
uirements.
Surface Mounting
1. Use the Rin
g
as a template and mark and drill four
mountin
g
holes
(
see Fi
g
. 3
)
.
2. Use the proper mountin
g
hardware for wall construction
and secure Rin
g
to mountin
g
surface with four 1/4 in.
diameter bolts or screws
(
see Fi
g
. 3
)
.
3. Install a dirt barrier
(
scrap cardboard or plastic sheet
)
on
the front of the Rin
g
to block construction debris, if
needed.
4. Continue with the Subpanel Mountin
g
section.
Semiflush Mounting
1. Refer to Fi
g
. 3 for rou
g
h-in hole dimensions.
NOTE: Rin
g
mountin
g
depth in wall
(
see Fi
g
. 7
)
depends on
wall construction and
j
ob specifications. However,
the Rin
g
must extend a minimum of 3/4 in.
(
19 mm
)
from wall.
2. Use the proper mountin
g
hardware for wall construction
and secure Rin
g
to mountin
g
surface with four 1/4 in.
diameter bolts or screws
(
see Fi
g
. 3
)
.
3. Install a dirt barrier scrap cardboard or plastic sheet
)
on
the front of the Rin
g
to block construction debris, if
needed.
4. Continue with the Subpanel Mountin
g
section.
Subpanel Mounting
After construction is complete, remove the dirt barrier and an
y
debris on front of Rin
g
and install Subpanel
(
see Fi
g
. 8
)
.
Tamper Switch (Optional)
1. Remove the two screws and lock washers from the
Tamper Switch.
2. Assemble a lock washer on each screw.
3. Install the Tamper Switch
(
see Fi
g
. 9
)
NOTE: For ease of installation, install the top screw and lock
washer first.
4. Ti
g
hten both screws and check for proper switch opera-
tion
(
plun
g
er moves freel
y)
.
5. Loosen lock-nut and ad
j
ust plun
g
er screw for proper
Tamper Switch operation.
6. Hold plun
g
er screw and ti
g
hten lock-nut.
7. Wire the Tamper Switch accordin
g
to
j
ob drawin
g
s.
WALL
RING EXTENDS
A MINIMUM OF
3/4 IN. (19 MM)
FROM WALL
C7088
Fig. 7. Semiflush mounted Ring (small sized Ring shown).
FASTENERS
PROVIDED
WITH RING
RING
INSERT BOTTOM OF
SUBPANEL FIRST
NO. 10 x 3/8-IN.
SHEET METAL SCREW
(OBTAIN LOCALLY)
SMALL-SIZED SUBPANEL (4)
FULL-SIZED SUBPANEL (6) C7085
Fig. 8. Subpanel installation (small-sized Ring shown).
5 95-7487—1

EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS
LOCKNUT
PLUNGER
SCREW
RING
LOCK
WASHERS
SCREWS
PLUNGER
TAMPER
SWITCH
C7086
Fig. 9. Tamper Switch location and installation.
WIRING AND PIPING
All wirin
g
must conform to applicable local codes, ordinances
and re
g
ulations.
Fi
g
. 4 and 5 show conduit knockout sizes and locations for
small-sized and full-sized Rin
g
.
REPLACEMENT PARTS
Table 1 lists replacement parts for the St
y
led Cabinet Rin
g
and Subpanel.
Table 1. Replacement Parts List.
Part No. Description SeeFig. X
14507358-001 Subpanel, Small-Sized Controller
CPU. 1, 3
14507358-002 Subpanel, Small-Sized ACP No. 1. 1, 3
14507358-003 Subpanel, Small-Sized ACP Panel. 1, 3
14507354-001 Subpanel, Full-Sized Controller
CPU. 1, 3
14507354-002 Subpanel, Full-Sized ACP No. 1. 1, 3
14507354-003 Subpanel, Full-Sized ACP. 1, 3
14507305-001 Rin
g
, Small Sized. 1, 3
14507305-002 Rin
g
, Full Sized. 1, 3
14505159-001 Tamper Switch. 9
MAINTENANCE PROCEDURES
The e
q
uipment mounted in this enclosure must be maintained
in accordance with the s
y
stem documentation and procedures
and practices contained in applicable NFPA and UL
standards. For service, contact
y
our local Hone
y
well Home &
Buildin
g
control office as listed in the phone book or contact a
re
g
ional office as shown at the end of this document.
95-7487—1 6

95-7487—17

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M1V 4Z9 Wanchai Sunrise FL 33325
Hong Kong
Printed in U.S.A. on recycled
95-7487—1 J.S. Rev. 8-01
paper containing at least 10%
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y
well.com
post-consumer paper fibers.