Honeywell WEB-700 User manual

INSTALLATION INSTRUCTIONS
Put Bar Code Here
95-7776-01
WEB-700
WEB-700-O
CP-700
APPLICATION
The WEB-700 and CP-700 are compact, embedded
controller/server platforms that allow integrated control
and management of external devices over the Internet.
They provide suppport for two optional communications
boards as well as optional remote I/O expansion
modules.
CONTENTS
About This Guide 2
Related Documentation 2
Product Description 3
Packaging and Features 3
Technical Specifications 5
Equipment Ratings 5
Preparation 6
Included in this Package 6
Material and Tools Required 6
Precautions 6
Safety Precautions 6
Static Discharge Precautions 7
Battery Precautions 7
Mounting 7
Environmental Requirements 8
Physical Mounting 8
Removing and Replacing the Cover 10
Board Layout 11
About Expansion Options 12
About Option Cards 12
About DDR-2 RAM Upgrade 13
About Remote I/O Modules 15
About MiniPCI Cards 15
Wiring Details 15
Communications Wiring 15
Grounding 17
Power Wiring 18
Contact Inputs 20
External 12V Backup Battery 21
Wiring to Remote I/O Modules 22
Power Up and Initial Checkout 22
Apply Power 22
Check the Status LED 22
About the Backup Batteries 23
NiMH battery pack 23
About LEDs 24
Status 24
Heartbeat 24
Debug 24
USB 24
Ethernet Ports 24
Maintaining the WEB/CP-700 24
Cleaning 25
Required NiMH Battery Maintenance 25
Replacement Parts 27
Non-replaceable Parts 27
Standard Replacement Parts 27
New Replacement Unit 27
Replacing the WEB/CP-700 27
Returning a Defective Unit 27
Certifications 29
Federal Communications Commission (FCC) 29
Canadian Department of Communications (DOC) 29
CE Declaration of Conformity 29
Tab Mounting Dimensions 30

WEB-700 WEB-700-O CP-700
95-7776—01 2
WEB-700; WEB-700-O; CP-700
ABOUT THIS GUIDE
This document covers the mounting and wiring of the Tridium® WEB/CP-700 (T-700) controller. It assumes that you are an
engineer, technician, or service person who is performing control system installation. Instructions in this document apply to the
following products:
NOTE: Not covered in this document is the NiagaraAX software installation and configuration required for a fully functioning unit.
Refer to the Niagara AX Install and Startup Guide for this information.
In addition, the mounting and wiring of controller expansion options are covered in separate documents. See the section
About Expansion Options, page 12.
Related Documentation
For more information on configuring and using the WEB/CP-700 controller, consult the following documents:
• IO-16-REM-H Installation and Configuration Instructions, Form # 95-7768
• NPB-LON Option Installation Sheet, Form # 62-0263
• NPB-MDM Option Installation Sheet, Form # 95-7730
• NPB-GPRS-W-H Installation Sheet, Form # 62-0301
• Niagara AX Install and Startup Guide
• NiagaraAX Nrio Guide
• NiagaraAX User Guide
Model Description
WEB-700
WEB-700-O
CP-700
DIN mount 7 series controller, powered by separate plug-in power supply module or wall mount
AC power adapter. Controller supports optional remote I/O expansion modules and internal
communications option cards.
NPB-PWR-UN-H 90–263Vac universal input/15Vdc output power supply module, DIN mountable.
NPB-WPM-US Wall-mount, 120V AC power adapter.

WEB-700 WEB-700-O CP-700
395-7776—01
WEB-700; WEB-700-O; CP-700
PRODUCT DESCRIPTION
The WEB/CP-700 controller is a compact embedded processor platform using on-board Flash memory for backup, in an
expandable DIN-modular package. Designed for use in commercial environments, the WEB/CP-700 runs the NiagaraAX
Framework to provide integrated control, supervision, and network management solutions for wide variety of networked field
devices. NiagaraAX-3.5 or later is required.
Packaging and Features
The WEB/CP-700 features a DIN-mount controller base with mounting tabs for alternate panel mount. Two available comm
option card slots are accessed under the controller’s removable cover.
Fig. 1 and Fig. 2 show locations of important features of the WEB/CP-700.
Fig. 1. WEB/CP-700 Cover removed with 2 options installed on main board.
Typical installation requires an NPB-PWR-UN-H universal power supply module (furnishing 15Vdc) for power, attaching to the
controller’s left side. An RS-485 port is on the controller’s opposite right end connector, along with 15Vdc power for support of
remote I/O expansion modules, either chained directly and/or wired remotely.
NOTE: Instead of using the NPB-PWR-UN-H power supply module, you can adapt an NPB-WPM-US wall mount AC power
adapter to power the WEB/CP-700 controller. However, you cannot directly attach I/O expansion modules in this config-
uration, nor power remote I/O modules from that NPB-WPM-US.
Removable cover
Status and heartbeat LEDs
Option card #2 area
(card shown installed)
Option card #1 area
(card shown installed)
Connector for NPB-PWR-UN-H
power supply module
NiMH backup
battery pack
RS-485, 15V Power
Output Connector
Connector ports

WEB-700 WEB-700-O CP-700
95-7776—01 4
WEB-700; WEB-700-O; CP-700
.
Fig. 2. WEB/CP-700 main controller board and 2 option cards uninstalled.
As a 7 series controller, the WEB/CP-700 uses a PowerPC 440EPx processor, 1GB Flash storage, and 512MB DDR-2 RAM. A
1GB RAM upgrade module is available. TCP/IP access is via two standard Gigabit Ethernet ports. Serial communications ports
(RS-232, RS-485) are standard.
One or two option cards can be added for additional communications, e.g. LonWorks FTT-10, or another RS-232 port. A MiniPCI
slot is also available for future WiFi 802.11g support. The WEB/CP-700 uses the QNX Neutrino operating system, with the IBM J9
JVM.
Two status LEDs are visible atop the cover. Two USB 2.0 ports are provided, as well as integral contact inputs to allow system
monitoring of UPS power and battery, and an external enclosure door. A rechargeable NiMH battery pack is included inside the
unit, and a separate connector provides recharging and monitoring of an external 12V sealed lead-acid battery ordered
separately.
The table below provides a summary of features of the WEB/CP-700 controller model.
.
Table 1. WEB/CP-700 features and options
Model Description Ports
WEB-700-O
CP-700
DIN-mountable controller. PowerPC 440Epx 667MHz processor, 1GB NAND
Flash storage, 512MB base DDR-2 system RAM (upgradable to 1GB).
Includes integral NiMH battery pack, two open enhanced comm option card
slots, one open MiniPCI slot (for future use only, for WiFi 802.11g). Not furnished
is NPB-PWR-UN-H universal power supply, or external 12V sealed lead-acid
battery and harness.
Memory upgrade ordered separately.
Two 1GB Ethernet,
RJ-45
One RS-232 Serial,
DB-9 male
One RS-485 Serial,
isolated, with 15V/
12Vdc power, 6-position
plug on right side.
Two USB-2.0 ports on
top side of controller.
Main controller board
Removed
option cards
DIN-mount base with screw tabs
for panel mount
Connector ports
NiMH battery pack
and shield removed
USB ports (2)

WEB-700 WEB-700-O CP-700
595-7776—01
WEB-700; WEB-700-O; CP-700
Technical Specifications
WEB/CP-700 PLATFORM
• PowerPC 440Epx @ 667MHz processor (speed approximate due to spread spectrum clock).
• 1GB on-board NAND Flash storage.
• Base 512MB DDR-2 333Mhz RAM, field-upgradable to 1GB (industrial-grade, sourced from Tridium).
• Two (2) Gigabit Ethernet ports.
• Two (2) USB-2.0 ports.
• Standard RS-232 port.
• 6-position end connector with isolated RS-485/15Vdc power (usable as a standard non-powered isolated RS-485 port, or to
support remote I/O modules).
• MiniPCI option slot (future use only, for WiFi 802.11g support).
• Two (2) available comm option slots in the WEB/CP-700, for LonWorks, RS-485 or RS-232, GPRS/Edge Cellular,
Jennic
802.15.4 wireless,
etc.
• LEDs on front of unit to monitor power and system status.
• Available contact inputs (3) to monitor external UPS AC present, UPS battery level, external enclosure door status.
POWER SUPPLY
• Requires universal AC input (90V – 264V) NPB-PWR-UN-H power supply module, supplies 15Vdc, 30VA. Alternately, a
NPB-WPM-US wall-mount AC adapter can power the WEB/CP-700 only (requires removal of barrel plug end and wiring to
end connector).
• Includes integral rechargeable NiMH backup battery pack, for short duration AC power fail operation.
• Connection for external, rechargeable, 12V sealed lead-acid battery, for continuous system operation over longer power
outages. Provides trickle charge and monitoring support to separately ordered batteries.
OPERATING SYSTEM
• QNX Neutrino Real-Time Operating System.
• IBM J9 JVM (Java Virtual Machine).
• NiagaraAX software (AX-3.5 or later required).
PHYSICAL
• Plastic DIN-mount backplate with screw tabs for alternate panel mounting.
• Removable snap-on plastic cover with status LEDs and connecting cable.
• Cooling by internal air convection.
• Dimensions: 8.7" (221mm) wide x 5.6" (142mm) high x 2.44" (62mm) deep.
• Weight: Net 1.67 lbs. (0.76 kg), Gross 2.0 lbs. (0.91 kg).
ENVIRONMENT
• Operating temperature range: 32°F to 122°F (0°C to 50°C).
• Relative humidity range: 10% to 90% at 77°F (25°C), non-condensing.
• Mechanical ambient conditions are as follows:
— Vibration, in operation: 5 to 9 Hz: 3.5mm amplitude, 9 to 150Hz: 1g.
— Shock resistance, in operation: 15g acceleration, 11 ms duration.
• Storage temperature range: 32°F to 158°F (0°C to 70°C).
• Storage relative humidity range: 5% to 94%, non-condensing.
Equipment Ratings
ELECTRICAL
• Input voltage range: 15Vdc (from separate AC power supply, 90Vac to 264Vac, 50/60Hz).
• Power consumption: 20VA maximum.

WEB-700 WEB-700-O CP-700
95-7776—01 6
WEB-700; WEB-700-O; CP-700
PREPARATION
Unpack the WEB/CP-700 and inspect the package contents for damaged or missing components. If damaged, notify the
appropriate carrier at once and return any damaged components for immediate repair or replacement. See “Returning a
Defective Unit” on page 28.
• Included in this Package
• Material and Tools Required
Included in this Package
Included in this package you should find the following items:
• WEB/CP-700 controller.
•WEB/CP-700 Installation Instructions, Form Number 95-7776.
• Hardware bag containing the following items:
— Two (2) 6-position screw terminal plugs, one for integral contact inputs (door tamper, UPS battery OK, UPS AC present),
one end-mount to wire RS-485/power to optional remote expansion devices.
— One (1) 2-position screw terminal plug for external sealed lead-acid (SLA) rechargeable battery (not provided).
— One (1) grounding wire, with quick-disconnect 0.187" female connector.
Material and Tools Required
The following supplies and tools are typically required for installation:
• NPB-PWR-UN-H universal AC power supply module, 90-263 Vac input, 15Vdc 30W output, DIN-mount capable, with
grounding wire.
Alternatively, a NPB-WPM-US wall-mount AC adapter can power the WEB/CP-700 controller only. You must cut off the
adapter’s barrel plug end, and then wire leads into the controller’s end connector. A multimeter is needed to check polarity.
• DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), unless using panel mounting method with screws
through mounting tabs.
• Suitable tools and fasteners for mounting unit and accessories.
• #2 phillips screwdriver: used to install and remove an optional option card.
• Small flat-blade screwdriver: used for making wiring connections to removable screw terminal plugs.
• (Optional) One or two 12V sealed-lead-acid (SLA) rechargeable backup batteries, with wire harness for connecting to the
2-position connector on the unit. Should be sized as required by the system. See Contact Input wiring to WEB/CP-700, page
20.
PRECAUTIONS
This document uses the following warning and caution conventions:
CAUTION
Cautions remind the reader to be careful. They alert readers to situations where there is a chance that the reader
might perform an action that cannot be undone, might receive unexpected results, or might lose data. Cautions
contain an explanation of why the action is potentially problematic.
WARNING
Warnings alert the reader to proceed with extreme care in situations where there is a chance that the reader
might do something that can result in personal injury or equipment damage. Warnings contain an explanation of
why the action is potentially dangerous.
Safety Precautions
The following items are warnings of a general nature relating to the installation and start-up of the WEB/CP-700 controller. Be
sure to heed these warnings to prevent personal injury or equipment damage.

WEB-700 WEB-700-O CP-700
795-7776—01
WEB-700; WEB-700-O; CP-700
WARNING
A 120Vac or 240Vac circuit powers the NPB-PWR-UN-H power supply for the controller.
Disconnect power before installation or servicing to prevent electrical shock or equipment damage.
Make all connections in accordance with national and local electrical codes. Use copper conductors only.
To reduce the risk of fire or electrical shock, install in a controlled environment relatively free of contaminants.
This device is only intended for use as a monitoring and control device. To prevent data loss or equipment
damage, do not use it for any other purpose.
Static Discharge Precautions
Static charges produce voltages high enough to damage electronic components. The microprocessors and associated circuitry
within a WEB/CP-700 controller are sensitive to static discharge. Follow these precautions when installing, servicing, or operating
the system:
CAUTION
Work in a static-free area.
Discharge any static electricity you may have accumulated. Discharge static electricity by touching a known,
securely grounded object. Do not handle printed circuit boards (PCBs) without proper protection against static
discharge. Use a wrist strap when handling PCBs. The wrist strap clamp must be secured to earth ground.
Battery Precautions
CAUTION
The NiMH battery used in this device may present a risk of fire or chemical burn if mistreated. Do not
disassemble, heat above 122ºF (50ºC), or incinerate. Replace battery pack with NPB-BATT-7 only. Use of another
battery may present a risk of fire or explosion.
Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.
Replace external backup battery with Listed Power Source Battery Only.
MOUNTING
NOTE: This product is intended for indoor use only. The unit should not be exposed to ambient conditions outside of the range
of 32ºF (0ºC) to 122ºF (50ºC), or relative humidity outside the range of 10 to 90% at 77ºF (25ºC), non-condensing. Refer
to Environment, page 5 for further details on mechanical and storage specifications.
Before mounting the unit, install any option card(s) and memory upgrade. See About Expansion Options, page 12.
Mount the controller in a location that allows clearance for wiring, servicing, and module removal. Additional mounting information
applies, as follows:

WEB-700 WEB-700-O CP-700
95-7776—01 8
WEB-700; WEB-700-O; CP-700
Environmental Requirements
Note the following requirements for the WEB/CP-700 mounting location:
• If mounting inside an enclosure, that enclosure should be designed to keep the unit within its required operating range
considering a 20-watt dissipation by the controller, plus dissipation from any other devices installed in the same enclosure.
This is especially important if the controller is mounted inside an enclosure with other heat producing equipment.
• Do not mount the unit:
— in an area with excessive moisture, corrosive fumes, or explosive vapors.
— where vibration or shock is likely to occur.
— in a location subject to electrical noise. This includes the proximity of large electrical contractors, electrical machinery,
welding equipment, spark igniters, and variable frequency drives.
Physical Mounting
The following information applies about physically mounting the unit.
• You can mount the WEB/CP-700 in any orientation. It it not necessary to remove the cover before mounting.
• Mounting on a 35mm wide DIN rail is recommended. The WEB/CP-700 unit base has a molded DIN rail slot and locking clip,
as does the NPB-PWR-UN-H power supply module and any I/O expansion modules. Mounting on a DIN rail ensures accurate
alignment of connectors between all modules.
• If DIN rail mounting is impractical, use screws in mounting tabs on the NPB-PWR-UN-H module and the WEB/CP-700, as well
as any end-connected accessory. Tab mounting dimensions are on the last page of this document.

WEB-700 WEB-700-O CP-700
995-7776—01
WEB-700; WEB-700-O; CP-700
Fig. 3 and the following procedure provides step-by-step DIN rail mounting instructions for the WEB/CP-700.
Fig. 3. WEB/CP-700 and accessory mounting details.
NOTE: Mount the NPB-PWR-UN-H power supply first, then the WEB/CP-700 controller, then any directly attached I/O expan-
sion module.
To mount on DIN rail
1. Securely install the DIN rail with at least two screws, near the two rail ends.
2. Position the NPB-PWR-UN-H power supply module on the rail, tilting to hook DIN rail tabs over one edge of the DIN rail
(Fig. 3).
3. Use a screwdriver to pry down the plastic locking clip, and push down and in on the module, to force the locking clip to snap
over the other edge of the DIN rail.
4. Mount the WEB/CP-700 controller onto the DIN rail in the same way, such that its left 6-position end connector faces the
NPB-PWR-UN-H power supply.
5. Slide the two devices together along the DIN rail to connect their 6-position connectors.
4.1" (104)
5.6"
(142)
3.46"
(88)
11.75" (298)
15.125" (384)
Mounting on
DIN rail
Removing from DIN rail
NPB-PWR-UN-H
DIN rail
end clip
NPB-PWR-UN-H
IO-16-REM-H
WEB/CP-700
Secure controller or last
directly attached I/O module
using either screws or DIN
rail end clip (if end clip does
not interfere with 6-position
end connector).

WEB-700 WEB-700-O CP-700
95-7776—01 10
WEB-700; WEB-700-O; CP-700
6. If installing any I/O expansion modules, repeat this for each one, until all are mounted on the DIN rail and firmly connected
into one assembly.
7. To keep the final assembly together, secure at both ends with DIN rail end-clips provided by the DIN rail vendor. This also
prevents the assembly from sliding on the DIN rail. See Fig. 3.
Removing and Replacing the Cover
You must remove the WEB/CP-700 cover to connect the battery (new unit), and/or to replace the NiMH battery, install any option
cards, or upgrade the DDR-2 RAM module. The cover snaps onto the base with four plastic end tabs–two on each end.
CAUTION
An LED ribbon cable connects the cover to the main board. Be careful when lifting the cover off. If the controller
is on a flat work surface, you can leave the cable connected, with the cover next to the unit. See Fig. 4.
Fig. 4. Removing WEB/CP-700 cover.
NOTE: If accessory modules are plugged into the WEB/CP-700, you may need to slide them away from the unit to get to the
end cover tabs.
• To remove the cover, press in the tabs on both ends of the unit, and carefully lift it off (see previous Caution). If necessary,
unplug the LED cable from the cover, at the connector on the back of the cover (see Fig. 4).
• To replace the cover, make sure that the LED cable is connected and not folded outside the base. Orient the cover so the
cutout area for comm ports is correct, then push inwards to snap in place.
Cover
LED ribbon
cable
Connector for LED cable
LED cable left connected
between cover and
controller board