Honeywell AreaRAE Plus User manual

AreaRAE
WIRELESS MULTI-GAS, MULTI THREAT DETECTOR

Table of Contents
Product Registration 5
Warnings 6
Features Comparison 13
Standard Contents 14
General Information 15
Key Features 15
Connections 17
User Interface 18
Display Overview 18
Keys And Interface 23
Screen Display For Various Numbers Of Active Sensors 25
Glance Mode 25
Menus 26
Wireless Operation 27
Broadcast On Alarm And Remote Unit Sleep/Wakeup 28
Wireless Control And Submenus 34
ISM Settings 34
Wi-Fi Settings 35
Secure Wireless Access Point Configuration 35
Setting Wi-Fi Communication Parameters in Safety Suite Device Configurator 36
Relays for Controlling External Equipment 41
Battery 44
Charging 44
Battery States 45
External Battery Charger 46
AreaRAE 2 User Manual

Turning the AreaRAE Plus/Pro On and Off 47
Turning the AreaRAE Plus/Pro On 47
Turning the AreaRAE Plus/Pro Off 48
Testing Alarm Indicators 48
Pump Status 48
Calibration Status 49
Bump Status 49
Programming 50
Enter Programming in Basic Mode 50
Enter Programming in Advanced Mode 52
Menus and Submenus 53
User Modes 83
Basic User Mode 83
Advanced User Mode 83
Policy Enforcement 84
Setting Policy Enforcement 84
Deactivating Policy Enforcement 87
Calibration and Testing 88
Manual Alarms Test 88
Bump Testing and Calibration 88
Span Calibration 91
Three-Point Calibration for Enhanced Linearity with Extended- Range and ppb PID
Sensors 91
Datalog Transfer, Monitor Configuration, and Firmware Upgrades
Via Computer 97
Downloading Datalogs And Performing PC-Based Instrument Configuration and
Firmware Upgrades 98
Maintenance 99
Removing/Installing the Rubber Boot 99
AreaRAE 3 User Manual

Replacing the External Filter 100
Removing/Cleaning/Replacing Sensor Modules 101
Cleaning or Replacing the PID 104
Replacing the Sensor Compartment Cover 112
Battery Removal/Replacement 113
RAEMet Meteorological Sensor (Optional) 115
Antenna Installation 117
VOC Carbon Filter for CO Sensor 118
Exhaust Gas Collector for Diverting Output or Collecting Gas Samples 119
Base Plate for Tripod Mounting (Optional) 120
Replacing the Pump 121
Alarms Overview 123
Alarm Signals 123
Changing the Alarm Mode 123
Diagnostic Mode 124
Enter Diagnostic Mode 124
Adjusting Alarm LEDs & Buzzer 124
Adjusting LCD Contrast 124
Pump Stall Threshold Adjustment 125
Exit Diagnostic Mode 132
Alarm Signal Summary 133
Troubleshooting 135
Specifications 136
AreaRAE Plus/Pro Wireless Configurations 138
Sensor Specifications 139
Technical Support 142
RAE Systems by Honeywell Contacts 143
AreaRAE 4 User Manual

Product Registration
Register your product online by visiting:
https://sps.honeywell.com
By registering your product, you can:
lReceive notification of product upgrades or enhancements
lBe alerted to Training classes in your area
lTake advantage of RAE Systems by Honeywell special offers and promotions
IMPORTANT! BUMP TEST THE MONITOR BEFORE EACH DAY’S USE
Prior to each day’s use, every gas detection monitor should be bump tested to confirm the
response of all sensors and activation of all alarms by exposing the monitor to a concentration
of target gas that exceeds the low alarm set point. A bump test is also recommended if the
monitor has been subjected to physical impact, liquid immersion, an Over Limit alarm event, or
custody changes, or anytime the monitor’s performance is in doubt.
To ensure greatest accuracy and safety, only bump test and calibrate in a fresh air environment.
The monitor should be calibrated every time it does not pass a bump test, but no less frequently
than every six months, depending on use and exposure to gas and contamination, and its
operational mode.
lCalibration intervals and bump test procedures may vary due to local regulations.
lHoneywell recommends using calibration gas cylinders containing the gas that is
appropriate to the sensor you are using, and in the correct concentration.
AreaRAE 5 User Manual

Warnings
Read Before Operating
This manual must be carefully read by all individuals who have or will have the responsibility of
using, maintaining, or servicing this product. The product will perform as designed only if it is
used, maintained, and serviced in accordance with the manufacturer’s instructions.
CAUTION!
Never operate the monitor when the cover is removed. Remove the monitor rear cover (gas plate
cover) or battery only in an area known to be non-hazardous.
ANY RAPID UP-SCALE READING FOLLOWED BY A DECLINING OR ERRATIC READING MAY
INDICATE A GAS CONCENTRATION BEYOND UPPER SCALE LIMIT, WHICH MAY BE
HAZARDOUS.
TOUTE LECTURE RAPIDE ET POSITIVE, SUIVIE D’UNE BAISSE SUBITE OU ERRATIQUE DE LA
VALEUR, PEUT INDIQUER UNE CONCENTRATION DE GAZ HORS GAMME DE DÉTECTION QUI
PEUT ÊTRE DANGEREUSE
ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN
ASSESSED FOR PERFORMANCE.
UNIQUEMENT, LA PORTION POUR DÉTECTER LES GAZ COMBUSTIBLES DE CET
INSTRUMENT A ÉTÉ ÉVALUÉE.
CAUTION: BEFORE EACH DAY’S USAGE, SENSITIVITY OF THE LEL SENSOR MUST BE TESTED ON
A KNOWN CONCENTRATION OF METHANE GAS EQUIVALENT TO 20 TO 50% OF FULL-SCALE
CONCENTRATION. ACCURACY MUST BE WITHIN 0 AND +20% OF ACTUAL. ACCURACY MAY BE
CORRECTED BY CALIBRATION PROCEDURE.
ATTENTION: AVANT CHAQUE UTILISATION JOURNALIERE, VERIFIER LA SENSIBILITE DU
CAPTEUR DE LIE AVEC UNE CONCENTRATION CONNUE DE METHANE EQUIVALENTE DE 20
A 50% DE LA PLEINE ECHELLE. LA PRECISION DOIT ETRE COMPRISE ENTRE 0 ET 20% DE
LA VALEUR VRAIE ET PEUT ETRE CORRIGEE PAR UNE PROCEDURE D’ETALONNAGE.
CAUTION: HIGH OFF-SCALE READINGS MAY INDICATE AN EXPLOSIVE CONCENTRATION.
ATTENTION: DES LECTURES HAUTES ET HORS D’ECHELLE PEUVENT INDIQUER DES
CONCENTRATIONS DE GAZ INFLAMMABLES
CAUTION: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.
Note: Users are recommended to refer to ISA-RP12.13, Part II-1987 for general information on
installation, operation, and maintenance of combustible gas detection instruments.
AreaRAE 6 User Manual

The AreaRAE Plus/Pro multi-gas detector must be calibrated if it does not pass a bump test, or
at least once every 180 days, depending on use and sensor exposure to poisons and
contaminants.
CAUTION!
TheAreaRAE, PGM-65XXX shall only be charged using a charger specifically supplied for use
with the unit with a maximum output voltage of 12V, 7.5A, 60950-certified.
Use of non-RAE Systems components will void the warranty and can compromise the safe
performance of this product.
Marking
The PGM-65XXX is marked with the following information: RAE SYSTEMS
3775 N. 1st. St., San Jose
CA 95134, USA
Type PGM-65XXX.
Serial No/barcode: XXXX-XXXX-XX
Cl.I Dv 2, Grps A,B,C,D T-Code T4. C22.2 No.152-M1984
ANSI/ISA-12.13.01-2013
-20º C < Tamb < +50º C;
CAUTION: READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING OR
SERVICING ATTENTION: LIRE ET COMPRENDRE MANUEL D’INSTRUCTIONS AVANT
D’UTILISER OU SERVICE.
FCC Part 15 Statement
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
Caution:
This device complies with Part 15 of the FCC Rules / Industry Canada license-exempt RSS
standard(s). Operation is subject to the following two conditions: (1) this device may not cause
harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
AreaRAE 7 User Manual

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne
doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
Changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected. —Consult the dealer or an experienced radio/TV technician for help.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of
a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain should be so chosen
that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for
successful communication.
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut
fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour
l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique
à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la
puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication
satisfaisante.
This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the
following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired
operation of the device.
MPE Reminder
To satisfy FCC / IC RF exposure requirements, a separation distance of 20 cm or more should be
maintained between the antenna of this device and persons during device operation.
To ensure compliance, operation at closer than this distance is not recommended.
AreaRAE 8 User Manual

Les antennes installées doivent être situées de facon à ce que la population ne puisse
y être exposée à une distance de moin de 20 cm. Installer les antennes de facon à ce
que le personnel ne puisse approcher à 20 cm ou moins de la position centrale de l’
antenne.
La FCC des éltats-unis stipule que cet appareil doit être en tout temps éloigné d’au
moins 20 cm des personnes pendant son functionnement.
Only for detachable antennas:
This radio transmitter (identify the device by certification number, or model number if Category
II) has been approved by Industry Canada to operate with the antenna types listed below with the
maximum permissible gain and required antenna impedance for each antenna type indicated.
Antenna types not included in this list, having a gain greater than the maximum gain indicated
for that type, are strictly prohibited for use with this device.
MESH Freewave 900 Wi-Fi Freewave 2400
Gain of antenna: 3.0dBi Gain of antenna: 2.0dBi Gain of antenna: 4.9dBi Gain of antenna: 2.5dBi
Max
Type of antenna:
Omnidirectional
Type of antenna:
Omnidirectional
Type of antenna:
Omnidirectional
Type of antenna:
Omnidirectional
Impedance of antenna:
50 ohms
Impedance of antenna:
50 ohms
Impedance of antenna:
50 ohms
Impedance of antenna:
50 ohms
Le présent émetteur radio (identifier le dispositif par son numéro de certification ou son
numéro de modèle s'il fait partie du matériel de catégorie II) a été approuvé par Industrie
Canada pour fonctionner avec les types d'antenne énumérés ci-dessous et ayant un gain
admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne
non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont
strictement interdits pour l'exploitation de l'émetteur.
MESH Freewave 900 Wi-Fi Freewave 2400
Gain d'antenne: 3.0dBi Gain d'antenne: 2.0dBi Gain d'antenne: 4.9dBi Gain d'antenne: 2.5dBi
Max
Type d'antenne: Omni-
directional
Type d'antenne: Omni-
directional
Type d'antenne: Omni-
directional
Type d'antenne: Omni-
directional
Impedance d'antenne:
50ohm
impédance d'antenne:
50ohm
impédance d'antenne:
50ohm
impédance d'antenne:
50ohm
AreaRAE 9 User Manual

Wireless Security Warning
Wireless data transmission can extend beyond your walls and can be received by anyone with a
compatible adapter. Without proper protection, data can be compromised. Use the security
features of all wireless equipment in your network.
Each AreaRAE Plus/Pro has a default name and password. You should change these to
personalize them upon first installation, which lessens the potential security risk that an
unauthorized user can change the configuration.
After all configuration activities are completed, verify the each AreaRAE Plus/Pro for function
with the location software separately from the system in which it will be operating.
IMPORTANT!
Other Wi-Fi devices may transmit specific Wi-Fi messages that interfere with AreaRAE Plus/Pro
and other wireless devices in a wirelessly networked system. You should not allow any untrusted
Wi-Fi transmitters inside the area of location and in its proximity (approximately 50 meters).
Operation Area and Conditions
Hazardous Areas classified by Divisions
PGM-65XXX is intended to be used in hazardous areas classified for Class I Div. 2, within the
temperature range of -20º C to +50º C, where gases of explosion groups A, B, C or D and
temperature code T4 may be present.
INSTRUCTIONS FOR SAFE USE
WARNING: Read and understand instruction manual before operation or servicing.
AVERTISSEMENT: Lisez et comprenez le manual d’instructions avant d’utiliser ou d'effectuer
l'entretien.
WARNING: Substitution of components may impact safety.
AVERTISSEMENT: La substitution de composants peut compromettre la sécurité.
WARNING: To prevent ignition of a hazardous atmosphere, batteries must only be charged in an
area known to be non-hazardous area in the ambient temperature range 0° C ≤ Tamb ≤ 40° C.
Use only approved charger.
AVERTISSEMENT: Afin de prevenir l’inflammation d’atmosphères dangereuse, ne charger le jeu
de batteries que dans des emplacement designés non dangereux a temperature ambiante 0°C ≤
Tamb ≤ 40°C Utilisez uniquement un chargeur approuvé.
WARNING: As a condition of certification, connection may not be made to the communication
port when the Gas Detector is in the hazardous location unless the area is known not to be
hazardous.
AreaRAE 10 User Manual

AVERTISSEMENT: Comme condition de la certification, un connexion filaire ne peut pas être
faite via le port de communication lorsque le détecteur de gaz est dans la zone dangereuse à
moins que la zone soit connue pour ne pas être dangereuse.
WARNING: Li-Ion rechargeable battery: Only use approved battery pack: W01-3007-000 or W01-
3007-100.
AVERTISSEMENT: Batterie rechargeable Li-Ion: Utilisez uniquement des batteries approuvé:
W01-3007-000 ou W01-3007-100.
USE IN HAZARDOUS AREAS
Equipment which is intended for use in explosive atmospheres and which has been assessed
and certified according to international regulations may be used only under specified
conditions. The components may not be modified in any way.
i. Connection must only be made to the Vdc input jack and to the USB communication port
when the instrument is in non-hazardous location or unless the area is known to be non-
hazardous.
ii. The battery pack shall only be charged or replaced in a non-hazardous location.
iii. The sensors shall only be replaced in a non-hazardous location.
iv. The external connection to the PGM 65xxx shall be in accordance to control drawing W01
0901-CTL. The external alarms that are to be connected to PGM 65xxx must be suitable
for the hazardous location where they are mounted, and supplied from Class 2 power
supply or equivalent. The wiring method shall be to local electrical code and installation
are subject to acceptance by authority having jurisdiction.
The appropriate regulations for service and repair must be properly observed during such
activities.
PGM-65XXX contains a connector for mounting of a wind sensor – RAEMet. This connector has
a set of entity parameters that match the input entity parameters of RAEMet:
Uo: 5.2V; Po: 0.788W; Lo: 198µH; Co: 1000µF.
Keep all ports covered when they are not in use. This keeps moisture and debris out of the ports
and contributes to the instrument’s safety.
AreaRAE 11 User Manual

Proper Product Disposal At End Of Life
The Waste Electrical and Electronic Equipment (WEEE) directive (2002/96/EC)
is intended to promote recycling of electrical and electronic equipment and their
components at end of life. This symbol (crossed-out wheeled bin) indicates
separate collection of waste electrical and electronic equipment in the EU
countries. This product may contain one or more Nickel-metal hydride (NiMH),
Lithium-ion, or Alkaline batteries. Specific battery information is given in this
user guide. Batteries must be recycled or disposed of properly. At the end of its
life, this product must undergo separate collection and recycling from general or
household waste. Please use the return and collection system available in your
country for the disposal of this product.
Sensor Specifications, Cross-Sensitivities, And Calibration Information
For information on sensor specifications, cross-sensitivities, and calibration information, refer to
RAE Systems Technical Note TN-114: Sensor Specifications And Cross-Sensitivities (available for
free download from www.sps.honeywell.com). All specifications presented in this Technical Note
reflect the performance of stand-alone sensors. Actual sensor characteristics may vary when the
sensor is installed in different instruments. As sensor performance may change over time,
specifications provided are for brand-new sensors.
AreaRAE 12 User Manual

Features Comparison
The AreaRAE Plus and AreaRAE Plus/Pro share many of the same features and the same
housing. This user’s guide details all features, including those that are only available on the
AreaRAE Plus/Pro (depending your instrument’s configuration it may be configured with a
different number of sensors, different primary radio type, etc.).
The table below shows the features on the AreaRAE Plus and AreaRAE Plus/Pro.
AreaRAE Plus (PGM-6520) AreaRAE Pro (PGM-6560)
Gas Sensors
Number of Gas
Sensor Slots 7 7
VOC
7R+ 10.6eV Lamp PID (0.1ppm)
4R+ 10.6eV Lamp PID (0.1 ppm)
4R+ 9.8eV Lamp PID (1 ppm)
7R+ 10.6eV Lamp PID (10 ppb)
4R+ 10.6eV Lamp PID (10 ppb)
4R+ 9.8eV Lamp PID (1 ppm)
Combustible LEL LEL
NDIR CO2 Sensor CO2CO2
Toxic EC Up to 6 Up to 6
Supported Sensors
O2, CO, CO ext., CO & H2, H2S, H2S
ext., SO2, NO, NO2, HCN, NH3, PH3,
HCl, HF, ETO-A, ETO-B, ETO-C, Cl2,
ClO2, H2
O2, CO, CO ext., CO & H2, H2S, H2S
ext., SO2, NO, NO2, HCN, NH3, PH3,
HCl, HF, ETO-A, ETO-B, ETO-C, Cl2,
ClO2, H2
Other Sensors
Gamma No Yes (optional)
RAEMet (Wind
Speed, Direction,
Temperature,
Relative Humidity)
Yes (optional) Yes
GPS Yes Yes
Wireless
Long Range ISM
Band 900/2400 MHz 900/2400 MHz
Wi-Fi Optional Optional
Short Range Mesh 915/868 MHz 915/868 MHz
Vertical Polarization, Spring Base Vertical Polarization, Spring Base
Solid-State Relays Yes (3) Yes (3)
AreaRAE 13 User Manual

Standard Contents
The AreaRAE Pro and AreaRAE Plus kit includes:
lAreaRAE Pro or AreaRAE Plus monitor with sensors, battery, and wireless options as
specified and protective rubber boot installed
lUSB communication cable
lAC/DC power adapter (90-264VAC input) plus power cords
lSpare rechargeable battery
l3 Spare external filters
lPhillips screwdriver
lFlathead screwdriver
l4R+ PID opening tool (if instrument is equipped with a PID sensor)
l7R+ PID cover opening tool (if instrument is equipped with a PID sensor)
lPID lamp removal tool (if instrument is equipped with a PID sensor)
lLamp-cleaning kit (isopropanol)
l“T”-type calibration tube
lQuickStart Guide
lCD with documentation
lCD with ProRAE Studio II instrument configuration and data management software
lCalibration and test certificate
Optional accessories:
Exhaust Gas Collector (P/N: W01-3020-000)
Tripod Base Plate (P/N: W01-3018-000)
VOC filter for CO sensors, package of 5 (P/N: W01-3019-000)
AreaRAE 14 User Manual

General Information
Honeywell’s AreaRAE Plus/Pro is a wireless, transportable area monitor that can simultaneously
detect toxic and combustible gases, carbon dioxide, volatile organic chemicals (VOCs), radiation
and meteorological factors. Whether being used into a HazMat response, deploying it at a public
venue or installed as part of a fence-line detection system — for hours, days or weeks at a time —
the AreaRAE Plus/Pro gives you the right hazard intelligence so you can ensure safety for your
teams and the general public. The AreaRAE Plus/Pro also facilitates Industrial Fence-line
monitoring and has the capability to trigger additional devices via relays. Remote real-time
monitoring of sensor data and alarm status is achieved via ProRAE Guardian software.
Key Features
lUp to seven gas sensors (PID, LEL, CO2, Toxics)
lDedicated radiation sensor slot – Gamma sensor
lRAEMet station for wind speed and direction, ambient temperature, and relative humidity
lMultiple onboard wireless options:
Primary radio: ISM (900/2400 MHz)/Wi-Fi
Secondary radio: Mesh
lCID2 certified for U.S. and Canada
lStandard GPS module
lRelay outputs
lOn the field interchangeable gas sensor (4R+ Smart sensor)
lColored rubber boots
lSpare rechargeable battery
lExternal battery charger
l108dB alarm buzzer
lWraparound LED alarm
lEasy serviceability (access to pump/gas sensors/battery)
lLarge Screen and intuitive User interface using icon and text (translated)
lUser interface available in 9 languages: Brazilian Portuguese, Chinese, Dutch, English,
French, German, Italian, Russian, Spanish
AreaRAE 15 User Manual

AreaRAE 16 User Manual

Connections
The AreaRAE Plus/Pro has six physical ports located on the left, right, and top sides. The rubber
boot has integral caps for covering the ports when they are not in use.
IMPORTANT!
Keep all ports covered when they are not in use. This keeps moisture and debris out of the ports
and contributes to the instrument’s intrinsic safety.
AreaRAE 17 User Manual

User Interface
The AreaRAE Plus/Pro’s user interface consists of the display, alarm LEDs, an alarm buzzer, and
three keys.
Display Overview
The LCD display provides visual feedback that includes the sensor types, readings, alarm status,
battery condition, and other information.
AreaRAE 18 User Manual

Status Indicator Icons
Along the top of most screens are status indicators that tell you whether a function is operating
and/or its strength or level.
Icon Function
Wireless status: the ISM or Wi-Fi radio is on (blinks when it cannot find a network)
Wireless status: the ISM or Wi-Fi radio is off
ISM or Wi-Fi radio signal 0% to 19%
ISM or Wi-Fi radio signal 20% to 39%
ISM or Wi-Fi radio signal 40% to 79%
ISM or Wi-Fi radio signal 80% to 100%
ISM or Wi-Fi Long-haul radio type (ISM or Wi-Fi)
RTR Number of Mesh Routers connected
STD Number of standard mesh-radio devices connected
GPS enabled and power is off
(flashing) Cannot find satellite
1 to 3 satellites
4 to 8 satellites
9 to 12 satellites
AreaRAE 19 User Manual