Honeywell UDA2182 User manual

Honeywell Process Solutions
UDA2182
Communications
User Guide
70-82-25-126
January 2009

ii UDA2182 Communications User Guide January 09
Copyright, Notices, and Trademarks
Printed in U.S.A. – © Copyright 2008 by Honeywell
Revised – January 2009
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty
workmanship. Contact your local sales office for warranty information. If warranted goods are
returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge
those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other
warranties, expressed or implied, including those of merchantability and fitness for a
particular purpose. Specifications may change without notice. The information we supply is
believed to be accurate and reliable as of this printing. However, we assume no responsibility for its
use.
While we provide application assistance personally, through our literature and the Honeywell web
site, it is up to the customer to determine the suitability of the product in the application.
Honeywell Process Solutions
2500 W. Union Hill Drive
Phoenix, Arizona 85027
Modbus is a registered trademark of MODICON, Inc.
Windows is an addressed trademark of Microsoft Inc.
The omission of a name from this list is not to be interpreted that the name is not a trademark.
Reference: Modicon Modbus Protocol Reference Guide - PI-MBUS-300 Rev. G

January 09 UDA2182 Communications User Guide iii
About This Document
Abstract
This document provides information specific to the communications interface for Honeywell’s Universal Dual
Analyzer (UDA) 2182.
In this document you will find:
•How to wire the Ethernet and serial ports
•How to configure the Ethernet port settings
•How to use Modbus RTU to read and write UDA parameters on the serial port
•How to use Modbus TCP to read and write UDA parameters on the Ethernet port
•How to use the UDA web pages
•How to send email alarm events from the UDA
Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com
Honeywell Field Solutions http://www.honeywell.com/ps
Technical tips http://content.honeywell.com/ipc/faq
Telephone
Contact us by telephone at the numbers listed below.
Country Organization Phone Number
United States and Canada Honeywell
1-800-423-9883 Tech. Support 1-800-525-7439 Service
Acronyms and Definitions
UDA Universal Dual Analyzer
TCP Transmission Control Protocol
IP Internet Protocol
IE Internet Explorer
SMTP Simple Mail Transfer Protocol
DNS Domain Name System
DHCP Dynamic Host Configuration Protocol
TFTP Trivial File Transfer Protocol

iv UDA2182 Communications User Guide January 09
Contents
1. INTRODUCTION................................................................................................... 1
1.1 Overview........................................................................................................................................1
1.2 Specifications .................................................................................................................................2
2. COMMUNICATION CARD WIRING...................................................................... 3
2.1 Overview........................................................................................................................................3
2.2 Ethernet Port Wiring ......................................................................................................................3
2.3 Serial Port Wiring........................................................................................................................... 4
3. UDA COMMUNICATIONS SETUP ....................................................................... 5
3.1 UDA Ethernet Communications Setup...........................................................................................5
3.1.1 Overview .............................................................................................................................5
3.1.2 Setting up a Static IP Address using the Front Panel ..........................................................6
3.1.3 Setting up DHCP using the front-panel...............................................................................8
3.2 UDA Serial Communications Setup...............................................................................................9
4. MODBUS RTU SERIAL COMMUNICATION PORT........................................... 10
4.1 Overview......................................................................................................................................10
4.2 Modbus RTU Message Format ....................................................................................................10
4.3 Modbus RTU Link Layer.............................................................................................................11
4.4 General Modbus RTU message format ........................................................................................ 11
4.5 Modbus RTU Data Layer.............................................................................................................11
5. MODBUS/TCP INTERFACE............................................................................... 12
5.1 Introduction..................................................................................................................................12
5.2 Modbus/TCP Protocol..................................................................................................................12
5.3 Parameter Addressing...................................................................................................................12
6. IEEE 32-BIT FLOATING POINT REGISTER INFORMATION............................ 13
6.1 IEEE Floating Point Data Format.................................................................................................13
7. MODBUS DOUBLE REGISTER FORMAT......................................................... 16
7.1 Overview......................................................................................................................................16
7.2 IEEE Floating Point Formats........................................................................................................17
7.3 Unsigned/signed 32-bit Register Formats ....................................................................................18
7.4 Setting Up the Modbus Double Register Format ......................................................................... 19

January 09 UDA2182 Communications User Guide v
8. MODBUS/TCP & MODBUS RTU FUNCTION CODES....................................... 21
8.1 Function code definitions.............................................................................................................21
8.2 Function Code 03- Read Holding (Data) Registers......................................................................22
8.3 Function Code 04 - Read Input Registers.....................................................................................23
8.4 Function Code 16 (10h) - Preset Multiple Registers....................................................................24
8.5 Function Code 17 (11h) - Report UDA ID................................................................................... 25
9. MODBUS RTU EXCEPTION CODES................................................................. 27
9.1 Introduction..................................................................................................................................27
10. PARAMETERS ACCESSIBLE WITH FUNCTION CODES 03 AND 10H........... 29
10.1 Variables...................................................................................................................................29
10.2 Holding Registers Map.............................................................................................................29
11. PARAMETERS ACCESSIBLE WITH FUNCTION CODE 04.............................. 31
11.1 Signals.......................................................................................................................................31
11.2 Input Registers Map..................................................................................................................31
12. WEB PAGES....................................................................................................... 38
12.1 Overview...................................................................................................................................38
12.2 Login Page................................................................................................................................38
12.3 Welcome Page ..........................................................................................................................40
12.4 Network Configuration Page ....................................................................................................41
12.4.1 IP Address Configuration Page......................................................................................42
12.4.2 SMPT Server Name Configuration Page.......................................................................43
12.4.3 Add Alarm Recipient Configuration Page.....................................................................44
12.4.4 UDA Email Address Configuration Page......................................................................45
12.5 Parameters Page........................................................................................................................46
12.6 Optional Parameters Page.........................................................................................................47
12.7 Event History Web Page...........................................................................................................48
12.8 About Web Page.......................................................................................................................49
12.9 Contact Web Page.....................................................................................................................50
12.10 Website Page.........................................................................................................................51
12.11 Log Off Page.........................................................................................................................52
INDEX...........................................................................................................................53

vi UDA2182 Communications User Guide January 09
Tables
Table 3-1 Configurable Parameters ______________________________________________________ 5
Table 3-2 Setting Up a Static Address ____________________________________________________ 6
Table 3-3 Setting Up DHCP using the Front Panel __________________________________________ 8
Table 4-1 Modbus RTU Message Formats _______________________________________________ 10
Table 7-1 Modbus Double Register Format Selections ______________________________________ 16
Table 7-2 IEEE Floating Point Number Examples in Big Endian Format _______________________ 18
Table 8-1 Modbus/TCP and Modbus RTU Function Codes Definitions_________________________ 21
Table 9-1 Modbus RTU Data Layer Status Exception Codes _________________________________ 28
Table 10-1 Holding Registers Map _____________________________________________________ 29
Table 11-1 Holding Registers Map _____________________________________________________ 31
Table 12-1 Setting a Static IP Address __________________________________________________ 42
Table 12-2 Setting a SMPT Server Name ________________________________________________ 43
Table 12-3 Adding an Alarm Recipient__________________________________________________ 44
Table 12-4 UDA Email Address Configuration____________________________________________ 45

January 09 UDA2182 Communications User Guide vii
Figures
Figure 2-1 Communication Card Location_________________________________________________ 3
Figure 2-2 Ethernet Port Wiring _________________________________________________________ 3
Figure 2-3 Serial Port Wiring ___________________________________________________________ 4
Figure 5-1 Modbus RTU Protocol within a TCP/IP Frame___________________________________ 12
Figure 6-1 IEEE Floating Point Data format______________________________________________ 13
Figure 7-1 IEEE Floating Point Formats_________________________________________________ 17
Figure 12-1 Login Page ______________________________________________________________ 38
Figure 12-2 Welcome Page ___________________________________________________________ 40
Figure 12-3 Network Configuration Page ________________________________________________ 41
Figure 12-4 IP Address Configuration___________________________________________________ 42
Figure 12-5 SMTP Server Name _______________________________________________________ 43
Figure 12-6 Add Alarm Recipient ______________________________________________________ 44
Figure 12-7 UDA Email Address Configuration___________________________________________ 45
Figure 12-8 Monitor Parameters Page___________________________________________________ 46
Figure 12-9 Monitor Optional Parameters Page ___________________________________________ 47
Figure 12-10 Event History Page_______________________________________________________ 48
Figure 12-11 About Page_____________________________________________________________ 49
Figure 12-12 Contact Page____________________________________________________________ 50
Figure 12-13 Honeywell Website Page __________________________________________________ 51
Figure 12-14 Log Off Page ___________________________________________________________ 52

Introduction
January 09 UDA2182 Communications User Guide 1
1. Introduction
1.1 Overview
The UDA2182 provides Modbus communications support on two communication interfaces using the
optional Communication Card.
Serial port provides
•RS422/RS485 multi-drop
•2400 to 115200 programmable baud rate
•Modbus RTU protocol to read signals including PV, Temperature, Alarm Status, outputs, relay
status, etc.
•Read/write four analog and four digital variables (Note 1)
•Can communicate to the P.IE. tool
Ethernet port provides:
•Up to 5 Modbus TCP connections simultaneously
•Ethernet parameters are configured via the front-panel or web pages.
•Web server with up to 10 clients simultaneously
•Web pages (Note 2) setup the Ethernet port settings and monitor readings, alarms, statuses,
events. See Section 12
•Multi-language email to send alarm status changes. Alarm notification to eight email addresses.
These must be configured using web pages signed in as the administrator.
•DHCP: ( Dynamic Host Configuration Protocol) selectable via web page or front-panel
•Firmware upgrade to Main CPU board
•Firmware upgrade to Communications card
•Can communicate to the P.IE. tool
Note 1
There are four analog and four digital variables. These variables can be read and written remotely using
Modbus function codes.
Variables will appear as a selection for various parameters:
•Analog variables can be an alarm source, analog relay source, current output source, monitor
source, math source, auxiliary switch source, PID TRV, and PID remote setpoint.
•Digital variables can be an alarm disable, remote setpoint select, Tune Set2 select, digital relay
source, logic-in source, auxiliary switch select, PID TRC select, PID RSP select, and auto cycle
start source.
Note 2
Web pages (Section 12) provide the following:
•Multiple language support
•“Guest” accessibility for read-only permission
•“Admin” accessibility for read and write permission
•Readings of Inputs, Outputs, and Relay Outputs
•Status of Inputs, Outputs, and Alarms.
•Readings and Status of optional parameters (control, pharma, and auto-cycle)
•List of last twelve events
•Network configuration including IP address, subnet mask, gateway etc.
•Email configuration for alarm event notification

Introduction
2 UDA2182 Communications User Guide January 09
1.2 Specifications
RS422/RS485 Modbus
RTU Slave
Communications Interface
(Optional)
Baud Rate: 2400, 4800, 9600, 19200, 38400, 57600, or 115200 selectable
Data Format:: IEEE floating point and 32-bit integer. Word swap configurable.
Length of Link:
2000 ft (600 m) max. with Belden 9271 Twinax Cable and 120 ohm termination resistors
4000 ft (1200 m) max. with Belden 8227 Twinax Cable and 100 ohm termination resistors
Link Characteristics: Two-wire (half-duplex), multi-drop Modbus RTU protocol, 15 drops maximum or
up to 31 drops for shorter link length.
Modbus RTU slave: Provides monitoring of inputs outputs, statuses, alarms, and variables. Provides
writing of variables for remotely modifying parameter settings.
Ethernet TCP/IP
Communications Interface
(Optional)
Type: 10 or 100 BaseT; auto-speed and auto-polarity sensing
Length of Link: 330 ft. (100 m) maximum. Use Shielded twisted-pair, Category 5 (STP CAT5) Ethernet
cable.
Link Characteristics: Four-wire plus shield, single drop, five hops maximum
IP Address: IP Address is 192.168.1.254 as shipped from the factory
Recommended network configuration: Use Switch rather than Hub in order to maximize UDA Ethernet
performance
Configuration: Ethernet parameters are configured via the front-panel or web pages.
Modbus TCP/IP: Five simultaneous socket connections provide monitoring of inputs outputs, statuses,
alarms, and variables. Provides writing of variables for remotely modifying parameter settings.
Modbus TCP/IP Data Format: IEEE floating point and 32-bit integer. Word swap configurable.
Web server: multiple client support
Web pages: monitoring inputs, outputs, statuses, alarms, and events
Multi-language Email: Alarm notification to eight email addresses. These must be configured using
web pages signed in as the administrator.
DHCP: ( Dynamic Host Configuration Protocol) selectable via web page or front-panel