Honeywell APT2000 Series User manual

APT2000 Series
70-82-25-96
MU1I-6251
Revision 1 – 03/00
2-Wire Toroidal
Conductivity Transmitters
User Manual

Software release: 1.x
TA-194.350-HWE01 210700
Copyright, otices, and Trademarks
E Copyright 1999 by Honeywell Inc.
Revision 1 – 03/00
While this information is presented in good faith and believed to be accurate,
Honeywell disclaims the implied warranties of merchantability and fitness for a
particular purpose and makes no express warranties except as may be stated in
its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequen-
tial damages. The information and specifications in this document are subject to
change without notice.
Honeywell
Industrial Automation and Control
Automation College
1100 Virginia Drive
Ft. Washington, PA. 19034
Honeywell S. A.
Espace Industriel Nord
rue André Durouchez
80084 Amiens Cedex 2
France
Contacts
The following list identifies important contacts within Honeywell.
Organization Telephone Address
Honeywell Technical
Assistance Center 1-800-423-9883 (USA and Canada) 1100 Virginia Avenue Fort Washington, PA 19034
Honeywell S.A. 33-3-22-54-56-56
(Europe) 80084 Amiens Cedex 2 France

Warning
Warning
Warning
Information
3
Safety Precautions
Be sure to read and observe the following requirements!
The APT2000TC-0(H)-00 Transmitter is approved for operation in safe areas and hazardous
locations DIV 2 (USA/Canada only).
Before connecting the Transmitter to a power supply unit, make sure that this is not capable
of outputting more than 40 Vdc (safe areas) / 30 Vdc (DIV 2).
The APT 2000PH-0(H)-IS Transmitter is approved for operation in hazardous locations
DIV 1 (USA/Canada) / Zone 1 (Europe).
Before connecting the Transmitter to a power supply unit, make sure that this is an associ-
ated apparatus.
The measuring inputs of the APT 2000PH-0(H)-IS Transmitter may be led into Zone 0
(Europe).
However, be sure to observe the national regulations concerning Zone 0 applications.
The Transmitter itself is not approved for operation in Zone 0!
Whenever it is likely that the protection has been impaired, the Transmitter shall be made inoperative and
secured against unintended operation.
The protection is likely to be impaired if, for example:
❏the Transmitter shows visible damage
❏the Transmitter fails to perform the intended measurements
❏after prolonged storage at temperatures above 70 °C
❏after severe transport stresses
Before recommissioning the Transmitter, a professional routine test must be performed. This test should be
carried out at our factory.
The Transmitter shall not be used in a manner not specified by this manual.

CAL
ote
Warning
CONF
CAL
Information
4
Information on this Instruction Manual
ITALICS are used for texts which appear in the APT2000TC Transmitter display.
Bold print is used to represent keys, e.g. CAL.
Keys for which the functions are explained are frequently shown in the
left-hand column.
Notes provide important information that should be strictly followed when using the Transmit-
ter.
Warning means that the instructions given must always be followed for your own safety.
Failure to follow these instructions may result in injuries.
Mode Codes
After pressing CONF or CAL you can enter one of the following codes to access the desig-
nated mode:
CONF, 0000: Error info
CONF, 1200: Configuration
CONF, 5555: Current source
CAL, 0000: Cal info
CAL, 1001: Zero point calibration
CAL, 1015: Temp probe adjustment
CAL, 1100: Cell factor calibration
CAL, 1125: Input/adjustment of sensor factor
CAL, 2222: Test mode

Contents
5
Contents
Safety Precautions 3. . . . . . . . . . . . . . . . . . . . . .
Information on this Instruction Manual 4. . .
Mode Codes 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Package Contents and Unpacking 6. . . .
Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . .
2 Installation, Connection
and Commissioning 10. . . . . . . . . . . . . . . . .
Proper Use 10. . . . . . . . . . . . . . . . . . . . . . . .
Overview of the
Conductivity Transmitter 11. . . . . . . . . . . . .
Terminal Assignment 12. . . . . . . . . . . . . . . .
Installation and Commissioning 13. . . . . . .
Typical Wiring 14. . . . . . . . . . . . . . . . . . . . . .
3 Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . .
User Interface 15. . . . . . . . . . . . . . . . . . . . . .
Display 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Functions 17. . . . . . . . . . . . . . . . . . . .
Outputs 18. . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration 19. . . . . . . . . . . . . . . . . . . . . . .
Calibration 21. . . . . . . . . . . . . . . . . . . . . . . . .
Measurement 25. . . . . . . . . . . . . . . . . . . . . .
4 Diagnostics, Maintenance and Cleaning 26
Sensoface, Sensocheck26. . . . . . . . . .
Error Messages 26. . . . . . . . . . . . . . . . . . . .
Diagnostics Functions 28. . . . . . . . . . . . . . .
Maintenance and Cleaning 29. . . . . . . . . . .
5 Appendix 30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Line 30. . . . . . . . . . . . . . . . . . . . . . .
Specifications 31. . . . . . . . . . . . . . . . . . . . . .
Type Examination Certificate 35. . . . . . . . .
Calibration Solutions 38. . . . . . . . . . . . . . . .
Concentration Curves 39. . . . . . . . . . . . . . .
Index 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly
6
1 Assembly
Package Contents and Unpacking
Unpack the unit carefully and check the shipment for
transport damage and completeness.
The package contains:
–Front unit of Transmitter
–Lower case
–Short instruction sheet
–This instruction manual
–HART description
(only for Model APT2000TC-H-..)
–Bag containing:
➀2 plastic plugs ➆1 hinge pin
➁5 hexagon nuts ➇3 cable ties
➂3 Pg cable glands ➈3 filler plugs
➃1 rubber reducer ➉3 sealing rings
➄1 Pg plug 11 1 metal plate
➅4 set screws for conduit
12 1 jumper
Assembly
Fig. 1 Assembling the case
➀
(For sealing in case
of wall mounting)
➁
➂
➃
➄
➅
➆
(Can be inserted
from either side)
➇
➈
➉
11
For conduit mounting:
Place washer
between enclosure
and nut.
11
12

Assembly
7
80 [3.15]
32 [1.26]
72 [2.83]
6.2 [0.24] approx. 14
84 [3.31]
42 [1.65] Pg 13.5 (3 pcs.)
144 [5.67]
144 [5.67]
21
43 [1.69]
105 [4.13] 27
Control panel 1 – 22 mm
max. 25 78 [3.07] 27
Control panel cutout
138 x 138 mm (DIN 43700)
Panel-mount kit
consisting of:
4 screws
4 span pieces
4 threaded sleeves
1 seal
➀
➁
➂
➃
➃
➀
➁
➂
Holes for
post mounting
Holes for
wall mounting
(4 x)
(2 x)
[0.55]
[1.06]
[0.83]
[0.98] [1.06]
[5.43 x 5.43]
[0.04 – 0.87]
Note: All dimensions
in mm [inches]
(not included in supply)
2 holes 21.5 mm dia. [8.47] for Pg 13.5
I
or 1/2 conduit
Fig. 2 Dimension drawing for Transmitter, mounting diagram and P/N 51205990-001 panel-mount kit

Assembly
8
horizontal post/
40–60 mm dia.
➀
➁
➂
51205989-001
(if required)
For vertical or
pipe mounting
Pipe-mount kit
consisting of:
4 self-tapping screws
1 pipe mounting plate
2 hose clamps with
➀
➁
➂worm gear drive
to DIN 3017
[1.57–2.36]
protective hood
Fig. 3 P/N 51205988-001 pipe-mount kit
165 [6.5]
173 [6.81]
132 [5.2]
Fig. 4 P/N 51205989-001 protective hood for wall and pipe mounting

Assembly
9
280 [11.03] 7 [0.28]
➀Recommended stripping lengths for
multi-core cables
➁Recommended stripping length for
coaxial cable
➂Pulling out the terminals using a
screwdriver (also see ➆)
➃Cable laying in the Transmitter
➄Connecting lines for loop current
➅Cover for sensor and temperature
probe terminals
➆Areas for placing the screwdriver to
pull out the terminals
➇Connection of handheld terminal
➀➁
➃
➄
Be sure not to
notch the cable
cores when stripping
the insulation!
Dimensions in mm [inches].
➄
➅
➆
➇
Coaxial cable
13 mm [0.5]
7 mm [0.28]
➂
Fig. 5 Installation information

Warning
Warning
Warning
Capabilities, Connection
10
2 Installation, Connection and Commissioning
Proper Use
The APT2000TC Transmitter is used for conductivity
and temperature measurement in chemical, pulp and
paper, biotechnology, food processing, pharmaceuti-
cal, electroplating, and water/wastewater industries.
It can either be mounted on site or in a control panel.
The APT2000TC-0(H)-00
Transmitter is approved for opera-
tion in safe areas and hazardous
locations DIV 2 (USA/Canada only).
Before connecting the Transmitter
to a power supply unit, make sure
that this is not capable of outputting
more than 40 Vdc (safe areas) /
30 Vdc (DIV 2).
The APT2000TC-0(H)-IS Transmit-
ter is approved for operation in haz-
ardous locations DIV 1 (USA/Can-
ada) / Zone 1 (Europe).
Before connecting the Transmitter
to a power supply unit, make sure
that this is an associated appara-
tus.
The measuring inputs of the APT
2000PH-0(H)-IS Transmitter may
be led into Zone 0 (Europe).
However, be sure to observe the
national regulations concerning
Zone 0 applications.
The Transmitter itself is not ap-
proved for operation in Zone 0!