Horizon Fitness Endurance3 User manual

ELLIPTICAL OWNER’S MANUAL
Read the ELLIPTICAL GUIDE before using this OWNER’S MANUAL.
Endurance3Endurance4Endurance5i

23
ASSEMBLY
There are several areas during the assembly process that special attention must be paid. It is very important to follow the assembly
instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the
elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to
the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.
Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided
below. Also locate the model name which is next to the serial number.
ENTER YOUR SERIAL NUMBER AND MODEL NAME IN THE BOXES BELOW:
SERIAL NUMBER:
MODEL NAME: HORIZON ELLIPTICAL
WARNING

4 5
PI VOTING F OOT PADS
CR A NK
TOP CAP
GU IDE R AIL S ET
SP E AK ERS
WATE R BOT TL E HO LDE R
UP PE R HAN DLE BA R
PU LSE G RIP S
CO NS OLE
STA BI LIZ ER TUBE
PO WER C OR D SOC KET
MA IN F R AM E
PE DA L ARM
RE A R CO VE R
IP OD/ MP3 P LAYE R POC KET
CO NS OLE FA N
CO NS OLE MAS T
TOUC H PAD PAN E L AN D DIS PLAY W IN DOW S
LOWE R HAN DLE BA R
LOWE R LI NK AR M
PI VOTING F OOT PADS
CR A NK
TOP CAP
GU IDE R AIL S ET
SP E AK ERS
WATE R BOT TL E HO LDE R
UP PE R HAN DLE BA R
PU LSE G RIP S
CO NS OLE
RE A R CO VE R
STA BI LIZ ER TUBE
PO WER C OR D SOC KET
MA IN F R AM E
PE DA L ARM
IP OD/ MP3 P LAYE R POC KET
CO NS OLE FA N
CO NS OLE MAS T
TOUC H PAD PAN E L AN D DIS PLAY W IN DOW S
LOWE R HAN DLE BA R
LOWE R LI NK AR M
Endurance3Endurance4

6 7
PI VOTING F OOT PADS
CR A NK
TOP CAP
PE DA L ARM
SP E AK ERS
WATE R BOT TL E HO LDE R
UP PE R HAN DLE BA R
PU LSE G RIP S
CO NS OLE
ON /OFF SW ITCH
STA BI LIZ ER TUBE
PO WER C OR D SOC KET
MA IN F R AM E
GU IDE R AIL S ET
RE A R CO VE R
IP OD/ MP3 P LAYE R POC KET
CO NS OLE FA N
CO NS OLE MAS T
TOUC H PAD PAN E L AN D DIS PLAY W IN DOW S
LOWE R HAN DLE BA R
LOWE R LI NK AR M
IN CLINE C OV ER
UNPACKING
Unpack the product where you will be using it. Place the elliptical carton on a level flat
surface. It is recommended that you place a protective covering on your floor. Never
open box when it is on its side.
NOTE: During each assembly step, ensure that ALL nuts and bolts are in place and
partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease,
such as lithium bike grease is recommended.
If you have questions or if
there are any missing parts,
contact Customer Tech
Support.
NEED HELP?
PRE ASSEMBLY
ALL
MODELS
Endurance5i
TOOLS INCLUDED:
FScrewdriver
F8 mm L-Wrench
F6 mm L-Wrench
F5 mm L-Wrench
F13/15 mm Flat Wrench
PARTS INCLUDED:
F1 Main Frame
F1 Stabilizer Tube
F1 Guide Rail Set
F2 Pedal Arms
F2 Lower Handlebars
F2 Upper Handlebars
F2 Lower Link Arms With Footpads
F1 Top Cap
F1 Top Cap Rear Cover (Endurance 4, Endurance 5i only)
F1 Console Mast
F1 Console Mast Boot
F1 Console
F2 Handlebar Caps
F1 Water Bottle Holder
F1 Rear Cover (Endurance 5i only)
F1 Audio Adapter Cable
F1 Power Cord
F7 Hardware Bags

8 9
ASSEMBLY STEP 1 ENDURANCE 3, ENDURANCE 4 ASSEMBLY STEP 2
ALL
MODELS
Endurance3
Endurance4
A Open hardware bag 1.
B Attach the stabilizer tube to the main
frame using 4 bolts (a), 4 spring
washers (b) and 4 arc washers (c).
BOLT (A)
30 mm
Qty: 4
SPRI NG WASHER (B)
15 mm
Qty: 4
ARC WASHER (C)
17 mm
Qty: 4
HARDWARE BAG 1 CONTENTS :
BOLTS (A)
SPRI NG WASHER S (B)
ARC WASHER S (C)
STABILIZER TU BE
MAIN FRAME
BOLTS (A)
SPRI NG WASHERS (B)
ARC WASHER S (C)
STABILIZER TU BE
MAIN FRAME
* This step is for Endurance 3, Endurance 4 models only.
A Open hardware bag 2.
B Align guide rail set with main frame as
shown.
C Attach the guide rail set to the main frame
using 4 bolts (d), 4 flat washers (e) and 4
tooth washers (g).
HARDWARE BAG 2 CONTENTS :
TOOTH WASHERS (G)
FLAT WASHE RS (E)
GUI DE RAIL SET
BOLTS (D)
MAIN FRAME
ENDURANCE 3 SHOWNENDURANCE 3 SHOWN
ENDURANCE 5i SHOWN
TOOTH WASHER (G)
15 mm
Qty: 4
FLAT WASHE R (E)
17 mm
Qty: 4
BOLT (D)
55 mm
Qty: 4

10 11
ENDURANCE 5i ASSEMBLY STEP 2 ENDURANCE 5i ASSEMBLY STEP 2
Endurance5i Endurance5i
TOOTH WASHERS (G)
FLAT WASHE RS (E)
GUI DE RAIL SET
BOLTS (D)
MAIN FRAME
ENDURANCE 5i ONLY
* This step is for Endurance 5i model only.
* Endurance 3, Endurance 4 models skip to STEP 3.
A Open hardware bag 2.
B Attach the guide rail set to the main frame
using 4 bolts (d), 4 flat washers (e) and 4
tooth washers (g).
TOOTH WASHER (G)
15 mm
Qty: 4
FLAT WASHE R (E)
17 mm
Qty: 4
BOLT (D)
55 mm
Qty: 4
HARDWARE BAG 2 CONTENTS (For Steps A–B):
SPRI NG WASHER (B)
15 mm
Qty: 4
FLAT WASHE R (I)
16 mm
Qty: 4
BOLT (H)
35 mm
Qty: 4
NUT (J)
Qty: 4
GUI DE RAILS
MAIN FRAME
BOLTS (H)
SPRI NG WASHE RS (B)
FLAT WASHE RS (I)
NUTS (J)
C Attach the guide rails to the main frame
using 4 bolts (h), 4 flat washers (i), 4
spring washers (b) and 4 nuts (j).
HARDWARE BAG 2 CONTENTS (For Step C) :

12 13
ASSEMBLY STEP 3
ALL
MODELS
ASSEMBLY STEP 4
ALL
MODELS
ENDURANCE 5i SHOWN
BOLT (M)
SPRI NG WASHER (B)
FLAT WASHE R (K)
WAVY WASHE R (L)
PEDAL ARM
CRANK
PEDAL ARM WHE EL
GUI DE RAIL
CONSOLE MAST
PRE-IN STALLED BOLTS
CONSOLE CABLE
MAIN FRAME A Open hardware bag 4.
B Silde 1 flat washer (n), 1 wavy washer
(l) and another flat washer (n) onto the
console mast.
C Slide lower handlebar onto console
mast and attach using 1 flat washer (n),
1 flat washer (k), 1 handlebar cap, 1
spring washer (b) and 1 bolt (m).
D Repeat steps B–C on the opposite side of the
elliptical.
BOLT (M)
20 mm
Qty: 2
SPRI NG WASHER (B)
15 mm
Qty: 2
FLAT WASHE R (K)
20 mm
Qty: 4
WAVY WASHE R (L)
22.5 mm
Qty: 2
FLAT WASHE R (N)
25 mm
Qty: 6
HARDWARE BAG 4 CONTENTS :ENDURANCE 5i SHOWN
BOLT (M)
SPRI NG
WASHER (B)
FLAT WASHE RS (K)
FLAT WASHE RS (N)CONSOLE MAST
HANDLE BAR
CAP
LOWER HANDLE BAR
WAVY WASHER (L)
NOTE: Be
careful not
to pinch any
wires while
attaching the
console mast.
A Open hardware bag 3.
B Carefully pull the console cable through
the console mast using the twist tie located
inside the console mast.
C Gently slide the console mast onto the
main frame and attach console mast to
main frame using pre-installed bolts.
D Slide wavy washer (l) over crank
followed by pedal arm as shown. Rest
pedal arm wheel on guide rail.
E Attach the pedal arm to the crank using 1
flat washer (k), 1 spring washer (b)
and 1 bolt (m).
F Repeat steps E–F on the opposite side of the
elliptical.
BOLT (M)
20 mm
Qty: 2
SPRIN G WASHER (B)
15 mm
Qty: 2
FLAT WASHER (K)
20 mm
Qty: 2
WAVY WASHER (L)
22.5 mm
Qty: 2
HARDWARE BAG 3 CONTENTS :

14 15
ASSEMBLY STEP 5
ALL
MODELS
ENDURANCE 4, ENDURANCE 5i ASSEMBLY STEP 6
Endurance4
Endurance5i
BOLT (O)
SPRI NG WASHER (B)
FLAT WASHE R (E)
FLAT WASHE R (K)
BOLT (M)
NUT (J)
LOWER HANDLE BAR
SPRI NG WASHER (B)
TEFLON WASHER S (P)
LOWER LINK AR M
PEDAL ARM BRACKET
A Open hardware bag 5.
B Slide lower link arm onto pedal arm
bracket.
C Attach lower link arm to pedal arm
using 1 flat washer (k), 1 spring
washer (b) and 1 bolt (m).
D Align opposite end of lower link arm with
bracket on bottom of lower handlebar.
E Place teflon washers (p) on both sides of
the lower link arm. While holding teflon
washers (p) slide lower link arm into
bottom end of lower handlebar.
F Secure the joint with 1 flat washer (e), 1
spring washer (b),1 bolt (o) and secure
with 1 nut (j).
G Repeat steps B–F on the opposite side of the
elliptical.
BOLT (M)
20 mm
Qty: 2
SPRI NG WASHER (B)
15 mm
Qty: 4
FLAT WASHE R (K)
20 mm
Qty: 2 TEFLON
WASHER (P)
28.4 mm
Qty: 4
FLAT WASHE R (E)
17 mm
Qty: 2
NUT (J)
Qty: 2
BOLT (O)
70 mm
Qty: 2
HARDWARE BAG 5 CONTENTS :
ENDURANCE 5i SHOWN
* This step is for Endurance 4, Endurance 5i models only.
* Other models skip to next page.
A Open hardware bag 6.
B Silde top cap and top cap rear cover
over console mast and snap into place.
C Slide console mast boot around
console mast and insert into top cap.
D Slide water bottle holder over
console mast and attach using 3 bolts
(r).
Endurance 5i only:
E Slide rear cap over rear stabilizer and
attach using 2 screws (q).
BOLT (R)
12 mm
Qty: 3
EX-78 only:
SCREW (Q)
15 mm
Qty: 2
HARDWARE BAG 6 CONTENTS :ENDURANCE 5i SHOWN
WATER
BOTTLE
HOLDER
CONSOLE MAST
CONSOLE MAST BOOT
TOP CAP
BOLT (R)
SCREWS (Q)
REAR CAP (EX-78 ONLY)
BOLTS (R)
TOP CAP
REAR
COVER
REAR STABILIZER

16 17
ENDURANCE 3 ASSEMBLY STEP 7
ALL
MODELS
ASSEMBLY STEP 8
Endurance3
WATER
BOTTLE
HOLDER
CONSOLE MAST
CONSOLE MAST BOOT
SCREW (S)
SCREWS (S)
TOP CAP
* This step is for Endurance 3 model only.
* Endurance 4, Endurance 5i models skip to next page.
A Open hardware bag 7.
B Silde top cap over console mast and
snap into place.
C Insert console mast boot over top cap
and snap into place.
D Slide water bottle holder over
console mast and attach using 3
screws (s).
HARDWARE BAG 7 CONTENTS :
SCREW (S)
12 mm
Qty: 3
A Open hardware bag 8.
B Attach the CONSOLE CABLES to the
CONSOLE.
C Carefully tuck the CONSOLE CABLES into
the CONSOLE MAST before attaching the
CONSOLE. Attach CONSOLE to CONSOLE
MAST using 4 BOLTS (T).
D Slide UPPER HANDLEBARS onto LOWER
HANDLEBARS and align NOTCH with TAB
making sure handlebars are joined together
completely. Secure UPPER HANDLEBARS
to LOWER HANDLEBARS using PRE-
ATTACHED SET SCREWS.
E Repeat step D on other side.
YOU ARE FINISHED!
BOLT (T)
10 mm
Qty: 4
HARDWARE BAG 8 CONTENTS :ENDURANCE 3 SHOWN
CONSOLE
CONSOLE MAST
BOLTS (T)
UPPER HAN DLEBAR
CONSOLE CABLES
LOWER HANDLE BAR
PRE-IN STALLED
SET SCREWS
NOTCH
TAB
NOTE: Be careful not
to pinch any wires while
attaching the console.

18 19
ELLIPTICAL OPERATION
This section explains how to use your elliptical’s console and programming.
The BASIC OPERATION section in the ELLIPTICAL GUIDE has instructions for the following:
• LOCATION OF THE ELLIPTICAL
• POWER/GROUNDING INSTRUCTIONS
• FOOT POSITIONING
• MOVING THE ELLIPTICAL
• LEVELING THE ELLIPTICAL
• POWER/MANUAL INCLINE OPERATION
• USING THE HEART RATE FUNCTION