Horizon Fitness GR6 User manual

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GR6 SERVICE MANUAL

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TABLE OF CONTENTS
CHAPTER 1: Serial Number Location…………………………………………3
CHAPTER 2: Indoor Cycle Operation………………………………………4
2.1 How to Move the Indoor Cycle…………………………………………4
2.2 How to Adjust the Indoor Cycle…………………………………………4
CHAPTER 3: Basic Maintenance………………………………………………7
3.1 Common Product Questions……………………………………………7
3.2 Basic Maintenance………………………………………………………7
CHAPTER 4: Troubleshooting……………………………………………………9
4.1 Bottom Bracket Noise or Damage………………………………………9
4.2 Hub Axle Replacement…………………………………………………13
4.3 Outer Chain Guard Replacement………………………………………17

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CHAPTER 1: Serial Number Location
The serial number is located on the front stabilizer.

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CHAPTER 2: Indoor Cycle Operation
2.1 HOW TO MOVE THE INDOOR CYCLE
Due to the weight of the indoor cycle, it is recommended that two people move it. While one
person lifts the back of the indoor cycle, the second person firmly holds the handlebar and tips
the indoor cycle forward until it rolls on the wheels. Carefully move the indoor cycle to the
desired location and then lower it.
If the indoor cycle rocks on the floor after being set down, turn the leveling feet underneath the
front or rear stabilizer until the rocking motion is eliminated.
Location of the Indoor Cycle
Place the indoor cycle on a level surface. There should be 2 feet (60cm) of each side surround
the indoor cycle. Do not place the cycle in any area that will block any vent or air openings.
The indoor cycle should not be located in a garage, covered patio, near water nor outdoors.
Warning
To reduce the risk of injury, use extreme caution while moving the indoor cycle. Do not attempt
to move it over uneven surfaces and make sure there’s a safety space of 20 inch (minimum) to
the nearest equipment is recommended.
2.2 HOW TO ADJUST THE INDOOR CYCLE
The indoor cycle can be adjusted for maximum comfort and exercise effectiveness. The
instructions below describe one approach to adjust the indoor cycle to ensure optimal user
comfort and ideal body position. You may choose to adjust the indoor cycle differently.
Saddle adjustment
Proper saddle height helps ensure maximum exercise efficiency and comfort, while reducing
the risk of injury. Adjust the saddle height to make sure it’s in proper position, one that keeps a
slightly bent in your knee while your legs are in the extended position.

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Handlebar adjustment
Proper position for the handlebar is based primarily on comfort. Typically, the handlebar should
be positioned slightly higher than the saddle for beginning cyclists. Advanced cyclists could try
different heights to get the arrangement most suitable for you.
To adjust the saddle height:
Rotate the adjustment lever counter clockwise and adjust the saddle to a comfortable pedaling
position. Rotate the lever clockwise to lock the saddle position.
To adjust the saddle horizontal position:
Rotate the adjustment lever counter clockwise to slide the saddle forward or backward as
desired. Rotate the lever clockwise to lock saddle position. Test the saddle slide for proper
operation.
To adjust the handlebar height
Rotate the adjustment lever counter clockwise to adjust the handlebar height. Raise or lower
the handlebar to the desired height. Rotate the lever clockwise to lock the handlebar position.
To adjust the pedal straps
Place each foot ankle on the pedal and in the toe clip strap that the foot ankle is centered over
the pedal spindle (center of the pedal). Rotate one foot the arms reach and pull up on the tow
clip strap. Repeat for the other foot. Keep your knees over your feet as you pedal. To remove
your foot from the toe clip, loosen the strap and pull out.