HSGM HSG-0-electronic User manual

HSGM Heißschneide-Geräte
u.- Maschinen GmbH
HSGM GmbH
Telefon : [phone] Edition : 06.11.2017
In der Rehbach 13
Telefax : [phone] Printed : 11.04.2018
D
-
65396 Walluf
E-Mail: [email protected]
Page:
1
http://www.hsgm.com
Operating instructions
Heat-Cutter
Type HSG-0-electronic
General information
These operating instructions belong to this product.
They contain important information about commissioning and operation.
Please observe them, even if you pass the device on to a third party.
Explanation of symbols
Please read these Operating Instructions carefully and keep them for later use!
To prevent accidents and damage to the device, it is essential to heed these signs.
Please also observe this if passing the product on to others.
For this reason, please keep the Operating Instructions for further reference!
Contents Page
General Information 1
Explanation of symbols 1
Contents 1
Prescribed use 2
Safety notes 2
Functional description 3
Commissioning 3
Handling 4
Maintenance 4
Correction of faults 4
Technical data 4
Environmental conditions 5
Blades 5
Disposal 5
Warranty 5
Declaration of conformity 6
Warning about dangerous voltage!
Warning about a hot surface!
Warnings and Precautions!
Pic.:
HSG-0-electronic
with blade type R-50
(The blade is not included!)

HSGM Heißschneide-Geräte
u.- Maschinen GmbH
HSGM GmbH
Telefon : [phone] Edition : 06.11.2017
In der Rehbach 13
Telefax : [phone] Printed : 11.04.2018
D
-
65396 Walluf
E-Mail: [email protected]
Page:
2
http://www.hsgm.com
Prescribed use
In conjunction with an appropriate blade, the Heat-Cutter shall be used only to separate or to cut synthetic fabric or cords,
ropes, bands and belting fabric. No other materials may be cut.
Safety notes
For safety reasons, unauthorised reconstruction and/or modifications to the thermal cutting device are not permitted.
Only a correctly operating mains socket (230Volt/50Hz) in the public supply network may be used for the power supply.
Do not operate the product in unfavourable ambient conditions.
Unfavourable ambient conditions are:
Moisture or too high air humidity,
Dust and flammable gases, fumes or solvents,
Strong vibrations.
Always unplug the unit when not used.
The unauthorized conversion and/or modification of the product is inadmissible because of safety and approval reasons
(CE).
Make sure that the power cord does not come into contact with heat, oil or sharp edges during operation of the machine.
Damaged power cords can cause fires, short circuiting and electric shocks.
The connection cable is to be replaced only by the manufacturer or his servicing agent who have a special tool available.
Machines powered by mains voltage do not belong in the hands of children.
Please exercise special caution when children are present.
The structure of the Cutter complies with the safety class II. Make sure that the insulation of the housing is neither damaged
nor destroyed.
Any damage caused as a result of these operating instructions having been ignored will
not be covered by the warranty!
We will not accept liability for subsequent damage!
We will not accept liability for damage or injury caused by inappropriate handling or
ignoring of the safety notes. In such cases all warranty rights will become void.
When working in rooms, t
he vapours that arise on the cutting blade during cutting
must
be removed
directly using an extractor fan. Or only work in well-ventilated rooms.
PVC and PVC-coated materials may not be processed due to the harmful vapours arising during
cutting.
Pay attention to the risk of burns when using the machine!
The cutting blades can reach temperatures of approx. 600° Celsius. Do not touch the cutting blades
once you have switched the machine on. Do not lean the device against objects before the cutting
blade has cooled down completely.
Danger! Danger to life due to electric shock!
A fatal electrical shock can result if water gets into the housing.
Keep the machine away from water.
If water does get in, pull the plug out immediately and do not continue to use the machine.

HSGM Heißschneide-Geräte
u.- Maschinen GmbH
HSGM GmbH
Telefon : [phone] Edition : 06.11.2017
In der Rehbach 13
Telefax : [phone] Printed : 11.04.2018
D
-
65396 Walluf
E-Mail: [email protected]
Page:
3
http://www.hsgm.com
When inserting the blade, make sure that it is firmly screwed in so that the current flows easily.
Bad connections or loose screws will lead to unnecessary heating up of the clamps, the
performance of the blade will be adversely affected and the heating up of one or both of the
clamps can lead to the housing becoming burned.
Functional description
In conjunction with an appropriate blade, the Heat-Cutter shall be used only to separate or to cut synthetic fabric or cords,
ropes, bands and belting fabric. No other materials may be cut.
The blade, which is directly heated via an electronically transformer, is heated to 600 °C (1230°F) within 6 to 8 seconds.
All the synthetically material which makes contact with the blade will melt.
This causes an uninterrupted, welded edge to form. The edges welded like this will not fray.
An electronic current limiter protects the Heat-Cutter device against overloading and against a short circuit at the blades.
In the event of overloading (e.g. short circuit or wrong adjustment) the output will be turned down.
Only after the overloading has been corrected will the device be operable again.
In the event of a permanent overload (e.g. non-permitted continuous operation) an integrated temperature limiter will
separate the device from the mains power supply. After a cooling time of approx. 15 minutes the device can be used again.
This device is not for continuous operation, only for intermittent operation.
12s/48s on the type plate gives, at the front of the slash, the operating period provided a appropriate heat
sink is available and, after the slash, the pause period for which the device should be switched off.
Commissioning
Check that the mains voltage corresponds to that given on the type plate.
Depending on the type of the work to be carried out and the thickness of the material, various blades are available. In this
context please observe the Permissible Blades, See Page 6.
Only insert the blade while the device is switched off.
Now insert the plug of the Heat-Cutter device into a mains socket.
The device is switched on by pressing the switch lever.
The red LED-lamp is illuminated.
After a heating time of several seconds the required blade temperature is reached.
After the work is completed the device can be put away. The switch lever automatically returns to its limiting position and
switches the device off.
The switch lever must not be mechanically locked or electrically bridged.

HSGM Heißschneide-Geräte
u.- Maschinen GmbH
HSGM GmbH
Telefon : [phone] Edition : 06.11.2017
In der Rehbach 13
Telefax : [phone] Printed : 11.04.2018
D
-
65396 Walluf
E-Mail: [email protected]
Page:
4
http://www.hsgm.com
Handling
Never operate your Heat-Cutter device immediately after taking it from a cold into a warm room. Under unlucky
circumstances, the condensation could destroy your Heat-Cutter device.
First let your Heat-Cutter device reach room temperature without being switched on.
The Heat-Cutter device is not permitted for applications near to people or animals.
Maintenance
Regularly check the technical safety of your Heat-Cutter device, e.g. damage to the mains connection or to the housing.
If it is likely that safe operation is no longer possible, the device should be taken out of operation and secured against
unintended use. Remove the mains plug from the socket!
It must be assumed that safe operation is no longer possible if
- the device shows visible damage,
- the device no longer works and
- after long periods of storage under unfavourable circumstances, or
- after damage during transportation.
The device may only be repaired by the manufacturer or by their customer service department.
The connection cable can only be replaced by using a special tool which the manufacturer or
their customer service department has available.
Correction of faults
By buying this Heat-Cutter device you have purchased a product which has been constructed safely and reliably according
to the current state of technology.
However problems or faults are possible.
For this reason we describe below how to correct possible problems:
Please observe the
safety notes!
Problem Solution
No function - Has the switch lever been pressed?
- Is the mains plug inserted into the socket?
- Check the socket
- After overloading wait for approx. 10-15 min.
Technical data
Operating voltage: 230 V - 50 Hz
Power consumption: max. 120 Watt
Intermittent operation: 12Sec ON / 48Sec OFF (1/4 min.)
Weight: approx. 0.45 kg
This device is not for continuous operation, only for intermittent operation.
12s/48s on the type plate gives, at the front of the slash, the operating period provided a appropriate heat sink is available
and, after the slash, the pause period for which the device should be switched off.

HSGM Heißschneide-Geräte
u.- Maschinen GmbH
HSGM GmbH
Telefon : [phone] Edition : 06.11.2017
In der Rehbach 13
Telefax : [phone] Printed : 11.04.2018
D
-
65396 Walluf
E-Mail: [email protected]
Page:
5
http://www.hsgm.com
Environmental conditions
Operating temperature range (min. +max.) +5°C to +35°C (9° to 65°F)
Relative air humidity: max. 85 %
Air pressure: 600 to 1000 hPa
Permissible Blades
Type R-1
Type VST
Type HS-S-15°
with Slit
and Grinding
Disposal
Dispose of a Heat-Cutter device which has become useless observing the statutory regulations.
Warranty
You will be granted a warranty of 6 months except for the blade.
The warranty period starts on the day the device is purchased.
All faults caused by possible material or production errors are covered by this warranty.
The warranty lapses if the device is treated inappropriately or for purposes other than intended.
Type R-50
Type F-2
Type N-1
r = max. 15 mm
Type N-2
a = max. 30
mm
r = min. 1mm

HSGM Heißschneide-Geräte
u.- Maschinen GmbH
HSGM GmbH
Telefon : [phone] Edition : 06.11.2017
In der Rehbach 13
Telefax : [phone] Printed : 11.04.2018
D
-
65396 Walluf
E-Mail: [email protected]
Page:
6
http://www.hsgm.com
EC-Declaration of Conformity
according to the directives:
2014/30/EU „EMC-Directive“
2014/35/EU „Low Voltage Directive“
2011/65/EU „RoHS Directive“
Hereby we declare that the designated product complies with the essential requirements of the above mentioned
Directives, when used for its intended purpose.In the case of a change of the product not co-ordinated with us this
explanation loses its validity.
Manufacturer: HSGM Heissschneide-Geräte und Maschinen GmbH
In der Rehbach 13
D - 65396 Walluf
Description of the device:
Product: Plastic cutting tool
Type: HSG-0-electronic
Electrical data: 230 V, 50 Hz
Date of Declaration: 11.04.2018
Signature:
Name and position of the signer: Stephan Herrmann / Director