Hydac FCU 1310 Manual

FCU1310
FluidControl Unit
Operating and Maintenance Instructions
English • (translation of original instructions)
Document No. : 3371346g • 1/16/2019
Follow these instructions for proper and safe use.
Keep for future reference.

1 | Imprint HYDAC FILTER SYSTEMS GMBH
2 / 148 BeWa FCU1310 3371346g en-us lq
1 Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer Contact address
HYDAC FILTER SYSTEMS
GMBH
Industriegebiet
66280 Sulzbach / Saar
HYDAC FILTER SYSTEMS
GMBH
Justus-von-Liebig-Str., Werk
20
66280 Sulzbach / Saar
Germany Germany
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken , HRB 17216
Executive director: Mathias Dieter ,
Dipl.Kfm. Wolfgang Haering
Tab.1: Impressum
1.1 Documentation Representative
The contact data of the person authorized with the documenta-
tion is:
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280
Sulzbach / Saar
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Tab.2: Documentation Representative

HYDAC FILTER SYSTEMS GMBH Table of Contents
BeWa FCU1310 3371346g en-us lq iii
Table of Contents
1 Imprint ....................................................................................................................... 2
1.1 Documentation Representative........................................................................ 2
2 General ..................................................................................................................... 7
2.1 Warranty........................................................................................................... 7
2.2 © HYDAC FILTER SYSTEMS GMBH, 2018.................................................... 7
2.3 Using this manual............................................................................................. 8
3 Safety information ................................................................................................... 10
3.1 Signal words and their meaning in the safety information and instructions ... 11
3.2 Design of Warning - / General Safety Information ......................................... 12
3.3 Safety symbols / pictograms .......................................................................... 12
3.4 Observe regulatory information...................................................................... 15
3.5 Stoppage in an emergency (EMERGENCY STOP)....................................... 15
3.6 Fire-fighting / extinguishing a fire ................................................................... 15
4 Overview ................................................................................................................. 16
4.1 Counting contaminant particles optically (light blockade procedure) ............. 18
4.2 Proper/Designated Use.................................................................................. 20
4.2.1 Periodic intermittent duty – operating mode S3................................. 21
4.3 Improper Use or Use Deviating from Intended Use ....................................... 23
4.4 Checking the scope of delivery ...................................................................... 24
4.5 Decoding the model code label...................................................................... 25
4.5.1 Model Code ....................................................................................... 27
4.6 Technical Data ............................................................................................... 28
4.7 Dimensions .................................................................................................... 31
4.8 Hydraulic circuit.............................................................................................. 32
4.9 Opening / closing the case............................................................................. 33
4.10 How it works: ................................................................................................. 34
5 Transporting / storing the FCU................................................................................ 36
5.1 Preparing the FCU for transport..................................................................... 36

Table of Contents HYDAC FILTER SYSTEMS GMBH
iv BeWa FCU1310 3371346g en-us lq
5.2 Transporting the FCU..................................................................................... 39
5.3 Storing the FCU ............................................................................................. 40
6 Putting the FCU into operation................................................................................ 41
6.1 Connecting / disconnecting the power supply................................................ 41
6.1.1 Disconnecting the power supply........................................................ 41
6.2 Plug in/Detach return hose............................................................................. 43
6.3 Configuring / setting FCU (PowerUp)............................................................. 44
6.3.1 DAT.TIM – Setting the date/time ....................................................... 45
6.3.2 ADRESS - Set bus address............................................................... 46
6.3.3 DEL.MEM – Deleting the measurement report memory.................... 47
6.3.4 M.TIME - Set measuring time............................................................ 48
6.3.5 CALIB – Selecting the calibration type .............................................. 49
6.3.6 DFAULT – Reset to default settings .................................................. 50
6.3.7 CANCEL - Cancel.............................................................................. 51
6.3.8 SAVE – Saving settings / data........................................................... 52
6.3.9 Factory settings ................................................................................. 53
6.4 Selecting the measurement location .............................................................. 54
7 Operation ................................................................................................................ 55
7.1 Overview of control panel/operating elements ............................................... 55
7.1.1 Reading the display and operating the keyboard .............................. 57
7.1.2 Scrolling through the display ............................................................. 59
7.1.3 Displaying measured variables.......................................................... 62
7.1.4 Display service variables ................................................................... 63
7.2 Operating/Setting measuring menu ............................................................... 64
7.2.1 RECORD – Record measurements................................................... 65
7.2.2 MEMORY – Displaying free measurement report memory ............... 68
7.2.3 ED.MPNT – Change name of measurement point ............................ 69
7.2.4 TP.UNIT - Set temperature unit......................................................... 71
7.2.5 CANCEL - Cancel.............................................................................. 73
7.2.6 SAVE – Saving settings / data........................................................... 74
7.3 Select the operating modes / measurement method according to the pressure
involved .......................................................................................................... 75
7.3.1 Measuring from unpressurized containers ........................................ 76
7.3.2 Measuring up to max. 45bar/650psi with hydraulic fluids .............. 79
7.3.3 Measuring in the range 5to345bar / 217to5000psi with oil .......... 82

HYDAC FILTER SYSTEMS GMBH Table of Contents
BeWa FCU1310 3371346g en-us lq v
7.4 Performing Measurements............................................................................. 85
7.5 Restarting/resetting ........................................................................................ 86
7.6 Using the BatteryPack (accessory) ................................................................ 87
7.6.1 Removing / inserting the BatteryPack ............................................... 89
7.7 Extracting the internal measured value memory............................................ 92
7.7.1 Extracting measurement reports via DATA interface ........................ 93
7.7.2 Extracting / copying measurement reports via USB interface ........... 96
7.7.3 Measurement reports via Bluetooth interface.................................. 102
7.8 Evaluating measurement records ................................................................ 104
7.8.1 Measurement record directories according to measurement point . 104
7.8.2 Measurement report file names....................................................... 104
7.8.3 Opening the measurement report.................................................... 106
7.8.4 The measurements are shown as dates ......................................... 107
7.9 Evaluating/Reading measurement reports with FluMoS .............................. 110
8 Performing maintenance....................................................................................... 111
8.1 Maintenance table........................................................................................ 111
8.2 Clean the suction strainer. ........................................................................... 112
8.3 Calibrating FCU............................................................................................ 115
8.4 High-pressure adapter maintenance............................................................ 116
8.4.1 Cleaning/changing the strainer........................................................ 116
8.4.2 Cleaning / changing the flow control valve ...................................... 118
9 Rinsing / cleaning the FCU ................................................................................... 121
9.1 FCU flushing ................................................................................................ 121
9.2 Cleaning the FCU......................................................................................... 124
10 Finding / rectifying errors....................................................................................... 125
11 Removing / Disposal ............................................................................................. 132
12 Attachment............................................................................................................ 133
12.1 Finding spare parts / accessories ................................................................ 133
12.1.1 Finding accessories......................................................................... 135
12.2 Finding a Customer Service team................................................................ 138
12.3 EC declaration of conformity ........................................................................ 139

Table of Contents HYDAC FILTER SYSTEMS GMBH
vi BeWa FCU1310 3371346g en-us lq
Glossary................................................................................................................ 145
Index ..................................................................................................................... 146

HYDAC FILTER SYSTEMS GMBH General | 2
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2 General
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care taken, it may contain
errors. Therefore, please understand that, in the absence of
any provisions to the contrary hereinafter, our warranty and lia-
bility – for any legal reasons whatsoever – are excluded in re-
spect of the information in this manual. In particular, we shall
not be liable for lost profit or other financial loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-
rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the Product Liability shall re-
main unaffected.
2.1 Warranty
For the warranty provided by us, please refer to the Terms of
Delivery. They are made available to you at the conclusion of
the contract at the latest. You will also find these under
www.hydac.com -> General Terms and Conditions (T&C).
2.2 © HYDAC FILTER SYSTEMS GMBH, 2018
Distributing and copying this document and utilizing and dis-
closing its content is not permitted, except where this has been
agreed upon explicitly. Any infringement will entail liability for
damages. All rights reserved in the case of a patent being
granted or a utility model or the design being registered.
We reserve the right to changes to the contents of this manual
without prior notice.

2 | General HYDAC FILTER SYSTEMS GMBH
8 / 148 BeWa FCU1310 3371346g en-us lq
2.3 Using this manual
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
12345678 ● ##.##.####
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
1
5
2
4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no./Index ● Date of printing
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information
through the directories. However, this does not re-
lease you from the obligation to read this manual
fully before commissioning.
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.

HYDAC FILTER SYSTEMS GMBH General | 2
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The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
You will find the following symbols in the manual as additional
details:
Tip for handling the product
Required tools

3 | Safety information HYDAC FILTER SYSTEMS GMBH
10 / 148 BeWa FCU1310 3371346g en-us lq
3 Safety information
The product was built according to the statutory directives, reg-
ulations and standards valid at the time of delivery and satis-
fies current safety requirements. Any residual hazards are indi-
cated by the general safety information and are described in
this manual.
Observe all safety and warning instructions attached to the
product and keep them always complete and easily legible.