Hydac FluidMonitoring FMM-P-L Series Manual

FMM-P-L ... /060
FluidMonitoring Module
Operating and maintenance instructions
English (translation of original instructions)
Document No.: 3462890

FMM-P-L Trademarks
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Trademarks
The trademarks of other companies are exclusively used for the products of those
companies.
Copyright © 2009 by
HYDAC Filter Systems GmbH
all rights reserved
All rights reserved. This manual may not be reproduced in part or whole without the
explicit written agreement from HYDAC Filter Systems. Contraventions are liable to
compensation.
Exclusion of liability
We made every endeavor to ensure the accuracy of the contents of this document.
However, errors cannot be ruled out. However, errors cannot be ruled out.
Consequently, we accept no liability for such errors as may exist nor for any damage
or loss whatsoever which may arise as a result of such errors. We welcome any
suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without notice.
HYDAC Filter Systems GmbH
Industriegebiet, Werk 6
66280 Sulzbach / Saar
Germany
Phone: ++49 (0)6897 / 509 – 01
Fax: ++49 (0) 6897 509 846

FMM-P-L Contents
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Contents
Trademarks ...............................................................................................................2
Contents....................................................................................................................3
Preface ...................................................................................................................... 5
Customer Service ...................................................................................................6
Modifications to the Product ...................................................................................6
Warranty .................................................................................................................6
Using the documentation ........................................................................................7
Safety Information and Instructions.......................................................................8
Obligations and Liability..........................................................................................8
Explanation of Symbols and Warnings ................................................................... 9
Proper/Designated Use .......................................................................................... 9
Improper use........................................................................................................... 9
Informal Safety Precautions.................................................................................. 10
Training and Instruction of Personnel ...................................................................11
Safety Measures to Be Followed during Normal Operation..................................11
Maintenance, Servicing and Troubleshooting....................................................... 11
Modifications to the FMM-P-L...............................................................................12
Storage ....................................................................................................................12
Checking the scope of delivery ............................................................................13
FMM Features ......................................................................................................... 14
Restrictions on use ...............................................................................................14
Hydraulic schematic .............................................................................................. 15
Dimensions .............................................................................................................15
FMM-P-L components............................................................................................16
Attaching the FMM-P-L mechanically...................................................................17
FMM-P-L hydraulic installation .............................................................................18
Connecting the FMM-P-L with the hydraulic system ..........................................19
Error messages / Troubleshooting.......................................................................20
Performing maintenance ....................................................................................... 20
Maintenance interval............................................................................................. 20
Changing the Filter Element .................................................................................21
Decommissioning the FMM-P-L............................................................................22
Disposing of the FMM-P-L ..................................................................................... 22
Spare parts and accessories.................................................................................23

FMM-P-L Contents
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Technical Data ........................................................................................................24
Customer Service...................................................................................................24

FMM-P-L Preface
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Preface
We have compiled the most important instructions for the operation and
maintenance of our product for you, its user, in this documentation.
It will acquaint you with the product and assist you in using it as intended in an
optimal manner.
Keep it in the vicinity of the product so it is always available.
Sometimes the information contained in the documentation cannot always keep up
with changes made to the product as we attach considerable importance to keeping
our products cutting-edge. Consequently, there might be deviations in technical
details, illustrations and dimensions.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:
HYDAC Filter Systems GmbH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
Fax: ++49 (0) 6897 509 846
E-Mail: [email protected]
We look forward to receiving your input.
“Putting experience into practice”

FMM-P-L Preface
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Customer Service
Contact our technical sales department if you have any questions on our product.
When contacting us, please always include the model/type designation, serial no.
and part-no. of the product:
Fax: ++49 (0) 6897 509 846
E-Mail: [email protected]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing additional
options, etc.) may mean that the information in the operating instructions is no
longer applicable or adequate.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has
been examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by
you or a third party.
Warranty
We assume warranty in accordance with the General Terms of Sale and Delivery of
HYDAC Filter Systems GmbH.
Refer to these at www.hydac.com  General terms and conditions.

FMM-P-L Preface
Using the documentation
Please note that the method described above of locating specific
information does not release you from your responsibility for carefully
reading the entire manual prior to starting the unit up for the first time
and carefully rereading the manual at regular intervals later on.
WHAT do you want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The document has a table of contents at the beginning. There, I select the
chapter I'm looking for and the corresponding page number.
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Chapter description
Page numb
Edition date
Document language
The documentation number with its index enables you to order another copy of the
operating and maintenance instructions.
The index is incremented every time the manual is revised or changed.
Documentation No.
with index
/
file name
er

FMM-P-L Safety Information and Instructions
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Safety Information and Instructions
These operating instructions contain the most important notes for operating the
FMM-P-L safely.
Obligations and Liability
The basic prerequisite for the safe and proper handling and operation of the FMM-P-
L is knowledge of the safety instructions and warnings.
These operating instructions in general, and the safety precautions in particular, are
to be adhered to by all those who work with the FMM-P-L.
Adherence is to be maintained to pertinent accident prevention regulations
applicable at the site where the product is used.
The safety precautions listed herein are limited solely to using the FMM-P-L.
The FMM-P-L has been designed and constructed in accordance with the current
state of the art and recognized safety regulations. Nevertheless, hazard may be
posed to the life and limb of the individual using the product or to third parties.
The FMM-P-L is to be used as follows:
• solely for its designated use
• only when in a safe, perfect condition
Any faults or malfunctions which might impair safety are to be properly repaired or
remedied immediately.
Our General Terms and Conditions apply. They are provided to the owner upon
conclusion of purchase of the unit at the latest. Any and all warranty and liability
claims for personal injuries and damage to property shall be excluded in the event
they are attributable to one or more of the following causes:
• improper use of the FMM-P-L or use deviating from its designated use
• improper assembly, installation, commissioning, operation and maintenance of
the FMM-P-L
• modifications to the FMM-P-L made by the user or purchaser
• Improper monitoring of unit components that are subject to wear and tear
• Improperly performed repair work

FMM-P-L Safety Information and Instructions
Explanation of Symbols and Warnings
The following designations and symbols are used in this manual to designate
hazards, etc.:
DANGER
DANGER denotes situations
which can lead to death if
safety precautions are not
observed.
WARNING
WARNING denotes situations
which can lead to mortal injury
if safety precautions are not
observed.
CAUTION
CAUTION denotes situations
which can lead to severe
injuries if safety precautions
are not observed.
NOTICE
NOTICE denotes situations
which can lead to property
damage if safety precautions
are not observed.
Proper/Designated Use
The FluidMonitoring Module FMM-P-L was developed for the continuous monitoring
of particulate contamination and water content in hydraulic systems.
Analyzing the size and quantity of contamination enables quality standards to be
verified and documented and the requisite optimization measures to be
implemented.
Any other use shall be deemed to be improper and not in keeping with the product's
designated use.
Proper or designated use of the product extends to the following:
• Observing all the notes contained in these operating instructions.
• Performing requisite inspection and maintenance work.
Improper use
Any use deviating from the proper/designated use described above is prohibited.
Improper use may result in hazard to life and limb.
Example of improper use:
• Improper connection of the pressure and return lines of the FMM-P-L.
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FMM-P-L Safety Information and Instructions
Informal Safety Precautions
Make sure to always keep the operating instructions in the vicinity of the product.
In addition to the manual, the general and local regulations concerning accident
prevention and protection of the environment should be available and observed.
Make sure to keep the safety and hazard symbols and warnings on the FMM-P-L in
a legible condition.
The hoses and connection fittings are to be checked daily for leakage (visual check).
The electrical components of the FMM-P-L are to also be regularly checked (visual
check once a month). Any loose connections or damaged cables are to be replaced
immediately.
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WARNING
Hydraulic systems are under pressure
Bodily injury
►The hydraulic system must be depressurized
before performing any work on the hydraulic
system.