Hydac FCU 5000-T001 User manual

FCU 5000 /-T001
FluidControl Unit
Installation and Maintenance Instructions
English (translation of original instructions)
Documentation no.: 4609526
Keep for future reference.

Content
FCU 5000/-T001
en(us)
Page 2 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Content
Content ..........................................................................................................2
General ..........................................................................................................4
Imprint.............................................................................................4
Documentation Representative ......................................................4
Purpose of this manual...................................................................4
Target group of the manual ............................................................5
Target group - Required qualifications / knowledge........................6
Illustrations in the manual...............................................................7
Illustration of the layout ...............................................................7
Representation of procedural instructions...................................8
Representation of warning / general safety information ..............8
Signal words and their meaning in the general safety
information ..................................................................................9
Representation / explanation of pictograms..................................10
Supplementary symbols ...............................................................11
Exclusion of liability / warranty......................................................12
Notes on copyright........................................................................12
Validity of this manual...................................................................12
General Safety Information........................................................................12
Product overview........................................................................................13
Scope of delivery..........................................................................14
Dimensions...................................................................................15
Connections and components......................................................15
Hydraulic diagram of the sensor unit............................................17
The complete hydraulic circuit of the FCU 5000 is included in the
scope of delivery of the device. ....................................................17
Proper/Designated Use ................................................................18
Hazard warnings...........................................................................19
Improper use or use deviating from intended use.........................20
Technical data..............................................................................21
Name plate...................................................................................21
Model Code...............................................................................23
The model code is created according to the following model
code. .........................................................................................23
Transportation and storage .......................................................................24
Assembly, installation and commissioning .............................................25
Design and placement..................................................................25
Hydraulic installation / assembly...................................................25
Electrical installation / assembly...................................................26

Content
FCU 5000/-T001
en(us)
Page 3 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Commissioning.............................................................................28
Integration of Modbus TCP and Profinet...................................28
Operation.....................................................................................................28
Switching on / off..........................................................................28
User levels of the FCU 5000.........................................................29
Layout and arrangement of the display (English language
setting)..........................................................................................30
Left navigation bar - Sidebar.....................................................32
System limits..........................................................................32
Measured values....................................................................33
Data memory..........................................................................36
Events....................................................................................36
Settings.....................................................................................36
System settings......................................................................37
Timer settings.........................................................................38
Additional metering settings...................................................39
Input of External Values............................................................39
Measurement and Autostart......................................................40
Downloading the measured values ...........................................41
Maintenance................................................................................................42
Maintenance intervals...................................................................43
Checking / Replacing the hydraulic hose assemblies...................43
Replacing / Cleaning the sensors.................................................44
Checking the pre-filter...................................................................45
Customer Service / Service..........................................................46
Troubleshooting / Error elimination..........................................................46
Decommissioning / Disposal.....................................................................50
Appendix .....................................................................................................51
Parts/Materials in contact with fluid ..............................................51
Spare parts and accessories........................................................51
Spare parts list ..........................................................................51
Accessories...............................................................................52
Accessories - Analog input.....................................................53
Accessories - Digital I/O.........................................................54
Accessories - Metering pump.................................................54
Glossary ......................................................................................................56
Explanation of terms and abbreviations........................................56
Index ............................................................................................................57

General
FCU 5000/-T001
en(us)
Page 4 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
General
In this chapter, you will find helpful notes on handling these instructions.
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of registration:
Saarbrücken, HRB 17216
Executive directors: Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Purpose of this manual
Please read this manual before you use this product for the first time or if you have
been asked to carry out other work on the product
The use and the handling of the product described below, as well as its operation, are
not self-explanatory and are described in detail in this manual and the associated
technical documentation.
This manual will help you to use the product as intended, properly, effectively, and
safely. Therefore, you are requested to read the following chapters attentively and
carefully. Please refer to it every time you require decisive details.
This manual informs and warns you of risks, against which the risk reduction through

General
FCU 5000/-T001
en(us)
Page 5 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
the design and protective measures may not be effective or not fully effective.
Target group of the manual
This manual was created for the following target group.
Target group
Tasks
Owner This manual and the associated documents must be kept
accessible at the installation location of the product and
also for later use.
Ask the employees to read and follow the manual and the
documents delivered along with it, in particular, the safety
and warning instructions.
Observe the additional product-related instructions and
requirements.
Specialist
personnel Read, observe and follow this manual and the associated documents, in particular, the safety and warning
instructions.

General
FCU 5000/-T001
en(us)
Page 6 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Target group - Required qualifications / knowledge
Persons who work on the product must be aware of the hazards associated with its
use.
Auxiliary and specialist personnel must have read and understood the operating
instructions, in particular the safety information and instructions, and applicable
regulations before beginning work.
The operating instructions and applicable regulations are to be retained so they are
accessible to operating and specialist personnel.
These operating instructions are intended for:
Auxiliary personnel:such persons have been instructed about the product and
informed about potential hazards that can result from improper use.
Specialist personnel: such persons with corresponding specialist training and several
years' work experience. They are able to assess and perform the work assigned to
them, they are also able to recognize potential dangers.
Activity Person Knowledge
Transport / storage Forwarding
agent
Auxiliary
personnel
•No special knowledge
required
Hydraulic / electrical
installation,
First commissioning
Maintenance,
Troubleshooting,
Repair,
Decommissioning,
Disassembly
Specialist
personnel •Safe handling/use of
tools
•Fitting and connection
of hydraulic pipelines
and connections
•Fitting and connection
of electrical lines,
electrical machinery,
sockets, etc.
•Product-specific
knowledge
Operation
Operations control Specialist
personnel •Product-specific
knowledge
•Knowledge about how
to handle the operating
media.
Disposal Specialist
personnel •Knowledge about reuse

General
FCU 5000/-T001
en(us)
Page 7 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Illustrations in the manual
You will find illustrations in this manual. You can find details regarding these in the
following chapters.
Illustration of the layout
de
HYDACFiltertechnikGmbH
BeWa123456ade
Seite x
Produkt/Kapitel
200x-xx-xx
The documentation number with its index enables you to order another copy of the
operating instructions. The index is incremented every time the manual is revised or
changed.
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
these instru
ctions prior to starting the unit up for the first time and
at regular intervals in the future.
The manual contains a table of contents, an index and a glossary.
Chapter description
Page number
Edition date
Documentation language
Documentation no.
with index /
file name

General
FCU 5000/-T001
en(us)
Page 8 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Representation of procedural instructions
The following two illustrations differ with regard to procedural instructions:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied with without fail, are listed
with sequential numbering (1., 2., 3., etc.).
An example of procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are listed as bullet points (-).
Example of a procedural instruction with a random sequence:
- Clean the display
- Flush the product
Representation of warning / general safety information
All the warning / general safety information in this manual are highlighted with
pictograms and signal words. The pictogram and the signal word indicate the severity
of the danger.
Warning / general safety information is listed before an activity and is laid out as
follows.
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert the danger

General
FCU 5000/-T001
en(us)
Page 9 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Signal words and their meaning in the general safety information
In these instructions you will find the following signal words:
DANGER
DANGER –
The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in death or serious injury.
WARNING
WARNING –
The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result in death or serious injury.
CAUTION
CAUTION –
The signal word indicates a hazardous situation with a low level
of risk, which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in damage to property.
ENVIRONMENTALLY TIP
ENVIRONMENTALLY TIP –
The signal word indicates a hazardous situation
without a high level of risk, which, if not avoided, will result in environmental
contamination.

General
FCU 5000/-T001
en(us)
Page 10 / 60
MoWa FCU5000 T001 4609526 en-us 2021-10-11.docx
2021-10-11
Representation / explanation of pictograms
The following safety symbols / pictograms can be found in this manual. They indicate
specific dangers to persons, property or to the environment. Observe these safety
symbols / pictograms and act with particular caution in such cases. Always keep all
symbols / pictograms complete and legible.
Warning signs used
These signs are listed for all general safety information and instructions in these
operating instructions which indicate particular dangers to persons, property or the
environment.
Danger point warning
Danger due to operating pressure
Warning about dangerous electrical voltage
GHS signs used
These symbols can be found with all the safety and warning instructions in this manual
which indicate particular dangers to persons, property or the environment.
Danger from environmentally hazardous substances
Danger due to substances which can be hazardous to
your health
Signs used for giving orders
These symbols are listed for all general safety information and instructions in these